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Great Bay Community College 

    Document 

Number: 

1.16.1 

320 

Corporate 

Drive 

      Revision 

Number: 

Portsmouth, 

NH 

03801      Effective 

Date: 

20May09 

 

 

 

 

 

 

        Page 14 of 20                                 

Title: New Brunswick BioFlo 3000 Bioreactor SOP

 

 

8.21.1.

 

Select “End Batch.” 

8.21.2.

 

Exit BCLite program. 

8.21.3.

 

On the desktop, select DBViewer32. 

8.21.4.

 

Select browse and choose the file used during the run. 

8.21.5.

 

Export the data to Microsoft Excel. 

8.21.6.

 

Turn all the control modes (Temp, pH, Agit, DO, Feed 1-5) on the Bioflo 3000 
controller to off.  

8.21.7.

 

Turn off the BioFlo 3000. 

8.21.8.

 

Turn off the water flow. 

8.22.

 

Clean the BioFlo 3000. 

8.22.1.

 

Make up approximately 4 liters of 10% bleach solution.  Label each vessel 
containing the bleach solution as: 10% Bleach, [date], [initials], Store: Room 
Temperature, Dispose: Drain.  

8.22.2.

 

Disconnect all cords and tubes on the outside of the vessel assembly. 

8.22.3.

 

Pour 3L of 10% bleach solution into the vessel through the inoculation port. 

8.22.4.

 

Soak the vessel in the 10% bleach solution for approximately 15 minutes. 

8.22.5.

 

Remove the agitator motor and wipe down with a sponge using 10% bleach 
solution.  

8.22.6.

 

Remove the headplate from the vessel. 

8.22.7.

 

Remove the baffle from the vessel.  Clean the baffle with water and glassware 
detergent.  Scrub clean with a soft brush if needed.  Rinse thoroughly with tap 
water and then with deionized water. 

8.22.8.

 

Remove the vessel from the heat exchanger base and pour the bleach solution 
down the drain.  Rinse the vessel thoroughly. 

8.22.9.

 

Remove the plastic plugs from the vessel.  

8.22.10.

 

Clean the vessel carefully with warm water, glassware detergent and a sponge.  
Rinse thoroughly with tap water and then deionized water.   
Note: Handle the vessel gently, the glass is very brittle.  

8.22.11.

 

Clean the plastic plugs and thumb screws (large and small) thoroughly with 
warm water and glassware detergent.  Scrub clean with a soft brush if needed.  
Rinse thoroughly with tap water and then with deionized water. 

8.22.12.

 

Remove all probes and tubes from the topside and underside of the headplate. 

8.22.13.

 

Place DO and pH probes securely in the probe stand and place the shorting caps 
on the top of each probe. 

8.22.14.

 

Clean all bioreactor tubes with a soft cloth, warm water, and glassware detergent. 
Rinse thoroughly with warm tap water, and then with several changes of 
deionized water.  
Note: A soft brush may be used on difficult to clean parts of the bioreactor 
vessel. 

8.22.15.

 

Clean the inside of the sparger tube to remove clogs and prevent damage to the 
bioreactor on a future run. 

8.22.16.

 

Remove the pH and DO probes one at a time from the probe stand and gently 
clean the probes using a soft cloth and deionized water. Be careful not to harm 

24

Summary of Contents for BIOFLO 3000

Page 1: ...llow the SOP as described and to inform the instructor about any deviations or problems that may occur while performing the procedure 4 References 4 1 New Brunswick BioFlo 3000 Bioreactor instrumentat...

Page 2: ...the DO pH and temperature cables to their appropriate outlets on the front side of the cabinet of the BioFlo 3000 8 2 2 If necessary insert the plastic plugs into the holes in the glass vessel 8 2 2 1...

Page 3: ...sion with the harvest tube 8 3 8 Secure the harvest tube in place with a nut by lowering the nut over the top of the harvest tube and hand tightening it to the threads on the topside of the headplate...

Page 4: ...the water The water valve is located under the lab bench where the BioFlo 3000 is located The pressure gauge should read between 15 and 20psi when the water is turned on 8 8 Calibrate the pH Probe 8 8...

Page 5: ...O electrolyte in the bottom housing 8 9 5 Replace the bottom housing 8 9 6 Carefully insert the DO probe into the DO port of the headplate Tighten the adaptor with a wrench 8 9 7 Ensure that the DO pr...

Page 6: ...the lab bench The pressure gauge should read between 15 and 20psi 8 12 9 Add approximately 1mL of glycerol to the thermowell and insert the RTD temperature probe into the thermowell 8 12 10 Remove the...

Page 7: ...rection Therefore the solution will flow from right to left in the tube 8 12 24 Repeat step 8 12 23 for additional feed solution flasks if needed 8 12 25 Set the pH setpoint to the desired value Refer...

Page 8: ...tlet on the front of the cabinet 8 14 1 2 Remove the protective cap from the top of the DO probe and connect the DO Cable to the DO probe 8 14 1 3 If necessary turn on the BioFlo 3000 8 14 1 4 Allow t...

Page 9: ...e Agit 1 column Press the ALTER key until P I D appears and then press the ENTER key 8 15 1 4 To set the minimum rpm select the box in the Set row of the Agit 1 column Use the number keypad to enter t...

Page 10: ...set the minimum rpm select the box in the Set row of the Agit 1 column Use the number keypad to enter the desired minimum rpm as indicated by the process SOP and then press the ENTER key 8 15 3 5 Set...

Page 11: ...then press the ENTER key 8 16 8 Use the arrow keys to select the box in the Control row of the Feed 2 column 8 16 9 Set the control mode to Level 1 by pressing the ALTER key until Lvl 1 appears and t...

Page 12: ...e 21Feb08HSA 8 17 6 7 Skip step 8 17 7 and continue with the SOP at step 8 17 8 8 17 7 To create a new recipe from the BioCommand Lite window select Create a new recipe with Batch Wizard and click Co...

Page 13: ...ck OK 8 17 7 19 8 Click 8 17 7 20 Repeat step 8 17 26 until all parameters needed are added to the Recipe B1 Trend window AGIT1 DO2 1 TEMP 1 and pH 1 should always be added 8 17 7 21 Set the graph ran...

Page 14: ...ean with a soft brush if needed Rinse thoroughly with tap water and then with deionized water 8 22 8 Remove the vessel from the heat exchanger base and pour the bleach solution down the drain Rinse th...

Page 15: ...oughly 8 22 23 Clean the heat exchanger base and rinse thoroughly 8 22 24 Ensure that all vessel parts have been cleaned and rinsed thoroughly Allow them to air dry 8 22 25 Wipe down the BioFlo cabine...

Page 16: ...nger Connectors 4 Bottom Steel Ring 5 Glass Vessel 6 Condenser Water Lines 7 Top Steel Ring 8 Agitator Shaft 9 Agitator Cover 10 Condenser Top Outlet 11 Electrical Outlet 12 Sparger Gas Port 13 Agitat...

Page 17: ...09 Page 17 of 20 Title New Brunswick BioFlo 3000 Bioreactor SOP Figure 2 Vessel Parts 1 Small Thumb Screw 2 Large Thumb Screw 3 Condenser 4 Agitator Cover 5 Agitator 6 Headplate 7 Sampler Assembly Bul...

Page 18: ...18 of 20 Title New Brunswick BioFlo 3000 Bioreactor SOP Figure 3 Headplate Underside 1 Addition Port 2 Thermowell Port 3 O ring 4 Foam Sensor Port 5 pH Probe Port 6 Agitator Shaft 7 Upper Impeller 8 L...

Page 19: ...k BioFlo 3000 Bioreactor SOP Figure 4 Assembled Headplate Top Side 1 DO Probe 2 pH Probe 3 Foam Sensor behind pH Probe 4 Condenser 5 Condenser Barbed Connectors 6 Ground Stud 7 Thermowell 8 Addition P...

Page 20: ...ve Date 20May09 Page 20 of 20 Title New Brunswick BioFlo 3000 Bioreactor SOP Figure 5 BioFlo 3000 Side View 1 Gas and Air Console 2 Cabinet 3 Power Switch 4 Feed Pump Figure 6 BioFlo 3000 Controller 1...

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