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Great Bay Community College 

    Document 

Number: 

1.16.1 

320 

Corporate 

Drive 

      Revision 

Number: 

Portsmouth, 

NH 

03801      Effective 

Date: 

20May09 

 

 

 

 

 

 

        Page 4 of 20                                 

Title: New Brunswick BioFlo 3000 Bioreactor SOP

 

 

8.6.4.

 

Lower the foam probe into the foam probe port as far as it will go and then hand-
tighten the nut to the threads on the topside of the headplate. 

8.7.

 

Connect Bioreactor to

 

Cabinet

 

8.7.1.

 

Place the vessel and heat exchanger base on the platform in front   

 

of the cabinet so that the heat exchanger base fits on the three steel plugs.  The 
heat exchanger connectors should face the front left corner of the platform.  See 
Figure

 

1 for proper orientation of the heat exchanger.

 

8.7.2.

 

Make sure that the two-way valve of the sampling assembly is closed. The valve 
is closed when the position of the two-way valve handle is perpendicular to the 
sample tube, as shown in Figure 2.  

8.7.3.

 

Connect the “Jacket Water Out” water line to the top heat exchanger connector 
using the quick connects adaptors. 

 

 

8.7.4.

 

Connect the “Jacket Water In” water line to the bottom heat exchanger connector 
using the quick connects adaptors. 

8.7.5.

 

Connect the “Condenser Water Out” water line to the top condenser connector 
using the quick connects adaptors. 

8.7.6.

 

Connect the “Condenser Water In” water line to the bottom condenser connector 
using the quick connects adaptors. 

8.7.7.

 

Turn on the water.  The water valve is located under the lab bench where the  
BioFlo 3000 is located.  The pressure gauge should read between 15 and 20psi 
when the water is turned on.  

8.8.

 

Calibrate the pH Probe

  

8.8.1.

 

Turn on the BioFlo 3000. 

8.8.2.

 

Select fermentation (2) and press the ENTER key. 

8.8.3.

 

Check the pH probe for any damage.  Replace the probe if damaged. 

8.8.4.

 

Remove the shorting cap

 

from the top of the pH probe and connect the pH cable 

to the pH probe.  

8.8.5.

 

Press the SCREEN key to select the <Calibration> screen and then press the 
ENTER key.  

8.8.6.

 

Remove the protective cap from the bottom of the pH probe.  Carefully pour the 
3M potassium chloride storage solution into a test tube with a screw cap.  Label 
the tube as: Bioflo 3000 pH Probe Storage Solution, 3M potassium chloride. Store 
in a test tube rack at room temperature until needed. 

8.8.7.

 

Carefully immerse the pH and RTD temperature probes into a pH 7 standard 
buffer solution.  Allow a few minutes for the electrode to equilibrate.  

8.8.8.

 

Use the arrow keys to select the box in the “pH” row of the “Function” column. 
This box should be displaying “Read” initially. 

8.8.9.

 

Change “Read” to “Zero” by pressing the ALTER key until “Zero” appears.  Then 
press the ENTER key. 

8.8.10.

 

Use the arrow keys to select the box located in the “pH” row of the “Zero” 
column.  Enter “7.0” using the number key pad and then press the ENTER key. 
Do this step even if “7.0” was already displayed when selecting the box. 

8.8.11.

 

Rinse the pH and RTD temperature probes thoroughly with deionized water. Pat 
them dry with a laboratory tissue. 

14

Summary of Contents for BIOFLO 3000

Page 1: ...llow the SOP as described and to inform the instructor about any deviations or problems that may occur while performing the procedure 4 References 4 1 New Brunswick BioFlo 3000 Bioreactor instrumentat...

Page 2: ...the DO pH and temperature cables to their appropriate outlets on the front side of the cabinet of the BioFlo 3000 8 2 2 If necessary insert the plastic plugs into the holes in the glass vessel 8 2 2 1...

Page 3: ...sion with the harvest tube 8 3 8 Secure the harvest tube in place with a nut by lowering the nut over the top of the harvest tube and hand tightening it to the threads on the topside of the headplate...

Page 4: ...the water The water valve is located under the lab bench where the BioFlo 3000 is located The pressure gauge should read between 15 and 20psi when the water is turned on 8 8 Calibrate the pH Probe 8 8...

Page 5: ...O electrolyte in the bottom housing 8 9 5 Replace the bottom housing 8 9 6 Carefully insert the DO probe into the DO port of the headplate Tighten the adaptor with a wrench 8 9 7 Ensure that the DO pr...

Page 6: ...the lab bench The pressure gauge should read between 15 and 20psi 8 12 9 Add approximately 1mL of glycerol to the thermowell and insert the RTD temperature probe into the thermowell 8 12 10 Remove the...

Page 7: ...rection Therefore the solution will flow from right to left in the tube 8 12 24 Repeat step 8 12 23 for additional feed solution flasks if needed 8 12 25 Set the pH setpoint to the desired value Refer...

Page 8: ...tlet on the front of the cabinet 8 14 1 2 Remove the protective cap from the top of the DO probe and connect the DO Cable to the DO probe 8 14 1 3 If necessary turn on the BioFlo 3000 8 14 1 4 Allow t...

Page 9: ...e Agit 1 column Press the ALTER key until P I D appears and then press the ENTER key 8 15 1 4 To set the minimum rpm select the box in the Set row of the Agit 1 column Use the number keypad to enter t...

Page 10: ...set the minimum rpm select the box in the Set row of the Agit 1 column Use the number keypad to enter the desired minimum rpm as indicated by the process SOP and then press the ENTER key 8 15 3 5 Set...

Page 11: ...then press the ENTER key 8 16 8 Use the arrow keys to select the box in the Control row of the Feed 2 column 8 16 9 Set the control mode to Level 1 by pressing the ALTER key until Lvl 1 appears and t...

Page 12: ...e 21Feb08HSA 8 17 6 7 Skip step 8 17 7 and continue with the SOP at step 8 17 8 8 17 7 To create a new recipe from the BioCommand Lite window select Create a new recipe with Batch Wizard and click Co...

Page 13: ...ck OK 8 17 7 19 8 Click 8 17 7 20 Repeat step 8 17 26 until all parameters needed are added to the Recipe B1 Trend window AGIT1 DO2 1 TEMP 1 and pH 1 should always be added 8 17 7 21 Set the graph ran...

Page 14: ...ean with a soft brush if needed Rinse thoroughly with tap water and then with deionized water 8 22 8 Remove the vessel from the heat exchanger base and pour the bleach solution down the drain Rinse th...

Page 15: ...oughly 8 22 23 Clean the heat exchanger base and rinse thoroughly 8 22 24 Ensure that all vessel parts have been cleaned and rinsed thoroughly Allow them to air dry 8 22 25 Wipe down the BioFlo cabine...

Page 16: ...nger Connectors 4 Bottom Steel Ring 5 Glass Vessel 6 Condenser Water Lines 7 Top Steel Ring 8 Agitator Shaft 9 Agitator Cover 10 Condenser Top Outlet 11 Electrical Outlet 12 Sparger Gas Port 13 Agitat...

Page 17: ...09 Page 17 of 20 Title New Brunswick BioFlo 3000 Bioreactor SOP Figure 2 Vessel Parts 1 Small Thumb Screw 2 Large Thumb Screw 3 Condenser 4 Agitator Cover 5 Agitator 6 Headplate 7 Sampler Assembly Bul...

Page 18: ...18 of 20 Title New Brunswick BioFlo 3000 Bioreactor SOP Figure 3 Headplate Underside 1 Addition Port 2 Thermowell Port 3 O ring 4 Foam Sensor Port 5 pH Probe Port 6 Agitator Shaft 7 Upper Impeller 8 L...

Page 19: ...k BioFlo 3000 Bioreactor SOP Figure 4 Assembled Headplate Top Side 1 DO Probe 2 pH Probe 3 Foam Sensor behind pH Probe 4 Condenser 5 Condenser Barbed Connectors 6 Ground Stud 7 Thermowell 8 Addition P...

Page 20: ...ve Date 20May09 Page 20 of 20 Title New Brunswick BioFlo 3000 Bioreactor SOP Figure 5 BioFlo 3000 Side View 1 Gas and Air Console 2 Cabinet 3 Power Switch 4 Feed Pump Figure 6 BioFlo 3000 Controller 1...

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