BRP ski-doo REV GEN4 TOURING ACE Operator'S Manual Download Page 212

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210

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An engine that is operated in -25°C/-13°F and below environment will
require an increase in service and maintenance schedule.

Any combustion engine operated in such a low load and rather cold
operating temperature collects an increased amount of condensation
at every startup/warm-up.

MAINTENANCE PROCEDURES

Summary of Contents for ski-doo REV GEN4 TOURING ACE

Page 1: ...ety Use and Maintenance Information 2022 WARNING Read this guide thoroughly It contains important safety information Minimum recommended operators age 16 years old Keep this operator s guide with the vehicle at all times 520002610 Original Instructions ...

Page 2: ...ot th he er r r re ep pr ro o d du uc ct tiiv ve e h ha ar rm m T To o m miin niim miiz ze e e ex xp po os su ur re e a av vo oiid d b br re ea at th hiin ng g e ex xh ha au us st t d do o n no ot t iid dlle e t th he e e en ng giin ne e e ex xc ce ep pt t a as s n ne ec ce es ss sa ar ry y s se er rv viic ce e y yo ou ur r v ve e h hiic clle e iin n a a w we ellll v ve en nt tiilla at te ed d a a...

Page 3: ...er states of the European Union plus the United Kingdom Norway Ice land and Liechtenstein the Commonwealth of the Independent States including Ukraine and Turkmenistan and Turkey products are distributed and serviced by BRP European Distribution S A and other affiliates or subsidiaries of BRP For all other countries products are distributed and serviced by Bom bardier Recreational Products Inc BRP...

Page 4: ...ww operatorsguides brp com Norsk Denne boken kan finnes tilgjengelig på ditt eget språk Kontakt din forhandler eller gå til www operatorsguides brp com Português Este manual pode estar disponível em seu idioma Fale com sua concessionária ou visite o site www operatorsguides brp com Suomi Käyttöohjekirja voi olla saatavissa omalla kielelläsi Tarkista jälleenmyyjältä tai käy osoitteessa www operator...

Page 5: ...3 Models Grand Touring Sport 600 ACE 900 ACE LTD 900 ACE 900 ACE Turbo 900 ACE Turbo R OPERATOR S GUIDE ...

Page 6: ... OB BI IL LE E 2 21 1 Track Propulsion System 21 Steering 21 Tether Cord 22 Braking 22 Parking Brake 22 Programmable D E S S Key 22 Carrying Loads 23 Towing Loads 23 Towing Another Snowmobile 24 Accessories and Modifications 25 Traction Enhancing Products 25 R RI ID DE E S SA AF FE EL LY Y 2 29 9 Rider Position Forward Operation 29 Rider Position Reverse Operation 31 Riding with Passenger s 31 Rid...

Page 7: ... Stop Switch 81 Brake Lever 83 Parking Brake Lever 84 Engine Cut off Switch 86 S SE EC CO ON ND DA AR RY Y C CO ON NT TR RO OL LS S 8 88 8 Handlebar Multifunction Switch 88 Rotary Control if equipped 96 Driving Modes Button 98 Heated Seat Switch if equipped 100 Reverse Lever if equipped 100 Horn Button if equipped 101 Passenger Heated Grip Switch if equipped 101 B BO OD DY Y A AN ND D S SE EA AT T...

Page 8: ... Recommended Oil 171 Verifying the Engine Oil Level 172 Engine Oil Replacement 173 B BR RE EA AK K I IN N P PE ER RI IO OD D 1 17 78 8 Operation During Break In 178 D DR RI IV VI IN NG G M MO OD DE ES S 1 17 79 9 ECO Mode Fuel Economy Mode 179 Standard Mode 179 Sport Mode 179 Navigating the Driving Modes 180 B BA AS SI IC C P PR RO OC CE ED DU UR RE ES S 1 18 82 2 Engine Starting Procedure 182 Eme...

Page 9: ... HI IN NE ER RI IE ES S 2 26 60 0 C CO OM MP PL LI IA AN NC CE E L LA AB BE EL LS S 2 26 62 2 EPA Compliance Label 262 SSCC Label 263 Yellowstone National Park Compliance Label 264 N NO OI IS SE E E EM MI IS SS SI IO ON N A AN ND D V VI IB BR RA AT TI IO ON N V VA AL LU UE ES S 2 26 65 5 E EU U D DE EC CL LA AR RA AT TI IO ON N O OF F C CO ON NF FO OR RM MI IT TY Y 2 26 66 6 U UK K D DE EC CL LA A...

Page 10: ... BR RP P I IN NT TE ER RN NA AT TI IO ON NA AL L L LI IM MI IT TE ED D W WA AR RR RA AN NT TY Y 2 20 02 22 2 S SK KI I D DO OO O S SN NO OW WM MO OB BI IL LE ES S 3 30 07 7 SCOPE OF THE LIMITED WARRANTY 307 LIMITATIONS OF LIABILITY 307 EXCLUSIONS ARE NOT WARRANTED 308 WARRANTY COVERAGE PERIOD 308 CONDITIONS TO HAVE WARRANTY COVERAGE 309 WHAT TO DO TO OBTAIN WARRANTY COVERAGE 310 WHAT BRP WILL DO 3...

Page 11: ...FO OR RM MA AT TI IO ON N P PR RI IV VA AC CY Y I IN NF FO OR RM MA AT TI IO ON N 3 32 26 6 C CO ON NT TA AC CT T U US S 3 32 27 7 Asia 327 Europe 327 North America 327 Oceania 327 South America 327 C CH HA AN NG GE E O OF F A AD DD DR RE ES SS S O OW WN NE ER RS SH HI IP P 3 32 28 8 TABLE OF CONTENTS ...

Page 12: ...10 This page is intention ally blank TABLE OF CONTENTS ...

Page 13: ...11 G GE EN NE ER RA AL L I IN NF FO OR RM MA AT TI IO ON N ...

Page 14: ...t symbol indicates a potential injury hazard W WA AR RN NI IN NG G I In nd diic ca at te es s a a p po ot te en nt tiia all h ha az za ar rd d w wh hiic ch h iif f n no ot t a av vo oiid de ed d c co ou ulld d r re es su ullt t iin n s se er riio ou us s iin njju ur ry y o or r d de ea at th h C CA AU UT TI IO ON N I In nd diic ca at te es s a a h ha az za ar rd d s siit tu ua at tiio on n w wh hi...

Page 15: ...d de es s b br rp p c co om m The information contained in this document is correct at the time of publication BRP however maintains a policy of continuous improve ment of its products without imposing upon itself any obligation to in stall them on products previously manufactured Due to late changes some differences between the manufactured product and the descrip tions and or specifications in t...

Page 16: ... to take the lead and take ac tion It applies to the environment in general its proper care and maintenance its natural inhabitants and all enthusiasts and the public at large who enjoy the great outdoors With this theme we invite all snowmobilers to remember that respecting the environment is not only critical to the future of our industry but to future generations Light Treading in no way sugges...

Page 17: ... ever Respecting the areas where we ride wherever they may be is the only way to ensure their future enjoyment That s one major reason why we know you ll agree that Light Treading is smart sledding And there are more Enjoying the opportunity to see winter and all its natural majestic won ders is an experience cherished by snowmobilers Light Treading will preserve this opportunity and will make it ...

Page 18: ...16 This page is intention ally blank GENERAL INFORMATION ...

Page 19: ...SAFETY INFORMATION 17 S SA AF FE ET TY Y I IN NF FO OR RM MA AT TI IO ON N ...

Page 20: ...e judgment or operation of the controls is not recommended The safe use of your snowmobile depends on many conditions such as visibility speed weather environment traffic vehicle condition and the condition of the operator The performance of some snowmo biles may significantly exceed that of other snowmobiles you have op erated Therefore use by novice or inexperienced operators is not recommended ...

Page 21: ... which have sufficient insulation and allow use of thumbs and fingers for operation of controls Rubber bottom boots with either a nylon or a leather top with remov able felt liners are best suited for snowmobiling You should keep yourself as dry as possible when snowmobiling When you come indoors take your snowmobile suit and boots off and make certain they dry properly Do not wear a long scarf or...

Page 22: ...20 SAFETY INFORMATION Avalanche beacon When riding in an area with avalanche risk BEFORE YOU GO ...

Page 23: ... The track grips on the snow covered surface and pushes the snowmobile in the oppo site direction of the force applied on the surface Stay away from the track Personal injury will result if contact is made with the revolving track W WA AR RN NI IN NG G N Ne ev ve er r s st ta an nd d b be eh hiin nd d o or r n ne ea ar r a a r ro ot ta at tiin ng g t tr ra ac ck k D De eb br riis s c co ou ulld d ...

Page 24: ...re to use re straint in braking to keep from blocking the track in order to avoid sur prises that could lead to a loss of control Using studs on the track will give you better braking capacity on packed snow or ice but will have no noticeable effect on soft snow Re fer to Enhancing Traction Control Products subsection for track stud ding application P Pa ar rk kiin ng g B Br ra ak ke e Always enga...

Page 25: ... tr ro oll a an nd d p po os ss siib blly y iin n a a t tiip p o ov ve er r T To ow wiin ng g L Lo oa ad ds s Towing loads affects the vehicle handling stability and braking dis tance Appropriate loading and weight distribution are therefore important When towing a load it is very important to follow the recommendations Always use a rigid tow bar to tow a cargo carrier or an accessory Never tow a ...

Page 26: ...n vehicle equipped with a gearbox always put the shift lever to L low range when towing a cargo carrier Any towed accessory should have reflectors on both sides and at the rear Check country transport regulations for brake light s requirements T To ow wiin ng g A An no ot th he er r S Sn no ow wm mo ob biille e If a snowmobile is disabled and must be towed in an emergency sit uation only a rope ca...

Page 27: ...installed by an au thorized BRP snowmobile dealer For more information about the use of BRP accessories visit this web site https instructions brp com and search for the appropriate instruc tion sheet that may include important safety information T Tr ra ac ct tiio on n E En nh ha an nc ciin ng g P Pr ro od du uc ct ts s N NO OT TE E This section is applicable to all snowmobile models that are eit...

Page 28: ...essive ski car bide runners and or studs makes the snowmobile grip the ground bet ter at both the front and at the rear The use of carbide runners is therefore required to give the skis a better grip so that the front and rear of the snowmobile are in balance While off the shelf carbide ski runners are adequate they don t necessarily give you optimal control since that depends on your personal pre...

Page 29: ... te ee er riin ng g In certain conditions the use of studs on the track could make the snowmobile prone to understeering if the skis are not equipped with more aggressive ski carbide runners see illustration U UN ND DE ER RS ST TE EE ER RI IN NG G GET FAMILIAR WITH THE SNOWMOBILE ...

Page 30: ...action under certain conditions Always go easy on the throttle and never try to spin the track to make the rear of the snowmobile skid This could cause debris or ice to be thrown violently backwards possibly injuring others nearby or on snowmobiles behind you B Br ra ak kiin ng g As in the case of acceleration using studs on the track will give you better braking capacity on packed snow or ice but...

Page 31: ...pe to maintain proper balance Generally the riding position for best balance and control is sitting However the posting kneeling or standing positions are also used under certain conditions W WA AR RN NI IN NG G D Do o n no ot t a at tt te em mp pt t a an ny y m ma an ne eu uv ve er rs s iif f t th he ey y a ar re e b be ey yo on nd d y yo ou ur r a ab biilliit tiie es s S Siit tt tiin ng g Feet o...

Page 32: ...running board and the opposite knee on the seat Avoid abrupt stops S St ta an nd diin ng g Place both feet on the running boards Knees should be flexed to ab sorb the shock from surface bumps This is an effective position to see better and to shift weight as conditions dictate Avoid abrupt stop RIDE SAFELY ...

Page 33: ...of control Fast reverse while turning could result in loss of stability and control R Riid diin ng g w wiit th h P Pa as ss se en ng ge er r s s This vehicle is designed for one 1 operator and as many passengers as there are seats with straps or handholds installed on the vehicle conforming to SSCC standards Passenger must only sit on desig nated passenger seat W WA AR RN NI IN NG G N Ne ev ve er ...

Page 34: ...the passenger frequently Keep a watchful eye on your passenger while riding Braking ability and steering control are reduced when riding with a passenger Decrease speed and allow extra space to maneuver R Riid diin ng g A Allo on ne e Venturing out alone with your snowmobile could also be hazardous You could run out of fuel have an accident or damage your snowmo bile Remember your snowmobile is ca...

Page 35: ...F FT T T TU UR RN N Extend your left hand straight out in the proper direction R RI IG GH HT T T TU UR RN N Extend the left arm and raise the hand to a vertical position so it forms a right angle at the elbow S SL LO OW WI IN NG G D DO OW WN N Left hand extended out and down from the side of the body with downward flapping motion of hand to signal warning or caution RIDE SAFELY ...

Page 36: ...perate defensively Scan constantly for people objects con ditions and upcoming vehicles In the trail always stay on the appropriate side as per country regulation to avoid collision espe cially when the field of vision is reduced E g Before a hilltop and a curve Use extra caution whenever off trail Always keep a safe distance from other snowmobiles and bystanders Tailgating another snowmobile shou...

Page 37: ... knees must be flexed to act as shock absorbers Also an uneven or mined surface in the trail could be enough to kick upward the snowmobile and generate an impact or a loss of control When gunning the throttle the vehicle digs into and leaves an irregu lar snow surface for others So protect the other users by not spinning the track in the middle of the trail S Sp pe ee ed diin ng g Excessive speed ...

Page 38: ...knee on the seat can be adopted This provides a certain amount of comfort while at the same time keeps the body loose and capable of vehicle control Be ware of hidden rocks or tree stumps partially hidden by a recent snowfall D De ee ep p S Sn no ow w In deep powder snow your vehicle could begin to bog down If this occurs turn in as wide an arc as possible and look for a firmer base If you do get ...

Page 39: ...ctly On an open hill the approach is to climb it by side hilling or slaloming Approach at an angle Adopt a standing posi tion with both feet on the same running board Keep your weight on the uphill side at all times Maintain a steady safe speed Continue as far as you can in this direction then switch to an opposite hill angle and riding position A direct climb could present problems Choose the sta...

Page 40: ...sis when in the mountains Check local avalanche forecasts and threats each day before heading out to ride and heed forecasters advice You should always carry a snow shovel probe and avalanche beacon while riding on mountains B Br riig gh ht t S Su un ns sh hiin ne e Bright sunny days can considerably reduce your vision The glare from sun and snow may blind you to the extent that you cannot easily ...

Page 41: ...er speed Crouch stand towards the rear of the vehicle and keep the skis up and straight ahead Apply partial throttle and brace yourself for the im pact Knees must be flexed to act as shock absorbers R Ro oa ad d C Cr ro os ss siin ng g Your snowmobile is not designed to operate or turn on pavement of public streets roads or highways Avoid road traveling If you must do so and it is permitted reduce...

Page 42: ...ss gas that may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poisoning leave the area immediately get fresh air an...

Page 43: ...ever start or operate the engine if the fuel cap is not properly installed Use only a BRP approved LinQ fuel caddy to carry extra fuel on the vehicle It should be properly installed and secured Gasoline is poisonous and can cause injury or death Never siphon gasoline by mouth If you swallow gasoline get any in your eye or inhale gasoline va por visit your doctor immediately If gasoline spills on y...

Page 44: ...ng g t th he e E Em me er rg ge en nc cy y E En ng giin ne e S St to op p S Sw wiit tc ch h Purpose Become familiar with the operation of throttle lever and to be come familiar with using the engine stop switch Directions With the parking brake engaged start the engine and let idle until it reaches the operation temperature Use the engine stop switch to shut the engine off Press the switch with yo...

Page 45: ...ngine can be stopped by pressing down on the emergency engine stop switch or by pulling the tether cord cap from the engine cut off switch while applying brake B Ba as siic c T Tu ur rn ns s Purpose Get comfortable turning in a controlled manner on both sides Directions Roll in a straight line at low speed and make a wide arcing turn Make sure there is enough space to perform the entire turn Repea...

Page 46: ...rack in rotation O Op pe er ra at tiin ng g iin n R Re ev ve er rs se e Purpose Become familiar with the vehicle handling and turning radius in reverse Directions Shift into reverse and remain seated Refer to SHIFTING IN RE VERSE in BASIC PROCEDURES Check that the area behind you is clear While looking backwards slowly reverse and stop by releasing throttle and using the brake just like when opera...

Page 47: ...al 4 Insert the spout into the filler neck 5 Pour fuel slowly so that air can escape from the tank and prevent fuel flow back Be careful not to spill fuel 6 Stop filling after the release of the gas pump nozzle handle and wait a moment before removing the spout Do not retract the gas pump nozzle to put more fuel into the fuel tank D Do o n no ot t o ov ve er rf fiillll 7 Reinstall the fuel cap and...

Page 48: ...ertain all equipment is securely fastened Cover your snow mobile when trailering to prevent road grime from causing damage Be certain your trailer meets state or provincial requirements Ensure the hitch and safety chains are secure and the brake turn indicators and clearance lights all function W WA AR RN NI IN NG G D Do o n no ot t t to ow w t th he e v ve eh hiic clle e f fa ac ciin ng g b ba ac...

Page 49: ...ag g s s VEHICLE ENGINE DESCRIPTION EPA CERTIFIED NER NORMALIZED EMISSION RATE ON A 0 TO 10 SCALE 0 BEING THE CLEANEST NOT TO BE REMOVED PRIOR TO SALE DESCRIPTION DU MOTEUR DU VÉHICULE EPA CERTIFIÉ TEN TAUX D EMISSION NORMALISÉ SUR UNE ÉCHELLE DE 0 À 10 0 ÉTANT LE PLUS PROPRE NE PAS ENLEVER AVANT LA VENTE 8816 T TY YP PI IC CA AL L ...

Page 50: ...48 SAFETY INFORMATION SAFETY INFORMATION ON THE VEHICLE ...

Page 51: ...te of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov products passenger vehicle WARNING SAFETY INFORMATION ON THE VE...

Page 52: ... labels are on your vehicle and they should be consid ered permanent parts of the vehicle If missing or damaged the decals can be replaced free of charge Visit an authorized BRP snowmobile dealer N NO OT TE E In the event of any discrepancy between this guide and the vehicle the safety labels on the vehicle have precedence over the labels in this guide SAFETY INFORMATION ON THE VEHICLE ...

Page 53: ... INFORMATION 51 S Sh ho oc ck k A Ab bs so or rb be er r W Wa ar rn niin ng g L La ab be ell S SH HO OC CK K A AB BS SO OR RB BE ER RS S W WA AR RN NI IN NG G L LA AB BE EL L SAFETY INFORMATION ON THE VEHICLE ...

Page 54: ...ual for the complete assembly procedure NOTICE This guard must ALWAYS be in place when the engine is running Beware of rotating parts they could cause injuries or catch your clothing Ce protecteur doit TOUJOURS être en place lorsque le moteur tourne les pièces en rotation peuvent provoquer des blessures ou prendre dans vos vêtements WARNING AVERTISSEMENT 10898 P PU UL LL LE EY Y G GU UA AR RD D A ...

Page 55: ... n H Ho ot t W Wa ar rn niin ng g L La ab be ell D DO O N NO OT T O OP PE EN N W WH HE EN N H HO OT T W WA AR RN NI IN NG G L LA AB BE EL L D DO O N NO OT T O OP PE EN N W WH HE EN N H HO OT T W WA AR RN NI IN NG G L LA AB BE EL L SAFETY INFORMATION ON THE VEHICLE ...

Page 56: ...54 SAFETY INFORMATION R RH H S SI ID DE E S SH HO OW WN N SAFETY INFORMATION ON THE VEHICLE ...

Page 57: ...NFORMATION 55 H Ho ot t P Pa ar rt ts s C Ca au ut tiio on n L La ab be ell H HO OT T P PA AR RT TS S C CA AU UT TI IO ON N L LA AB BE EL L R RH H S SI ID DE E S SH HO OW WN N SAFETY INFORMATION ON THE VEHICLE ...

Page 58: ...56 SAFETY INFORMATION L LH H S SI ID DE E S SH HO OW WN N SAFETY INFORMATION ON THE VEHICLE ...

Page 59: ...30 seconds Stop the engine and wait 30 seconds Check the oil level using the dipstick The engine of this snowmobile has been developed and validated using the BRP XPSTM Synthetic 4 stroke oil BRP recommends the use of its XPSTM approved lubricant or equivalent Damages caused by oil which is not suitable for this engine may not be covered by BRP limited warranty See operator s guide 11020 E EN NG G...

Page 60: ...ATION S St ta ar rt tiin ng g P Pr ro oc ce ed du ur re e W Wa ar rn niin ng g L La ab be ell S ST TA AR RT TI IN NG G P PR RO OC CE ED DU UR RE E W WA AR RN NI IN NG G L LA AB BE EL L SAFETY INFORMATION ON THE VEHICLE ...

Page 61: ...SAFETY INFORMATION 59 SAFETY INFORMATION ON THE VEHICLE ...

Page 62: ...NFORMATION P Pa as ss se en ng ge er r S Sa af fe et ty y W Wa ar rn niin ng g L La ab be ell P PA AS SS SE EN NG GE ER R S SA AF FE ET TY Y W WA AR RN NI IN NG G L LA AB BE EL L SAFETY INFORMATION ON THE VEHICLE ...

Page 63: ...SAFETY INFORMATION 61 SAFETY INFORMATION ON THE VEHICLE ...

Page 64: ...is sk k G Gu ua ar rd d W Wa ar rn niin ng g L La ab be ell This guard must ALWAYS be in place when engine is running 516007652 D DI IS SK K G GU UA AR RD D W WA AR RN NI IN NG G L LA AB BE EL L SAFETY INFORMATION ON THE VEHICLE ...

Page 65: ...engine tilt and hold vehicle on the side and use wrench tool on the belt guard NEVER sit on this cargo area Exceeding maximum cargo load may affect steering control braking ability and cause permanent damage NEVER exceed a load of 5 4 kg 12 lb on the lid For maximum cargo load specification refer to the Operator s Guide ALWAYS secure the load and make sure cover is closed and latched before riding...

Page 66: ...64 SAFETY INFORMATION SAFETY INFORMATION ON THE VEHICLE ...

Page 67: ...rn niin ng g L La ab be ell Never carry flammable or dangerous liquids inside cargo box If ignited this can lead to an explosion and cause severe injury or death This box can be loaded with 15 9 kg 35 lb maximum including load on lid without exceeding vehicle cargo load specification 516009528 SAFETY INFORMATION ON THE VEHICLE ...

Page 68: ...ar rn niin ng g L La ab be ell C CA AR RG GO O A AR RE EA A W WA AR RN NI IN NG G L LA AB BE EL L C Ca ar rg go o A Ar re ea a L LT TD D m mo od de ells s W Wa ar rn niin ng g L La ab be ell C CA AR RG GO O A AR RE EA A W WA AR RN NI IN NG G L LA AB BE EL L SAFETY INFORMATION ON THE VEHICLE ...

Page 69: ...TY INFORMATION 67 R Ro ot ta at tiin ng g T Tr ra ac ck k W Wa ar rn niin ng g L La ab be ell R RO OT TA AT TI IN NG G T TR RA AC CK K W WA AR RN NI IN NG G L LA AB BE EL L SAFETY INFORMATION ON THE VEHICLE ...

Page 70: ...e for all details pertaining to track studding If this track can be studded use special BRP approved studs ONLY Studding this track with conventional studs may cause studs to tear off of track and separate from vehicle posing a potential risk of severe injury or death T TR RA AC CK K S ST TU UD DD DI IN NG G W WA AR RN NI IN NG G L LA AB BE EL L SAFETY INFORMATION ON THE VEHICLE ...

Page 71: ...u us st tm me en nt t T To oo olls s Install suspension adjustment tool first Illustrated Red on label Install pulley expander and Headlight adjustment tool second Il lustrated Blue on label Refer to Tools in Equipment 516009984 A AD DJ JU US ST TM ME EN NT T T TO OO OL LS S SAFETY INFORMATION ON THE VEHICLE ...

Page 72: ...r to the Technical Specifications for appropriate fuel type for your vehicle engine A AK KI I R RO ON N M MO ON N 2 2 O OC CT TA AN NE E R RA AT TI IN NG G N NO OT TI IC CE E L LA AB BE EL L R RO ON N O OC CT TA AN NE E R RA AT TI IN NG G N NO OT TI IC CE E L LA AB BE EL L SAFETY INFORMATION ON THE VEHICLE ...

Page 73: ...SAFETY INFORMATION 71 SAFETY INFORMATION ON THE VEHICLE ...

Page 74: ... 6 All storage compartments must be properly latched and they must not contain any heavy or breakable objects Hood and side panels must be also properly latched 7 Activate the throttle control lever several times to check that it oper ates easily and smoothly It must return to idle position when released 8 Activate the brake lever and make sure the brake fully applies be fore the brake control lev...

Page 75: ...r level and no leaks DRIVE BELT Check for cracks fraying or abnormal wear and proper height THROTTLE LEVER Check for proper operation BRAKE LEVER Check for proper operation PARKING BRAKE BRAKE Check for proper operation BRAKE FLUID Check for proper level and no leaks STORAGE COMPARTMENT Check for proper latching and no heavy or breakable objects TRACK Check condition and remove snow or ice For stu...

Page 76: ...74 SAFETY INFORMATION SWITCH TETHER CORD CAP LIGHTS Check for proper operation HORN BUTTON IF EQUIPPED Check for proper operation PRE RIDE INSPECTION ...

Page 77: ... may open an inves tigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However Transport Can ada cannot become involved in any individual problems between you your dealer or Bombardier Recreational Products Inc T To o c co on nt ta ac ct t T Tr ra an ns sp po or rt t c ca an na ad da a 819 994 3328 Gatineau Ottawa area or internatio...

Page 78: ...76 SAFETY INFORMATION This page is intention ally blank SAFETY INFORMATION ...

Page 79: ...77 V VE EH HI IC CL LE E I IN NF FO OR RM MA AT TI IO ON N ...

Page 80: ...e e w wh hiille e t tu ur rn niin ng g c co ou ulld d r re es su ullt t iin n llo os ss s o of f s st ta ab biilliit ty y a an nd d c co on nt tr ro oll T TY YP PI IC CA AL L T Th hr ro ot tt tlle e L Le ev ve er r Throttle lever is located on the RH side of handlebar When squeezed it increases the engine speed When released en gine speed returns automatically to idle M Mo od de ells s w wiit th h...

Page 81: ...ate 2 To decelerate E Ex xc ce ep pt t M Mo od de ells s w wiit th h 9 90 00 0 A AC CE E T Tu ur rb bo o R R E En ng giin ne e Designed to be either thumb or finger activated I IT TC C T TH HR RO OT TT TL LE E L LE EV VE ER R 1 To accelerate 2 To decelerate PRIMARY CONTROLS ...

Page 82: ...T TI IO ON N I It t iis s h hiig gh hlly y r re ec co om mm me en nd de ed d t to o iim mm mo ob biilliiz ze e t th he e s sn no ow wm mo ob biille e b be ef fo or re e a at tt te em mp pt tiin ng g a an ny y m mo od diif fiic ca at tiio on n t to o t th he e t th hr ro ot tt tlle e p po os siit tiio on n a as s iit t c co ou ulld d lle ea ad d t to o a a h ha az za ar rd do ou us s s siit tu ua a...

Page 83: ...iin ng g t th he e f fiin ng ge er r t th hr ro ot tt tlle e p po os siit tiio on n I It t iis s n no ot t r re ec co om mm me en nd de ed d t to o u us se e t th he e f fiin ng ge er r t th hr ro ot tt tlle e p po os siit tiio on n w wh hiille e r riid diin ng g iin n d de en ns se e o of ff f t tr ra aiill a ar re ea as s The procedure to go back to the thumb throttle position is the reverse of ...

Page 84: ...L L To stop the engine in an emergency push the switch down in OFF po sition and simultaneously apply the brake O OF FF F P PO OS SI IT TI IO ON N To allow engine starting pull the switch up in ON position PRIMARY CONTROLS ...

Page 85: ...s p pe ec ct te ed d m ma allf fu un nc ct tiio on n t th he e s so ou ur rc ce e o of f t th he e m ma allf fu un nc ct tiio on n s sh ho ou ulld d b be e d de e t te er rm miin ne ed d a an nd d c co or rr re ec ct te ed d b be ef fo or re e r re es st ta ar rt tiin ng g e en ng giin ne e V Viis siit t a an n a au ut th ho or riiz ze ed d B BR RP P s sn no ow wm mo ob biille e d de ea alle er r ...

Page 86: ... lever 2 To apply brake P Pa ar rk kiin ng g B Br ra ak ke e L Le ev ve er r Parking brake lever is located on the LH side of handlebar T TY YP PI IC CA AL L Parking brake should be used whenever snowmobile is parked PRIMARY CONTROLS ...

Page 87: ... us se e d da am ma ag ge e t to o t th he e b br ra ak ke e s sy ys st te em m a an nd d c ca au us se e llo os ss s o of f b br ra ak kiin ng g c ca ap pa ac ciit ty y a an nd d o or r f fiir re e T To o E En ng ga ag ge e P Pa ar rk kiin ng g B Br ra ak ke e Apply and hold brake then lock brake lever using the parking brake lever as shown T TY YP PI IC CA AL L E EN NG GA AG GE E M ME EC CH HA A...

Page 88: ...g g t th he e e en ng giin ne e D D E E S S S S D Diig giit ta alllly y E En nc co od de ed d S Se ec cu ur riit ty y S Sy ys st te em m The tether cord cap has an integrated D E S S key to provide you and your snowmobile with the equivalent security of a conventional lock key The D E S S key contains an electronic chip which features a unique permanently memorized digital code Your authorized BRP...

Page 89: ... cord cap is free of dirt or snow D D E E S S S S F Flle ex xiib biilliit ty y The D E S S of your snowmobile can be programmed by your author ized BRP snowmobile dealer to accept up to 8 different keys We recommend the purchase of additional tether cords from your au thorized BRP snowmobile dealer If you have more than one D E S S equipped BRP snowmobile each can be programmed by your author ized...

Page 90: ...an nd dlle eb ba ar r M Mu ullt tiif fu un nc ct tiio on n S Sw wiit tc ch h Multifunction switch is located on the LH side of handlebar T TY YP PI IC CA AL L M MO OD DE EL LS S W WI IT TH HO OU UT T T TH HE E L LA AR RG GE E P PA AN NO OR RA AM MI IC C 7 7 8 8 W WI ID DE E L LC CD D D DI IS SP PL LA AY Y 1 Start Electronic Reverse button 2 Headlights dimmer switch 3 Heated grips switch 4 Heated t...

Page 91: ...GE E P PA AN NO OR RA AM MI IC C 7 7 8 8 W WI ID DE E L LC CD D D DI IS SP PL LA AY Y 1 Start Electronic Reverse button 2 Headlights dimmer switch 3 Heated grips switch 4 Heated throttle lever switch 5 Audio Control and Phone call control SECONDARY CONTROLS ...

Page 92: ... engage the electronic reverse Refer to Shifting in Reverse in basic procedures for procedure H He ea ad dlliig gh ht ts s D Diim mm me er r S Sw wiit tc ch h Press to select HI or LOW beam Lights are automatically ON when the engine is running H He ea at te ed d G Gr riip ps s S Sw wiit tc ch h Depress switch as required to select heating intensity to keep your hands at a comfortable temperature ...

Page 93: ...EN NS SI IT TY Y 1 Heated grip switch 2 Increase heat 3 Decrease heat The heating intensity is displayed via the digital display N NO OT TE E There are ten intensity settings When released display will return to fuel level SECONDARY CONTROLS ...

Page 94: ...at Heated grips will be in OFF position when there are no bars displayed on the gauge N NO OT TE E For models with the Large Panoramic 7 8 Wide LCD Display refer to Large Panoramic 7 8 Wide LCD Display section H He ea at te ed d T Th hr ro ot tt tlle e L Le ev ve er r S Sw wiit tc ch h Depress switch as required to select heating intensity to keep your thumb at a comfortable temperature SECONDARY ...

Page 95: ... BL LE E I IN NT TE EN NS SI IT TY Y 1 Heated throttle lever switch 2 Increase heat 3 Decrease heat N NO OT TE E There are ten intensity settings When released display will return to engine temperature SECONDARY CONTROLS ...

Page 96: ... when there are no bars displayed on the gauge N NO OT TE E For models with the Large Panoramic 7 8 Wide LCD Display refer to Large Panoramic 7 8 Wide LCD Display section M Me en nu u S Se et t B Bu ut tt to on n M Mo od de ells s w wiit th ho ou ut t t th he e L La ar rg ge e P Pa an no or ra am miic c 7 7 8 8 W Wiid de e L LC CD D D Diis sp plla ay y This button is used to manage the information...

Page 97: ... Vo ollu um me e C Co on nt tr ro oll iif f e eq qu uiip pp pe ed d M Mo od de ells s w wiit th h t th he e L La ar rg ge e P Pa an no or ra am miic c 7 7 8 8 W Wiid de e L LC CD D D Diis sp plla ay y This button is used to manage the information displayed on the multi function gauge or answer cancel a phone call SECONDARY CONTROLS ...

Page 98: ... Answering a call Refer to Large Panoramic 7 8 Wide LCD Display section for complete information R Ro ot ta ar ry y C Co on nt tr ro oll iif f e eq qu uiip pp pe ed d The rotary control is located on the left side of the console SECONDARY CONTROLS ...

Page 99: ...me and music lis tened in the helmet audio system The center knob can be used to navigate inside menu or select and set settings Specific vehicle data button allow to see engine temperature and battery voltage It will also shown air suspension adjustment if equipped BRP Connect button quick access to already downloaded APPS SECONDARY CONTROLS ...

Page 100: ...Preset Seek buttons work as follow Short press Previous or Next Preset Long press Seek up or down When Bluetooth audio source is selected the Preset Seek buttons work as follow Left Previous song Right Next song D Dr riiv viin ng g M Mo od de es s B Bu ut tt to on n Allow to select SPORT or ECO mode SECONDARY CONTROLS ...

Page 101: ...99 SECONDARY CONTROLS ...

Page 102: ... heated seat switch is located on the console to the left of the steering column 1 Driver and passenger seat 2 OFF 3 Passenger seat R Re ev ve er rs se e L Le ev ve er r iif f e eq qu uiip pp pe ed d Refer to Shifting in Reverse in Basic Procedures for proper operation SECONDARY CONTROLS ...

Page 103: ...lle es s s so olld d iin n F Fiin nlla an nd d Press on the horn button to activate the horn T TY YP PI IC CA AL L P Pa as ss se en ng ge er r H He ea at te ed d G Gr riip p S Sw wiit tc ch h iif f e eq qu uiip pp pe ed d The switch is located on the LH passenger handhold SECONDARY CONTROLS ...

Page 104: ...102 Adjust heating intensity as shown 1 Off 2 Warm 3 Hot SECONDARY CONTROLS ...

Page 105: ...e es s n no ot ta ab blly y u us siin ng g y yo ou ur r lle eg gs s f fo or rc ce e D Do o n no ot t a at tt te em mp pt t t to o lliif ft t t th he e r re ea ar r o of f v ve eh hiic clle e iif f iit t iis s a ab bo ov ve e y yo ou ur r lliim miit ts s U Us se e a ap pp pr ro op pr riia at te e lliif ft tiin ng g d de ev viic ce e o or r h ha av ve e a as s s siis st ta an nc ce e t to o s sh ha ...

Page 106: ... o n no ot t u us se e s sk kiis s t to o p pu ullll o or r lliif ft t s sn no ow wm mo ob biille e W Wiin nd ds sh hiie elld d R Re em mo ov viin ng g t th he e W Wiin nd ds sh hiie elld d 1 Pull off the deflector pins off the grommets if applicable BODY AND SEAT ...

Page 107: ...D DE E D DE EF FL LE EC CT TO OR RS S 2 Place hands on each sides of the windshield 3 Pull the windshield up until both side pins come out of there rubber grommets 4 Disengage the center pin or tab if applicable BODY AND SEAT ...

Page 108: ...iin ng g t th he e W Wiin nd ds sh hiie elld d 1 Lubricate the grommets using soapsuds if required N NO OT TI IC CE E D Do o n no ot t llu ub br riic ca at te e g gr ro om mm me et ts s w wiit th h a an ny y t ty yp pe e o of f g gr re ea as se e 2 Insert center pin or tab in headlamp module hole BODY AND SEAT ...

Page 109: ...107 C CE EN NT TE ER R T TA AB B W WI IT TH H S SI ID DE E D DE EF FL LE EC CT TO OR RS S 3 Secure windshield by inserting the windshield pins into the grommets BODY AND SEAT ...

Page 110: ... RS S A Ad djju us st ta ab blle e M Miir rr ro or rs s Each mirror can be adjusted to suit operator s preference W WA AR RN NI IN NG G A Ad djju us st t w wiit th h v ve eh hiic clle e a at t r re es st t iin n a a s sa af fe e p plla ac ce e BODY AND SEAT ...

Page 111: ... the mirrors can be tilted downward to ease installation 1 Mirrors F Fr ro on nt t S St to or ra ag ge e C Co om mp pa ar rt tm me en nt t A storage compartment is located at the front of the vehicle above the gauge BODY AND SEAT ...

Page 112: ...he button and lift the cover N NO OT TE E When closing make sure cover is secured properly You will hear a clic U Up pp pe er r B Bo od dy y M Mo od du ulle e R Re em mo ov viin ng g t th he e U Up pp pe er r B Bo od dy y M Mo od du ulle e 1 Remove the windshield 2 Open the storage compartment BODY AND SEAT ...

Page 113: ...111 3 Remove the gauge support retaining screws T TY YP PI IC CA AL L 4 Lift the front of the gauge support then slide it forward to remove it BODY AND SEAT ...

Page 114: ...12 5 Disconnect the gauge connector and remove the support 6 Lift the storage compartment and disconnect the 12V power outlet connectors if equipped before removing the storage compartment BODY AND SEAT ...

Page 115: ... and the MAPTS 2 stroke connectors T TY YP PI IC CA AL L 8 Remove both side panels Refer to Side Panels in this section 9 Loosen the air intake duct clamp 10 Remove the upper body module retaining screws on both sides BODY AND SEAT ...

Page 116: ...114 11 Lift the rear end of both lateral hood until their tabs come out of the rear console BODY AND SEAT ...

Page 117: ...115 12 Remove the upper body module 1 Grab the upper body module in the gauge support section 2 Pull the module forward 3 Remove the module from the vehicle BODY AND SEAT ...

Page 118: ...sitioned properly connected 4 Tighten air intake duct clamp T TI IG GH HT TE EN NI IN NG G T TO OR RQ QU UE E Intake duct clamp 1 0 0 2 Nm 9 2 lbf in 5 On both sides install the upper body module retaining screws T TI IG GH HT TE EN NI IN NG G T TO OR RQ QU UE E Upper body screws 1 8 0 2 Nm 16 2 lbf in 6 Connect the manifold air pressure and temperature sensor MAPTS connector 2 stroke engine 7 Con...

Page 119: ...NI IN NG G N Ne ev ve er r o op pe er ra at te e e en ng giin ne e w wiit th h s siid de e p pa an ne ells s o op pe en ne ed d o or r r re em mo ov ve ed d f fr ro om m v ve eh hiic clle e R Re em mo ov viin ng g t th he e S Siid de e P Pa an ne ells s 1 Unlock all latches then open panel 2 Pivot side panel around lower edge BODY AND SEAT ...

Page 120: ...ur re e t to o p plla ac ce e p pa an ne ell iin n a a s sa af fe e p plla ac ce e t to o a av vo oiid d s sc cr ra at tc ch hiin ng g I In ns st ta alllliin ng g t th he e S Siid de e P Pa an ne ells s The installation is the reverse of the removal procedure S Se ea at t BODY AND SEAT ...

Page 121: ... of the seat frontward 2 Pull on both sides to disengage the ball studs 1 Push 2 Pull 3 Lift up and backward to unlock seat G Gr ra an nd d T To ou ur riin ng g L Liim miit te ed d A Just enough to disengage the seat from the fuel tank 2 Disconnect the heated seat harness BODY AND SEAT ...

Page 122: ...t tw we ee en n t th he e s se ea at t a an nd d t th he e f fu ue ell t ta an nk k c co ou ulld d d da am ma ag ge e t th he e f fu ue ell t ta an nk k N NE EV VE ER R p plla ac ce e a an ny y o ob bjje ec ct ts s b be et tw we ee en n s se ea at t a an nd d f fu ue ell t ta an nk k 1 Connect the heated seat harness 2 Place seat over the hooks then slide it forward 3 Engage both ball studs at fro...

Page 123: ...a an nd dh ho olld ds s iif f e eq qu uiip pp pe ed d The passenger handholds provide a strong holding point and comfort for the passenger on long rides A Ad djju us st tiin ng g t th he e P Pa as ss se en ng ge er r H Ha an nd dh ho olld ds s To adjust the handhold height proceed as follows 1 Remove the screws 2 Raise or lower the handhold to suit passenger s comfort BODY AND SEAT ...

Page 124: ...122 3 Reinstall the screws Tighten to specification T Tiig gh ht te en niin ng g T To or rq qu ue e Handhold screw 24 5 3 5 Nm 18 3 lbf ft BODY AND SEAT ...

Page 125: ... e eq qu uiip pp pe ed d A heated cell case is mounted underneath the front storage compart ment cover It allows to keep your cell phone at a warm temperature while charging The temperature inside the case is kept between 5 C and 15 C 41 F and 59 F P Po ow we er r O Ou ut tlle et t U US SB B iif f e eq qu uiip pp pe ed d The USB power Outlet is located in the front storage compartment It allows to...

Page 126: ...124 EQUIPMENT ...

Page 127: ...a ar r The handlebar can be set in four different positions To change handlebar position pull lever and position handlebar as desired Move the handlebar back and forth to make sure mechanism is se curely engaged E Elle ec ct tr riic c V Viis so or r J Ja ac ck k C Co on nn ne ec ct to or r iif f e eq qu uiip pp pe ed d An electric visor can be connected to the jack connector A stress re lief exten...

Page 128: ... TR RI IC C V VI IS SO OR R J JA AC CK K C CO ON NN NE EC CT TO OR R L LO OC CA AT TI IO ON N P PA AS SS SE EN NG GE ER R E EL LE EC CT TR RI IC C V VI IS SO OR R J JA AC CK K C CO ON NN NE EC CT TO OR R L LO OC CA AT TI IO ON N EQUIPMENT ...

Page 129: ...re em mo ov ve ed d N NE EV VE ER R a at tt te em mp pt t t to o m ma ak ke e a ad djju us st tm me en nt ts s t to o m mo ov viin ng g p pa ar rt ts s w wh hiille e e en n g giin ne e iis s r ru un nn niin ng g N NO OT TE E Belt guard is purposely made slightly oversize to maintain tension on its pins and retainers preventing undue noise and vibration It is impor tant that this tension be maintai...

Page 130: ...28 I In ns st ta alllliin ng g t th he e D Dr riiv ve e B Be ellt t G Gu ua ar rd d Insert belt guard tab in front support slot Push drive belt guard toward engine then toward front of vehicle EQUIPMENT ...

Page 131: ...tion of the belt guard over the retainer and secure it using the retaining pin S Sp pa ar re e D Dr riiv ve e B Be ellt t H Ho olld de er r A spare drive belt can be stored in a holder located on the drive belt guard EQUIPMENT ...

Page 132: ... E The spare drive belt is not supplied with the snowmobile Position spare drive belt into drive belt guard slot T TY YP PI IC CA AL L 1 Drive belt guard 2 Slot Secure in place by sliding it behind the tabs EQUIPMENT ...

Page 133: ... To oo olls s A part of the drive belt guard is designed to hold the tools allowing for basic maintenance The tools are supplied with the vehicle They should always be in stalled in their proper location and orientation EQUIPMENT ...

Page 134: ...IO ON N M Ma ak ke e s su ur re e t to oo olls s a ar re e s se ec cu ur re ed d p pr ro op pe er rlly y T To oo olls s m ma ay y d de et ta ac ch h a an nd d c ca au us se e d da am ma ag ge e t to o r ro ot ta at tiin ng g p pa ar rt ts s 1 Slide the suspension adjustment tool open end under retaining tab S SU US SP PE EN NS SI IO ON N A AD DJ JU US ST TM ME EN NT T T TO OO OL L 2 Press the clos...

Page 135: ...ander and headlight adjustment tool short end into hole P PU UL LL LE EY Y E EX XP PA AN ND DE ER R A AN ND D H HE EA AD DL LI IG GH HT T A AD DJ JU US ST TM ME EN NT T T TO OO OL L 4 Rotate and clip long end in place EQUIPMENT ...

Page 136: ...134 EQUIPMENT ...

Page 137: ...135 C Ca ar rg go o B Bo ox x iif f e eq qu uiip pp pe ed d The cargo box is secured by LinQ attachment To Install follow the steps 1 Slide cargo box toward LH side 2 Lower cargo box EQUIPMENT ...

Page 138: ...136 Turn LinQ levers toward the rear of the vehicle to lock EQUIPMENT ...

Page 139: ... May display the following RPM Speed Engine Temperature Fuel Statistics Settings Messages Outside temperature if equipped Use LOWER button to change the displayed information The SPEED STAT display shows the maximum and the averaged speed Hold LOWER button for 3 seconds to reset When the SPEED display is chosen the RPM is shown in the TRIP display ...

Page 140: ... level indicator Heated Grip level R Riig gh ht t L La at te er ra all D Diis sp plla ay y The right lateral display includes Engine Temperature Heated throttle indicator C Ce en nt tr ra all D Diis sp plla ay y Display the RPM of the engine or the vehicle speed in Km h or MPH 4 5 DIGITAL DISPLAY ...

Page 141: ...cted mode will be displayed on the lower display at activation and deactivation as follow D DR RI IV VI IN NG G M MO OD DE E M ME ES SS SA AG GE E A AT T A AC CT TI IV VA AT TI IO ON N M ME ES SS SA AG GE E A AT T D DE EA AC CT TI IV VA AT TI IO ON N Sport Sport Sport OFF Eco Eco Eco OFF T Tr riip p D Diis sp plla ay y This display shows trip informations Cumulative distance odometer Trip A hours ...

Page 142: ...respective system warning lamp for further information N NO OT TE E Some warning indicators appear in the display of the multifunction gauge and function the same as an indicator lamp but do not display when starting the vehicle T Te ellllt ta alle e L Liig gh ht ts s L Lo ow we er r B Ba ar r L Liig gh ht ts s D De es sc cr riip pt tiio on n ORANGE Vehicle malfunction BLUE The high beam are selec...

Page 143: ...tem B Blliin nk k Engine problems the limp home mode is activated Have the vehicle serviced immediately I Ic co on ns s a an nd d I In nd diic ca at to or rs s M Mu ullt tiif fu un nc ct tiio on n D Diis sp plla ay y I Ic co on ns s a an nd d I In nd diic ca at to or rs s Denotes SPORT mode is selected Denotes ECO mode is selected 4 5 DIGITAL DISPLAY ...

Page 144: ... is factory preset in Imperial units but it is pos sible to change it to Metric units Using LOWER button select U UN NI IT TS S and hold button to change units S Se et tt tiin ng g C Cllo oc ck k Using LOWER button select C CL LO OC CK K to change the clock 1 Press LOWER button to select clock display 2 Push and hold LOWER button for 1 second 3 Press LOWER button to select 12 00 AM PM or 24 00 tim...

Page 145: ...utes minutes flash 8 Push and hold LOWER button to acknowledge minutes selection S Se et tt tiin ng g L La an ng gu ua ag ge e The gauge display language can be changed Refer to an authorized BRP snowmobile dealer for language availability and to setup the gauge to your preference 4 5 DIGITAL DISPLAY ...

Page 146: ... Menu Set button location 2 While the desired display is flashing navigate through the display by using the SET S button on the multifunction switch Once the desired information is displayed press the MENU M button or wait 5 seconds to confirm To reset Average speed Top speed Total fuel consumption Press and hold the SET S button while display is flashing L Lo ow we er r D Diis sp plla ay y May di...

Page 147: ... ra all D Diis sp plla ay y The left lateral display includes Fuel level indicator Heated Grip level Trip distance A and B Km or mph Cumulative hours Speed RPM Odometer R Riig gh ht t L La at te er ra all D Diis sp plla ay y The right lateral display includes Engine Temperature Heated throttle indicator Clock 7 2 DIGITAL DISPLAY ...

Page 148: ...h or MPH or the RPMs Refer to Settings A AC CS S S Su us sp pe en ns siio on n P Po os siit tiio on n D Diis sp plla ay y iif f e eq qu uiip pp pe ed d This display shows suspension setting The suspension is calibrated from 1 to 5 1 being the softest setting 7 2 DIGITAL DISPLAY ...

Page 149: ... TUNE YOUR RIDE section for proper adjustment procedure D Dr riiv viin ng g M Mo od de e D Diis sp plla ay y The driving mode display indicates the selected mode of operation SPORT ECO STANDARD 7 2 DIGITAL DISPLAY ...

Page 150: ...co Eco OFF W Wa ar rn niin ng g L La am mp ps s a an nd d I In nd diic ca at to or rs s The following indicator lamps will alert you to a vehicle condition that may become serious Some lamps will illuminate when starting the ve hicle to make sure they work If any lamps remain on after starting the vehicle refer to the respective system warning lamp for further information N NO OT TE E Some warning...

Page 151: ...lem with the electrical system RED Low engine oil pressure if applicable ORANGE Low fuel level ORANGE T Tu ur rn n o on n Malfunction of the vehicle emissions control system B Blliin nk k Engine problems the limp home mode is activated Have the vehicle serviced immediately I Ic co on ns s a an nd d I In nd diic ca at to or rs s M Mu ullt tiif fu un nc ct tiio on n D Diis sp plla ay y I Ic co on ns...

Page 152: ...elect C CL LO OC CK K and hold to change units 1 Press MENU button to select clock display 2 Push and hold MENU button for 1 second 3 Press MENU button to select 12 00 AM PM or 24 00 time base 4 Push and hold MENU button or OK button to acknowledge selection 5 Press MENU button to change hours hours flash 6 Push and hold MENU button or OK button to acknowledge hour selection 7 Push MENU button to ...

Page 153: ... tiio on ns s L LC CD D D Diis sp plla ay y D De ef fa au ullt t D Diis sp plla ay y M Mu ullt tiif fu un nc ct tiio on n D Diis sp plla ay y L Le ef ft t L La at te er ra all D Diis sp plla ay y The left lateral display includes Fuel level indicator Engine temperature Speedometer Tripmeter Rpm Clock Driving modes Warning pop up ...

Page 154: ...152 P PR RI IN NC CI IP PA AL L V VI IE EW W Heated grips Heated thumb S SE EC CO ON ND DA AR RY Y V VI IE EW W H HE EA AT TE ED D E EL LE EM ME EN NT TS S LARGE PANORAMIC 7 8 WIDE LCD DISPLAY ...

Page 155: ...d set of statistic to be shown Trip A Trip B or Total R Riig gh ht t L La at te er ra all D Diis sp plla ay y The right lateral display includes Tachometer Audio volume Audio output indicator Menu BRP Connect Phone Statistics Audio Settings S ST TA AT TS S T TR RI IP PS S V VI IE EW W LARGE PANORAMIC 7 8 WIDE LCD DISPLAY ...

Page 156: ... t iis s c clle ea ar r a an nd d f fr re ee e f fr ro om m o ob b s st ta ac clle es s F Fu ur rt th he er rm mo or re e w wh he en n r riid diin ng g o on nlly y g glla an nc ce e a at t t th he e m mu ullt tiif fu un nc c t tiio on n g ga au ug ge e b br riie ef flly y t to o m ma aiin nt ta aiin n a aw wa ar re en ne es ss s o of f r ro oa ad d c co on nd diit tiio on ns s The multifunction ga...

Page 157: ...llowing indicator lamps will alert you to a vehicle condition that may become serious Some lamps will illuminate when starting the ve hicle to make sure they work If any lamps remain on after starting the vehicle refer to the respective system warning lamp for further information N NO OT TE E Some warning indicators appear in the display of the multifunction gauge and function the same as an indic...

Page 158: ...gh RED Parking brake is engaged or malfunction of the brake system RED The battery voltage too low or problem with the electrical system RED Low engine oil pressure if applicable ORANGE Low fuel level ORANGE T Tu ur rn n o on n Malfunction of the vehicle emissions control system B Blliin nk k Engine problems the limp home mode is activated Have the vehicle serviced immediately LARGE PANORAMIC 7 8 ...

Page 159: ... nc ct tiio on n D Diis sp plla ay y I Ic co on n D De es sc cr riip pt tiio on n Smartphone Network connection Bluetooth device Smartphone battery level indicator Helmet pairing indicator Fuel indicator Temperature indicator Helmet audio output LARGE PANORAMIC 7 8 WIDE LCD DISPLAY ...

Page 160: ...cted via Bluetooth a an nd d with a USB ca ble to the USB port located in the glove box User s personnal data will be deleted from the cluster when phone pairing is deleted User agree that personnal data contact list and call history be trans ferred to the cluster when smartphone is connected Contact list and call history are stored in cluster permanently To de lete these information you must un p...

Page 161: ...ne menu is to access The phone history The phone contact list N NO OT TE E To have access to the Phone menu a phone and rider helmet must be paired Refer to Pair your Smartphone Via Bluetooth LARGE PANORAMIC 7 8 WIDE LCD DISPLAY ...

Page 162: ... of statistics are kept in memory Each set of statistic can be re set independently Press knob to enter into the stats trip screen Move the knob left or right to select another trip Press the knob to exit this screen and validate your selection A Au ud diio o Allow to control volume and music listened in the helmet audio system Gives also song informations when available LARGE PANORAMIC 7 8 WIDE L...

Page 163: ...iance Show vehicle fault codes P Pa aiir riin ng g y yo ou ur r S Sm ma ar rt tp ph ho on ne e V Viia a B Bllu ue et to oo ot th h O On n t th he e V Ve eh hiic clle e 1 Short press the r ro ot ta ar ry y c co on nt tr ro oll k kn no ob b to access menu 2 Go to Settings and move the knob R RI IG GH HT T 3 Select Bluetooth and move the knob R RI IG GH HT T 4 Select Phone and move the knob R RI IG G...

Page 164: ... for Android 2 2 D Do ow wn nllo oa ad d A Ap pp ps s C Co om mp pa at tiib blle e W Wiit th h B BR RP P C Co on nn ne ec ct t Visit our website to know more about the compatible apps These apps will improve your riding experience Some apps may require ad ditional purchase to be compatible with the system or may require ad ditional devices to be used w ww ww w b br rp pc co on nn ne ec ct tt tu ut...

Page 165: ... K To leave the app long press the J JO OY YS ST TI IC CK K To return to the Main Menu press the BRP Connect Button N NO OT TE E The apps can also reach directly by pressing the APPS button located at the bottom of the rotary control Q Qu uiic ck k T To ou ur r o of f t th he e B BR RP P C Co on nn ne ec ct t A Ap pp p 1 2 3 4 5 6 7 LARGE PANORAMIC 7 8 WIDE LCD DISPLAY ...

Page 166: ...t BRP connect to your choosing In which country do you intend to use the BRP Connect App What should be worth your attention Note Elementary settings of the BRP Connect app change be changed from within this menu 4 Information General information about the BRP Connect app States the current version and all legal information 5 Quick Start Guide Want to learn how to use this app Here is how it works...

Page 167: ...165 1 2 1 Currently Installed Apps 2 Available Apps LARGE PANORAMIC 7 8 WIDE LCD DISPLAY ...

Page 168: ...owmobile dealer WRONG KEY Wrong key Use the right key for the vehicle or contact an authorized BRP snowmobile dealer HIGH ENGINE TEMPERA TURE Engine is overheat ing Stop and wait for engine to cool off Check for leaks Check coolant level and adjust see Maintenance procedures LIMP HOME MODE Important engine manage ment compo nent Have the vehicle transported to the nearest authorized BRP snowmobile...

Page 169: ... and therefore the vehicle speed Important information messages can also be displayed temporarily to assist indicator lamps When a digital warning appears it will show the warning for 6 seconds and then the warning will disappear for 60 seconds During the 60 sec onds the small digital indicator will flash This sequence will be re peated three times and then will stop for 15 minutes During the 15 m...

Page 170: ...nd can result in the following problems in the fuel system components Starting and operating difficulties Deterioration of rubber or plastic parts Corrosion of metal parts Damage to internal engine parts Inspect frequently for the presence of fuel leaks or other fuel sys tem abnormalities if you suspect the presence of alcohol in gaso line exceeds the current government regulations Alcohol blended...

Page 171: ...lla am mm ma ab blle e a an nd d e ex xp pllo os siiv ve e u un nd de er r c ce er rt ta aiin n c co on nd diit tiio on ns s N Ne ev ve er r u us se e a an n o op pe en n f flla am me e t to o c ch he ec ck k f fu ue ell lle ev ve ell N Ne ev ve er r s sm mo ok ke e o or r a allllo ow w f flla am me e o or r s sp pa ar rk k iin n v viic ciin niit ty y A Allw wa ay ys s w wo or rk k iin n a a w we ...

Page 172: ...p pe er ra at tu ur re e iin nc cr re ea as se es s f fu ue ell e ex xp pa an nd ds s a an nd d m ma ay y o ov ve er rf fllo ow w 7 Fully tighten fuel reservoir cap clockwise W WA AR RN NI IN NG G A Allw wa ay ys s w wiip pe e o of ff f a an ny y s sm ma allll f fu ue ell s sp piilllla ag ge e f fr ro om m t th he e v ve eh hiic clle e I If f a a m ma a jjo or r s sp piilllla ag ge e o oc cc cu ur...

Page 173: ...ose men tioned below BRP strongly recommends changing the oil at least once a month Parameters of an increase in service and maintenance schedule Engine not reaching the proper operating temperature during nor mal daily usage Multiple starts and stops without reaching operating temperature Short idle periods Low RPM driving cycle in short distances without reaching operat ing temperature N NO OT T...

Page 174: ...lll O Op pe er ra at tiin ng g t th he e e en ng giin ne e w wiit th h a an n iim mp pr ro op pe er r lle ev ve ell m ma ay y s se e v ve er re elly y d da am ma ag ge e e en ng giin ne e W Wiip pe e o of ff f a an ny y s sp piilllla ag ge e Place vehicle on a level surface and proceed as follows to check oil level 1 Start engine and let it reach its normal operating temperature En gine is at norm...

Page 175: ...iill R Re ep plla ac ce em me en nt t C CA AU UT TI IO ON N T Th he e e en ng giin ne e o oiill c ca an n b be e v ve er ry y h ho ot t W Wa aiit t u un nt tiill e en ng giin ne e o oiill iis s w wa ar rm m N NO OT TI IC CE E E En ng giin ne e o oiill a an nd d o oiill f fiillt te er r m mu us st t b be e r re ep plla ac ce ed d a at t t th he e s sa am me e t tiim me e 1 Bring engine to its norma...

Page 176: ... HI IC CL LE E 1 Oil tank dipstick 5 Remove oil filter see procedure in this subsection 6 From underneath the vehicle access the drain plug 1 Remove one access cover retaining screw and loosen the other 1 Drain plugs access cover ENGINE OIL ...

Page 177: ... CE ES SS S C CO OV VE ER R 1 Retaining screws 2 Pivot the access cover to clear the bottom pan opening 7 Clean drain plug area 8 Place a drain pan under the bottom pan opening 9 Remove engine drain plugs in the following order ENGINE OIL ...

Page 178: ...plug 10 Allow oil to drain completely 11 Install N NE EW W sealing washers on oil drain plugs N NO OT TI IC CE E N Ne ev ve er r u us se e a a s se ea alliin ng g w wa as sh he er r a a s se ec co on nd d t tiim me e A Allw wa ay ys s r re ep plla ac ce e w wiit th h a a n ne ew w o on ne e ENGINE OIL ...

Page 179: ...ded oil A Ap pp pr ro ox xiim ma at te e e en ng giin ne e o oiill C Ca ap pa ac ciit ty y w wiit th h f fiillt te er r 600 ACE 2 1 l 2 22 qt liq US 900 ACE 900 ACE Turbo 3 3 l 3 5 qt liq US 15 Reinstall dipstick in oil tank and properly tighten it 16 Start engine and let it idle for a few minutes 17 Ensure there are no leaks 18 Stop engine and check oil level as explained in this subsection Re fi...

Page 180: ...ine management system con trols some engine parameters The duration is based on fuel volume It will take approximately two fuel tanks to complete the break in During this period The engine performance and behavior will not be optimal The fuel and oil consumption will be higher D Dr riiv ve e B Be ellt t A new drive belt requires a break in period of 50 km 30 mi During the break in period Avoid str...

Page 181: ... Standard mode no indicator is in the multifunction gauge S Sp po or rt t M Mo od de e W WA AR RN NI IN NG G E En ns su ur re e p pa as ss se en ng ge er r iis s a ad dv viis se ed d t to o h ho olld d o on n t tiig gh ht tlly y b be ef fo or re e a ac ct tiiv va at tiin ng g S Sp po or rt t m mo od de e S Sp po or rt t m mo od de e p pr ro ov viid de es s iin nc cr re ea as se ed d a ac cc ce ell...

Page 182: ... in Sport mode press bottom end of switch twice To activate ECO mode when in Standard mode press bottom end of switch once W WA AR RN NI IN NG G E En ns su ur re e p pa as ss se en ng ge er r iis s a ad dv viis se ed d t to o h ho olld d o on n t tiig gh ht tlly y b be ef fo or re e a ac ct tiiv va at tiin ng g S Sp po or rt t m mo od de e S Sp po or rt t m mo od de e p pr ro ov viid de es s iin n...

Page 183: ...NG G W Wh he en n a ad djju us st tiin ng g m mo od de es s b be e s su ur re e t to o m ma aiin nt ta aiin n s siit tu ua at tiio on na all a aw wa ar re e n ne es ss s o of f o ot th he er r s sn no ow wm mo ob biille es s o ob bs st ta ac clle es s o or r p pe er rs so on ns s DRIVING MODES ...

Page 184: ...r and start the engine Release button immediately when engine has started N NO OT TI IC CE E D Do o n no ot t e en ng ga ag ge e e elle ec ct tr riic c s st ta ar rt te er r f fo or r m mo or re e t th ha an n 1 10 0 s se ec co on nd ds s a at t a a t tiim me e A A r re es st t p pe er riio od d s sh ho ou ulld d b be e o ob bs se er rv ve ed d b be et tw we ee en n t th he e c cr ra an nk kiin ng...

Page 185: ... r ro ot ta at tiio on n C Clle ea an n t th he e a ar re ea a V Va alliid da at te e t th ha at t t tr ra an ns sm miis ss siio on n iis s e en ng ga ag ge ed d n no ot t iin n n ne eu ut tr ra all C CA AU UT TI IO ON N B Be ew wa ar re e o of f iin njju ur riie es s b by y u us siin ng g p pr ro op pe er r lliif ft tiin ng g t te ec ch hn niiq qu ue es s n no ot ta ab blly y u us siin ng g y yo ...

Page 186: ...184 1 Reverse lever 1 Start RER button 4 Wait until reverse beeper sounds then gently depress throttle lever BASIC PROCEDURES ...

Page 187: ...rd d f fr ro om m R Re ev ve er rs se e 1 Bring vehicle to a complete stop 2 Apply and hold brake 3 Press and release the RER button or reverse lever 4 Apply throttle slowly and evenly Allow drive pulley to engage then accelerate carefully S Sh hu ut tt tiin ng g O Of ff f t th he e E En ng giin ne e Release throttle lever and wait until engine has returned to idle speed Shut off the engine using ...

Page 188: ...deep snow conditions and should never be used during a prolonged period of time in marginal or hard packed snow conditions In the event you have to ride in these types of conditions Avoid exceeding a speed of 70 km h 45 mph in all conditions Avoid hard acceleration over 75 of throttle Ice scratchers should be applied Engine temperature should not exceed 75 on the temperature gauge N NO OT TI IC CE...

Page 189: ...n t tr ra aiills s o or r h ha ar rd d p pa ac ck ke ed d s sn no ow w c co on nd dii t tiio on ns s iit t iis s h hiig gh hlly y s su ug gg ge es st te ed d t to o c co om mb biin ne e iid dlle er r w wh he ee ells s a an nd d iic ce e s sc cr ra at tc ch he er rs s o on n a a v ve eh hiic clle e u us se ed d iin n t th he es se e c co on nd diit tiio on ns s I IM MP PO OR RT TA AN NT T Ridding i...

Page 190: ...ha av ve e a as ss siis st ta an nc ce e t to o s sh ha ar re e lliif ft tiin ng g s st tr re es ss s I If f a a lliif ft tiin ng g d de ev viic ce e iis s n no ot t u us se ed d u us se e p pr ro op pe er r lliif ft tiin ng g t te ec ch hn niiq qu ue es s n no ot ta ab blly y u us siin ng g y yo ou ur r lle eg gs s f fo or rc ce e D Do o n no ot t a at tt te em mp pt t t to o lliif ft t t th he e...

Page 191: ... ra ap p lle en ng gt th h iis s c ch ha an ng ge ed d t tr ra ac ck k t te en ns siio on n m mu us st t b be e c ch he ec ck ke ed d A Ac ct tiio on n R Re es su ullt t Increasing stopper strap length Lighter ski pressure under acceleration More center spring travel More bump absorption capability Decreasing stopper strap length Heavier ski pressure under acceleration Less center spring travel Le...

Page 192: ...R RA AP P P PO OS SI IT TI IO ON N 1 1 1 1S ST T H HO OL LE E L LO ON NG GE ES ST T 1 1st hole from end 2 Towards rear 3 Tip of strap touching strap axis 4 Two holes left open between screw head and nut 5 Towards front TUNE YOUR RIDE ...

Page 193: ...y reduce comfort If too much weight transfer is felt try to correct it by adjusting the coupling blocks first Always install stopper strap bolt as close as possible to the lower shaft When operating the snowmobile in deep snow it may be necessary to vary stopper strap length and or riding position to change the angle at which the track rides on the snow Operator s familiarity with the vari ous adj...

Page 194: ...n Also since center spring preload adjustment puts more or less pres sure on the front of the track it has an effect on the performance in deep snow A Ac ct tiio on n R Re es su ullt t Increasing preload Lighter steering More bump absorption capability Better deep snow starts Better deep snow performance and handling Decreasing preload Heavier steering Less bump absorption capability Better trail ...

Page 195: ...ad has an effect on comfort ride height and load compensation Also adjusting rear spring preload shifts more or less weight to the snowmobile front end As a result more or less weight is applied to the skis This has an effect on performance in deep snow steering ef fort and handling Slight suspension bottoming occurring under the worst riding condi tions indicates a good choice of spring preload N...

Page 196: ... rear end Less bump absorption capability Lighter steering Better performance and handling in deep snow Refer to the following to determine if preload is correct T TY YP PI IC CA AL L P PR RO OP PE ER R A AD DJ JU US ST TM ME EN NT T A Suspension fully extended B Suspension has collapsed with operator passenger and load added C Distance between dimension A and B see table below TUNE YOUR RIDE ...

Page 197: ... th he e lle ef ft t s siid de e a ad djju us st tm me en nt t c ca am m iin n a a c cllo oc ck kw wiis se e d diir re ec ct tiio on n a an nd d t th he e r riig gh ht t s siid de e c ca am m iin n a a c co ou un n t te er rc cllo oc ck kw wiis se e d diir re ec ct tiio on n C CA AU UT TI IO ON N N Ne ev ve er r s se et t p pr re ello oa ad d c ca am ms s d diir re ec ct tlly y f fr ro om m p po o...

Page 198: ...just proceed as follows M Mo od de ell w wiit th h 7 7 2 2 D Diig giit ta all D Diis sp plla ay y 1 Start engine 2 Press and hold MODE M button until requested setting starts flashing When the air suspension mode is selected AIR_SUSP is dis played The display also shows the actual suspension setting a number from 1 to 5 1 being the softest setting 3 Depress the heated throttle lever switch as show...

Page 199: ...e L LC CD D D Diis sp plla ay y 1 Start engine 2 Press the Vehicle Data button to the bottom left of the rotary control When the air suspension mode is selected AIR_SUSP is dis played The display also shows the actual suspension setting a number from 1 to 5 1 being the softest setting 3 Turn the knob modify the suspension setting 4 The desired set point appears on the display To confirm press on t...

Page 200: ... on release button under cam and turn coupling block to the desired setting Place the desired setting number towards rubber stopper No tools required W WA AR RN NI IN NG G B Bo ot th h b bllo oc ck ks s m mu us st t b be e s se et t a at t t th he e s sa am me e p po os siit tiio on n O Ot th he er rw wiis se e v ve e h hiic clle e b be eh ha av viio or r m ma ay y b be e u un np pr re ed diic ct ...

Page 201: ... K 1 Position 1 minimum 2 Position 2 3 Position 3 4 Position 4 maximum 5 Release button C Co ou up plliin ng g B Bllo oc ck ks s S Se et tt tiin ng g P Po os siit tiio on n u us se e 1 More ski lift during acceleration and best comfort 2 Intermediate setting 3 Intermediate setting 4 Less ski lift during acceleration and some comfort loss TUNE YOUR RIDE ...

Page 202: ...ont suspension firmness Front spring preload also has an effect on the steering behavior A Ac ct tiio on n R Re es su ullt t Increasing preload Firmer front suspension Higher front end More precise steering More bump absorption capability Decreasing preload Softer front suspension Lower front end Lighter steering Less bump absorption capability TUNE YOUR RIDE ...

Page 203: ...201 C CA AM M T TY YP PE E M MO OT TI IO ON N C CO ON NT TR RO OL L S SH HO OC CK K A AB BS SO OR RB BE ER R 1 Decrease preload 2 Increase preload 3 Spring preload adjustment cam TUNE YOUR RIDE ...

Page 204: ...ro ob blle em m C Co or rr re ec ct tiiv ve e m me ea as su ur re es s Front suspension darting Check ski alignment Reduce front suspension spring preload Increase center spring preload Reduce rear spring preload Steering feels too heavy at steady speeds Reduce front suspension spring preload Increase center spring preload Steering feels too heavy during acceleration Set coupling blocks to a lower...

Page 205: ...rease rear spring preload Rear suspension is frequently bottoming Increase compression damping adjustment if equipped Increase rear spring preload Increase center spring preload Lengthen limiter strap Increase compression damping adjustment if equipped Snowmobile seems to pivot around its center Reduce center spring preload Increase rear spring preload Increase front suspension spring preload Shor...

Page 206: ...204 This page is intention ally blank TUNE YOUR RIDE ...

Page 207: ...205 M MA AI IN NT TE EN NA AN NC CE E ...

Page 208: ...ech nical knowledge and tools to service your vehicle the emission related warranty is not conditioned on the use of an authorized BRP snowmo bile dealer or any other establishment with which BRP has a commer cial relationship Proper maintenance is the owner s responsibility A warranty claim may be denied if among other things the owner or operator caused the problem through improper maintenance o...

Page 209: ...codes Charge battery Adjust drive chain Inspect track tension adjust and align if necessary Inspect brake hose pads and disk Check coolant density Inspect drive belt Inspect and clean drive pulley Tighten drive pulley retaining screw to specified torque Inspect and clean driven pulley Inspect engine seals and gaskets for leaks Lubricate rear suspension Lubricate whenever the vehicle is used in wet...

Page 210: ...ev ve er r C Co om me es s F Fiir rs st t Change engine oil and filter E Ev ve er ry y 2 2 Y Ye ea ar rs s o or r 6 6 0 00 00 0 k km m 4 4 0 00 00 0 m mii W Wh hiic ch he ev ve er r C Co om me es s F Fiir rs st t Replace brake fluid Replace chaincase oil if equipped Replace gearbox oil if equipped E Ev ve er ry y 3 3 Y Ye ea ar rs s O Or r 1 10 0 0 00 00 0 k km m 6 6 0 00 00 0 m mii W Wh hiic ch h...

Page 211: ...lld d r re em mo ov va all o of f a a llo oc ck kiin ng g d de ev viic ce e b be e r re eq qu uiir re ed d e e g g llo oc ck k t ta ab bs s s se ellf f llo oc ck kiin ng g f fa as st te en ne er rs s e et tc c w wh he en n u un nd de er rg go oiin ng g d diis sa as ss se em mb blly y a as s s se em mb blly y a allw wa ay ys s r re ep plla ac ce e w wiit th h a a n ne ew w o on ne e E En ng giin ne...

Page 212: ...re ee ez ze e c co on nt ta aiin niin ng g c co or rr ro os siio on n iin n h hiib biit to or rs s s sp pe ec ciif fiic ca alllly y f fo or r iin nt te er rn na all c co om mb bu us st tiio on n a allu um miin nu um m e en ng giin ne es s E En ng giin ne e O Oiill E Ex xt tr re em me e C Co olld d C Co on nd diit tiio on n An engine that is operated in 25 C 13 F and below environment will require ...

Page 213: ...E BRP strongly recommends the installation of a block heater to help warm up the liquids this will also help to extend the oil lifetime R Re ec co om mm me en nd de ed d O Oiill Rotax engines were developed and validated using the XPS oil BRP recommends the use of its XPS engine oil or an equivalent at all time Do not add any oil additives to the recommended engine oil Damages caused by the use of...

Page 214: ...rmal operating temperature En gine is at normal temperature when rear radiator gets warm indi cating that the thermostat is open 2 Let engine run at idle for 30 more seconds 3 Stop engine 4 Open the LH side panel Refer to Body and Seat 5 Remove the drive belt guard refer to Drive Belt Guard 6 Remove dipstick from the filler tube then wipe it clean 7 Completely insert dipstick in the filler tube 8 ...

Page 215: ...l f fiillt te er r m mu us st t b be e r re ep plla ac ce ed d a at t t th he e s sa am me e t tiim me e 1 Bring engine to its normal operating temperature 2 Place vehicle on a level surface 3 Remove the LH side panel 4 Remove dipstick L LH H S SI ID DE E O OF F V VE EH HI IC CL LE E 1 Oil tank dipstick 5 Remove oil filter see procedure in this subsection 6 From underneath the vehicle access the d...

Page 216: ... A AC CC CE ES SS S C CO OV VE ER R 1 Retaining screws 2 Pivot the access cover to clear the bottom pan opening 7 Clean drain plug area 8 Place a drain pan under the bottom pan opening 9 Remove engine drain plugs in the following order MAINTENANCE PROCEDURES ...

Page 217: ...0 Allow oil to drain completely 11 Install N NE EW W sealing washers on oil drain plugs N NO OT TI IC CE E N Ne ev ve er r u us se e a a s se ea alliin ng g w wa as sh he er r a a s se ec co on nd d t tiim me e A Allw wa ay ys s r re ep plla ac ce e w wiit th h a a n ne ew w o on ne e MAINTENANCE PROCEDURES ...

Page 218: ...l A Ap pp pr ro ox xiim ma at te e e en ng giin ne e o oiill C Ca ap pa ac ciit ty y w wiit th h f fiillt te er r 600 ACE 2 1 l 2 22 qt liq US 900 ACE 900 ACE Turbo 3 3 l 3 5 qt liq US 15 Reinstall dipstick in oil tank and properly tighten it 16 Start engine and let it idle for a few minutes 17 Ensure there are no leaks 18 Stop engine and check oil level as explained in this subsection Re fill if ...

Page 219: ...area 3 Remove Oil filter cover screws Oil filter cover with O ring Oil filter 1 Oil filter cover screws 2 Oil filter cover 3 O ring 4 Oil filter 4 Dispose filter as per your local environmental regulations I In ns st ta alllliin ng g t th he e O Oiill F Fiillt te er r 1 Check the oil filter inlet and outlet orifices inside oil filter receptacle integrated part of magneto cover for dirt and contami...

Page 220: ...r 3 Install the new filter into the cover 4 Lubricate filter seal and cover O ring with engine oil 1 Lubricate with engine oil N NO OT TI IC CE E P Pa ay y a at tt te en nt tiio on n t to o a av vo oiid d p piin nc ch hiin ng g t th he e O O r riin ng g d du ur riin ng g f fiillt te er r a an nd d c co ov v e er r iin ns st ta alllla at tiio on n MAINTENANCE PROCEDURES ...

Page 221: ... If f a an ny y e ex xh ha au us st t s sy ys st te em m c co om mp po on ne en nt t iis s r re em mo ov ve ed d m mo od diif fiie ed d o or r d da am m a ag ge ed d s se ev ve er re e e en ng giin ne e d da am ma ag ge e m ma ay y r re es su ullt t S Sp pa ar rk k P Pllu ug gs s Spark plugs inspection or replacement may be performed by an au thorized BRP snowmobile dealer repair shop or person of...

Page 222: ...220 Check brake fluid DOT 4 in reservoir for proper level Add fluid DOT 4 as required T TY YP PI IC CA AL L 1 Brake fluid reservoir MAINTENANCE PROCEDURES ...

Page 223: ... ro ou ug gh hlly y I In n c ca as se e o of f c co on nt ta ac ct t w wiit th h t th he e e ey ye es s iim mm me ed diia at te elly y r riin ns se e w wiit th h p plle en nt ty y o of f w wa at te er r f fo or r a at t lle ea as st t 1 10 0 m miin nu ut te es s a an nd d t th he en n c co on ns su ullt t a a d do oc ct to or r iim mm me ed diia at te elly y R Re ec co om mm me en nd de ed d F Fll...

Page 224: ...pecification N NO OT TI IC CE E I If f t th he e r re ec co om mm me en nd de ed d X XP PS S c ch ha aiin nc ca as se e o oiill iis s n no ot t a av va aiilla ab blle e u us se e a a 7 75 5W W1 14 40 0 g ge ea ar r o oiill t th ha at t m me ee et ts s t th he e A AP PI I G GL L 5 5 s sp pe ec ciif fiic ca at tiio on n T Th he e c ch ha aiin nc ca as se e o of f t th hiis s s sn no ow wm mo ob biil...

Page 225: ... 6 1 Nm 53 9 lbf in If level is insufficient refer to Chaincase Filling Procedure C Ch ha aiin nc ca as se e O Oiill R Re ep plla ac ce em me en nt t C Ch ha aiin nc ca as se e O Oiill D Dr ra aiin niin ng g 1 Place the vehicle on a level surface 2 Place a drain pan under the chaincase drain plug area 3 Remove filler cap 4 Remove the drain plug located at the bottom of the chaincase MAINTENANCE PR...

Page 226: ...lug and tighten to specification T Tiig gh ht te en niin ng g T To or rq qu ue e Chaincase drain plug 6 1 Nm 53 9 lbf in C Ch ha aiin nc ca as se e F Fiilllliin ng g P Pr ro oc ce ed du ur re e 1 Open the RH side panel Refer to Equipment 2 Remove the check plug MAINTENANCE PROCEDURES ...

Page 227: ...iller cap T TY YP PI IC CA AL L T TO OP P O OF F C CH HA AI IN NC CA AS SE E 1 Filler cap 4 Pour recommended oil in the filler hole until oil comes out by the check plug hole 5 Reinstall check plug and tighten to specification MAINTENANCE PROCEDURES ...

Page 228: ... nt t Using the Torx end of the driven pulley expander GENTLY turn ten sioner clockwise to eliminate the play T TY YP PI IC CA AL L Do not force the tensioner in N NO OT TE E Do not remove the hair cotter pin N NO OT TI IC CE E O Ov ve er rt tiig gh ht te en niin ng g t th he e d dr riiv ve e c ch ha aiin n c co ou ulld d r re es su ullt t iin n s se ev ve er re e d da am ma ag ge e t to o t th he...

Page 229: ...authorized BRP snowmobile dealer D Dr riiv ve e B Be ellt t R Re ep plla ac ce em me en nt t D Dr riiv ve e B Be ellt t R Re em mo ov va all 1 Remove tether cord cap from engine cut off switch 2 Remove drive belt guard refer to Controls Instruments and Equipment 3 Insert the driven pulley expander provided in the threaded hole on the adjuster hub as shown T TY YP PI IC CA AL L P PU UL LL LE EY Y E...

Page 230: ... in the direction of rotation 3 Unscrew and remove the driven pulley expander from the pulley 4 Rotate the driven pulley several times to properly set the belt be tween the sheaves 5 If a new belt was installed an adjustment will be required for the proper belt height Refer to drive belt height adjustment below 6 Install belt guard refer to Controls Instruments and Equipment 7 Close side panel ref...

Page 231: ...ion adjustment tool provided turn the ring 1 4 turn at a time then rotate the driven pulley to properly set the drive belt between the pulley sheaves 1 Suspension adjustment tool N NO OT TE E The adjustment ring has left hand treads MAINTENANCE PROCEDURES ...

Page 232: ...est portion of cogs even with external surface of drive belt N NO OT TE E Turning the ring counterclockwise lowers the drive belt in the pulley Turning the ring clockwise raises the drive belt in the pulley 5 Firmly tighten the clamping bolt If possible tighten to specified tor que using a torque wrench T TI IG GH HT TE EN NI IN NG G T TO OR RQ QU UE E Clamping bolt 5 5 0 5 Nm 49 4 lbf in MAINTENA...

Page 233: ...drive belt is too tight If the vehicle creeps lower the drive belt height from the prelimi nary setting Repeat procedure until creeping stops R Re ev ve er rs se e A Ac ct tiiv va at tiio on n N NO OT TE E The reverse may not activate if the belt is positioned too high in the driven pulley If reverse activation does not work properly ensure the drive belt is properly adjusted Adjust the drive belt...

Page 234: ...authorized BRP snowmobile dealer S Sn no ow wm mo ob biille es s E Eq qu uiip pp pe ed d w wiit th h T Tr ra ac ct tiio on n E En nh ha an nc ciin ng g P Pr ro od du uc ct ts s If your snowmobile is equipped with a BRP approved studded track PROCEED WITH A VISUAL INSPECTION OF YOUR TRACK BE FORE EACH USE Look for any defects such as Perforations in the track Tears in the track particularly around ...

Page 235: ... all f fo or rc ce e c co ou ulld d c ca au us se e d de eb br riis s d da am ma ag ge ed d o or r llo oo os se e s st tu ud ds s p piie ec ce es s o of f t to or rn n t tr ra ac ck k o or r a an n e en nt tiir re e s se ev ve er re ed d t tr ra ac ck k t to o b be e v viio olle en nt tlly y t th hr ro ow wn n b ba ac ck kw wa ar rd ds s o ou ut t o of f t th he e t tu un nn ne ell w wiit th h t t...

Page 236: ... the Technical Specifications table 1 Bottom O ring 2 Place the upper O ring to 0 kgf 0 lbf 1 Upper O ring 5 Position the tensiometer on track halfway between front and rear idler wheels 6 Push the tensiometer downwards until bottom O ring deflection set earlier be aligned with the bottom of slider shoe MAINTENANCE PROCEDURES ...

Page 237: ...235 T TY YP PI IC CA AL L T TY YP PI IC CA AL L 1 Deflection O ring aligned with slider shoe 7 Read load recorded by the upper O ring on the tensiometer MAINTENANCE PROCEDURES ...

Page 238: ...engine cut off switch C CA AU UT TI IO ON N U Us se e p pr ro op pe er r lliif ft tiin ng g t te ec ch hn niiq qu ue es s n no ot ta ab blly y u us siin ng g y yo ou ur r lle eg gs s f fo or rc ce e D Do o n no ot t a at tt te em mp pt t t to o lliif ft t t th he e r re ea ar r o of f v ve eh hiic clle e iif f iit t iis s a ab bo ov ve e y yo ou ur r lliim miit ts s 2 Remove wheel caps 3 Loosen th...

Page 239: ...le ea ar r o of f t tr ra ac ck k A Allw wa ay ys s lliif ft t t th he e s sn no ow wm mo ob biille e o on n a a w wiid de e b ba as se e s st ta an nd d w wiit th h a a r re ea ar r d de ef flle ec ct to or r p pa an n e ell E En ns su ur re e n no o o on ne e iis s s st ta an nd diin ng g iin n c cllo os se e p pr ro ox xiim miit ty y t to o t th he e s sn no ow wm mo o b biille e e es sp pe ec ...

Page 240: ...o o lliif ft t t th he e r re ea ar r o of f v ve eh hiic clle e iif f iit t iis s a ab bo ov ve e y yo ou ur r lliim miit ts s 2 Start engine and accelerate slightly so that track slowly turns This must be done in a short period of time 15 to 20 seconds 3 Check that the track is well centered equal distance on both sides between edges of track guides and slider shoes A01F05A 1 2 3 1 Guides 2 Slid...

Page 241: ...ic clle e m mu us st t b be e p pa ar rk ke ed d iin n a a s sa af fe e p plla ac ce e a aw wa ay y f fr ro om m t th he e t tr ra aiill 3 Loosen the rear axle nut 4 Tighten adjustment screw on side where the slider shoe is the farthest from the track insert guides 5 Tighten the rear axle nut W WA AR RN NI IN NG G P Pr ro op pe er rlly y t tiig gh ht te en n w wh he ee ell r re et ta aiin niin ng ...

Page 242: ...sanded snow will create ex cessive heat build up and cause premature slider shoe wear S Su us sp pe en ns siio on n S St to op pp pe er r S St tr ra ap p C Co on nd diit tiio on n Inspect stopper straps for wear and cracks bolt and nut for tightness If loose inspect holes for deformation Replace as required Tighten nut to specification T Tiig gh ht te en niin ng g T To or rq qu ue e Stopper strap ...

Page 243: ...241 S SC C 5 5M M 1 Grease fittings R RM MO OT TI IO ON N 1 Grease fitting MAINTENANCE PROCEDURES ...

Page 244: ... W We ea ar r a an nd d C Co on nd diit tiio on n o of f S Sk kiis s a an nd d R Ru un nn ne er rs s Check the condition of the skis and ski runner carbides If worn con tact an authorized BRP snowmobile dealer W WA AR RN NI IN NG G E Ex xc ce es ss siiv ve elly y w wo or rn n s sk kiis s a an nd d o or r s sk kii r ru un nn ne er rs s w wiillll a ad dv ve er rs se elly y a af ff fe ec ct t s sn no...

Page 245: ...243 F Fu us se es s L Lo oc ca at tiio on n F FA A T TY YP PI IC CA AL L 1 Fuse block MAINTENANCE PROCEDURES ...

Page 246: ...cover Refer to Technical Specification for relay and fuse identification F Fu us se e I In ns sp pe ec ct tiio on n Check fuse condition and replace it if necessary To remove fuse from holder pull fuse out Check if filament is melted 1 Fuse 2 Check if melted MAINTENANCE PROCEDURES ...

Page 247: ...iin ne ed d a an nd d c co or rr re ec ct te ed d b be ef fo or re e r re es st ta ar rt tiin ng g S Se ee e a an n a au ut th ho or riiz ze ed d B BR RP P s sn no ow wm mo ob biille e d de ea alle er r f fo or r s se er rv viic ciin ng g H He ea ad dlliig gh ht ts s H He ea ad dlliig gh ht ts s B Bu ullb b R Re ep plla ac ce em me en nt t 1 Remove the windshield 2 Open the storage compartment T T...

Page 248: ...246 4 Lift the front of the gauge support then slide it forward to remove it MAINTENANCE PROCEDURES ...

Page 249: ...e storage compartment 7 Disconnect 12V power outlet connectors to remove if equipped 8 Disconnect bulb connector 9 Unlock bulb by turning it counterclockwise 10 Pull bulb out N NO OT TE E Ensure bulb seal stays in place MAINTENANCE PROCEDURES ...

Page 250: ...ng ge er rs s iit t s sh ho or rt te en ns s iit ts s o op pe er ra at tiin ng g lliif fe e I If f g glla as ss s iis s t to ou uc ch he ed d c clle ea an n iit t w wiit th h iis so op pr ro op py yll a allc co oh ho oll w wh hiic ch h w wiillll n no ot t lle ea av ve e a a f fiillm m o on n t th he e b bu ullb b Check headlights operation H He ea ad dlliig gh ht ts s B Be ea am m A Aiim miin ng g...

Page 251: ...esired beam height B Ba at tt te er ry y W WA AR RN NI IN NG G N Ne ev ve er r c ch ha ar rg ge e o or r b bo oo os st t t th he e b ba at tt te er ry y w wh hiille e iit t iis s iin ns st ta alllle ed d o on n t th he e v ve eh hiic clle e MAINTENANCE PROCEDURES ...

Page 252: ...K K c ca ab blle e m mu us st t a allw wa ay ys s b be e d diis sc co on nn ne ec ct te ed d f fiir rs st t a an nd d c co on nn ne ec ct te ed d lla as st t 1 Remove the seat 2 Remove the battery cover T TY YP PI IC CA AL L 3 Disconnect the negative terminal first then the positive terminal MAINTENANCE PROCEDURES ...

Page 253: ...251 4 Remove the battery hold down bracket 5 Remove the battery MAINTENANCE PROCEDURES ...

Page 254: ...he removal procedure However pay attention to the following details T TI IG GH HT TE EN NI IN NG G T TO OR RQ QU UE E Battery terminals positive and negative 10 2 Nm 89 18 lbf in Battery hold down bracket 5 0 5 Nm 44 4 lbf in Battery cover retaining screws 1 5 0 5 Nm 13 4 lbf in MAINTENANCE PROCEDURES ...

Page 255: ...cloths or an equivalent N NO OT TI IC CE E N Ne ev ve er r u us se e a a h hiig gh h p pr re es ss su ur re e w wa as sh he er r t to o c clle ea an n t th he e v ve eh hiic clle e U US SE E L LO OW W P PR RE ES SS SU UR RE E O ON NL LY Y E EX X g ga ar rd de en n h ho os se e N NO OT TI IC CE E N Ne ev ve er r u us se e X XP PS S B Br ra ak ke e a an nd d P Pa ar rt ts s C Clle ea an ne er r o or...

Page 256: ...254 For more information and products Visit the XPS Products website at www xpslubricants com VEHICLE CARE ...

Page 257: ... q qu ue es s n no ot ta ab blly y u us siin ng g y yo ou ur r lle eg gs s f fo or rc ce e D Do o n no ot t a at tt te em mp pt t t to o lliif ft t t th he e r re ea ar r o of f v ve eh hiic clle e iif f iit t iis s a ab bo ov ve e y yo ou ur r lliim miit ts s N NO OT TI IC CE E T Th he e s sn no ow wm mo ob biille e h ha as s t to o b be e s st to or re ed d iin n a a c co oo oll a an nd d d dr r...

Page 258: ...256 This page is intention ally blank STORAGE ...

Page 259: ...257 T TE EC CH HN NI IC CA AL L I IN NF FO OR RM MA AT TI IO ON N ...

Page 260: ...EM MB BL LE ED D I IN N C CA AN NA AD DA A 520001926 V VE EH HI IC CL LE E A AS SS SE EM MB BL LE ED D I IN N F FI IN NL LA AN ND D I Id de en nt tiif fiic ca at tiio on n N Nu um mb be er rs s The main components of your snowmobile engine and frame are identified by different identification numbers It may sometimes be come necessary to locate these numbers for warranty purposes or to trace your s...

Page 261: ... tunnel near vehicle description decal Model number and model year are part of the information found in the VIN See illustration 2BP S LSAB 9 A V 000001 2BP Canada YH2 Finland Model number Serial number S Ski Doo L Lynx Factory V Valcourt R Rovaniemi Numeric or Alphabetic Model year K 2019 L 2020 M 2021 etc E En ng giin ne e I Id de en nt tiif fiic ca at tiio on n N Nu um mb be er r L Lo oc ca at ...

Page 262: ... BL LE E F FO OR R N NO ON N R RO OA AD D M MO OB BI IL LE E M MA AC CH HI IN NE ER RI IE ES S Vehicles who comply to Regulation EU 2016 1628 NRMM are iden tified on the engine valve cover T TY YP PI IC CA AL L N NR RM MM M I ID DE EN NT TI IF FI IC CA AT TI IO ON N O ON N E EN NG GI IN NE E ...

Page 263: ...CA AL L O ON N R RH H S SI ID DE E O OF F T TU UN NN NE EL L Bombardier Recreational Products Inc 565 de la Montagne Valcourt QC Canada J0E 2L0 BRP Europe N V Skaldenstraat 125 Gent Belgium 9042 Rotax 11019 N NR RM MM M I ID DE EN NT TI IF FI IC CA AT TI IO ON N O ON N V VE EH HI IC CL LE E REGULATION EU 2016 1628 APPLICABLE FOR NON ROAD MOBILE MACHINERIES ...

Page 264: ...ASOLINE AND MEETS U S EPA REGULATIONS FOR SNOWMOBILE SI ENGINES ENGINE FAMILY PERMEATION FAMILY FAMILLE DE MOTEUR FAMILLE DE PERMÉATION BOMBARDIER RECREATIONAL PRODUCTS INC SEE OPERATOR S GUIDE FOR MAINTENANCE SPECIFICATIONS VOIR GUIDE DU CONDUCTEUR POUR LES SPÉCIFICATIONS D ENTRETIENS 6865 LIMITE DES ÉMISSIONS DES FAMILLES CYLINDRÉE SYSTÈME DE CONTRÔLE DES ÉMISSIONS FEL ENGINE DISPLACEMENT EXHAUS...

Page 265: ...hich BRP is a proud participating member Assurance that your snowmobile meets these standards is easily checked by locating the Certification Label on a right vertical portion of the vehicle The following label shows that an independent testing laboratory has verified compliance with the SSCC safety standards L LA AB BE EL L 2 2 COMPLIANCE LABELS ...

Page 266: ...to on ne e N Na at tiio on na all P Pa ar rk k C Co om mp plliia an nc ce e L La ab be ell Y YE EL LL LO OW WS ST TO ON NE E N NA AT TI IO ON NA AL L P PA AR RK K C CO OM MP PL LI IA AN NC CE E L LA AB BE EL L COMPLIANCE LABELS ...

Page 267: ...nd Vibration values are measured in accordance with Annexes A and B of ISMA 1 regulation on a snow covered or grass surface in neutral or without belt MODEL 900 ACE Turbo 130 hp and Turbo R 180 hp NOISE EMISSION AND VIBRATION VALUES1 Noise Sound power level LWA 99 dB 3625 RPM Uncertainty Kwa 3 dB Sound pressure LpA 92 dB 3625 RPM Uncertainty Kpa 3 dB Vibration Hand arm system 2 5 m s2 3625 RPM Who...

Page 268: ...266 E EU U D DE EC CL LA AR RA AT TI IO ON N O OF F C CO ON NF FO OR RM MI IT TY Y ...

Page 269: ...267 U UK K D DE EC CL LA AR RA AT TI IO ON N O OF F C CO ON NF FO OR RM MI IT TY Y ...

Page 270: ...DE EC CL LA AR RA AT TI IO ON N O OF F C CO ON NF FO OR RM MI IT TY Y L Le ef ft t b blla an nk k f fo or r E Eu ur ra as siia an n C Co on nf fo or rm miit ty y m ma ar rk k w wh he er re e a ap pp plliic ca ab blle e ...

Page 271: ...power or allow emission levels to exceed their predeter mined factory specifications Exceptions include manufacturer s prescribed changes such as alti tude adjustments for example O Ow wn ne er r R Re es sp po on ns siib biilliit ty y The owner operator is required to have engine maintenance per formed to maintain emission levels within prescribed certification standards The owner operator is not ...

Page 272: ... Environmental Protection Agency Certification Division Gasoline Engine Compliance Center 2000 Traverwood Drive Ann Arbor MI 48105 USA I IN NT TE ER RN NE ET T W WE EB B S SI IT TE E www epa gov otaq EPA CERTIFIED ENGINES ...

Page 273: ...er s authority to operate the equipment IC Registration Number 12006A 1001002222 FCC ID 2ACER 1001002222 We the party responsible for compliance declare under our sole re sponsibility that the device is in conformity with the provisions of the following Council Directive 2014 53 EU To which this declaration re lates is in conformity with the essential requirements and other rele vant requirements ...

Page 274: ... ad da a This device complies with FCC Part 15 and Industry Canada license exempt RSS standard s Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device Le présent appareil est conforme aux CNR d Industrie Canada appli cables aux appareils rad...

Page 275: ...es 1 es posible que este equipo o dispositivo no cause interfer encia perjudicial y 2 este equipo o dispositivo debe aceptar cualquier interferencia incluyendo la que pueda causar su operación no deseada B Br ra az ziill 03473 18 04473 Este equipamento opera em caráter secundário isto é não tem direito a proteção contra interferência prejudicial mesmo de estações do mesmo tipo e não pode causar in...

Page 276: ...s på følgende internetadresse eu doc bosch com ET Käesolevaga deklareerib Robert Bosch LLC et käesolev raadioseadme tüüp VIPHI2BT vastab direktiivi 2014 53 EL nõuetele ELi vastavusdeklaratsiooni täielik tekst on kättesaadav järgmisel internetiaadressil eu doc bosch com ES Por la presente Robert Bosch LLC declara que el tipo de equipo radioeléctrico VIPHI2BT es conforme con la Directiva 2014 53 UE ...

Page 277: ...O Prin prezenta Robert Bosch LLC declară că tipul de echipamente radio VIPHI2BT este în conformitate cu Directiva 2014 53 UE Textul integral al declarației UE de conformitate este disponibil la următoarea adresă internet eu doc bosch com SV Härmed försäkrar Robert Bosch LLC att denna typ av radioutrustning VIPHI2BT överensstämmer med direktiv 2014 53 EU Den fullständiga texten till EU försäkran om...

Page 278: ...oke D O H C dry sump Number of cylinder 2 Bore 74 mm 2 91 in Stroke 69 7 mm 2 74 in Displacement 600 cm 36 6 in Maximum power engine speed 7250 RPM E EN NG GI IN NE E 9 90 00 0 A AC CE E Engine type Rotax 903 liquid cooled 4 stroke D O H C dry sump Number of cylinder 3 Bore 74 mm 2 9 in Stroke 69 7 mm 2 74 in Displacement 899 cm 54 9 in Maximum power engine speed 7250 RPM ...

Page 279: ...in Stroke 69 7 mm 2 74 in Displacement 899 cm 54 9 in Maximum power engine speed 8000 RPM E EN NG GI IN NE E 9 90 00 0 A AC CE E T Tu ur rb bo o R R 1 18 80 0 h hp p Engine type Rotax 903 liquid cooled 4 stroke D O H C dry sump turbo with intercooler Number of cylinder 3 Bore 74 mm 2 9 in Stroke 69 7 mm 2 74 in Displacement 899 cm 54 9 in Maximum power engine speed 8000 RPM TECHNICAL SPECIFICATION...

Page 280: ... Type 600 ACE NGK MR7BI 8 or equivalent Gap Not adjustable 0 7 to 0 8 mm 028 to 031 in Type 900 ACE NGK MR8BI 8 or equivalent Gap Not adjustable 0 7 to 0 8 mm 028 to 031 in Type 900 ACE Turbo 130 hp 900 ACE Turbo R 180 hp NGK LMAR9AI 8D or equivalent Gap Not adjustable 0 7 to 0 8 mm 028 to 031 in L LU UB BR RI IC CA AT TI IO ON N S SY YS ST TE EM M Engine oil 2 Type 4T 0W40 Synthetic oil Quantity ...

Page 281: ...olant Alternative or if not available Ethyl glycol and distilled water 50 50 or coolant specifically formulated for aluminum engines Coolant capacity With radiator 6 9 l 7 3 qt liq US Without radiator 5 9 l 6 2 qt liq US F FU UE EL L S SY YS ST TE EM M Fuel pump In tank electrical Fuel 600 ACE 900 ACE Type Regular unleaded gasoline Octane rating 87 Pump Posted AKI RON MON 2 92 RON 900 ACE Turbo 90...

Page 282: ... T To ou ur riin ng g S Sp po or rt t Battery 12 V 18 A h Headlamp 2 x 60 55 W H 13 Taillight and stoplight 2 6 W 139m W LED Fuses FA Main Fuse 40 A F1 Start Relays 5 A F2 Accessories 15 A F3 Taillight Brake PAC 10 A F4 ECM RFID O2 Sensor CAPS 10 A F7 Fuel Pump 10 A F8 Cluster 15 A F9 Fan 15 A F10 Headlamps 20 A Relays RY1 Main RY2 Accessories RY3 Fan RY4 Lighting TECHNICAL SPECIFICATIONS ...

Page 283: ... 55 W H 13 Taillight and stoplight 2 6 W 139 mW LED Fuses FA Main Fuse 40 A F1 Clock Start Relays 5 A F2 Headlamps 20 A F3 Taillight Brake PAC 10 A F4 ECM RFID O2 Sensor CAPS 10 A F5 Fuel Pump Starter 10 A F6 Fan 15 A F7 Accessories 15 A F8 Cluster 15 A F9 ACS 15 A F10 Electronic Reverse 30 A Relays RY1 Main RY2 Forward RY3 Fan RY4 Reverse RY5 Accessories TECHNICAL SPECIFICATIONS ...

Page 284: ...miit te ed d T Tu ur rb bo o a an nd d T Tu ur rb bo o R R Battery 12 V 18 A h Headlamp 2 x 60 55 W H 13 Taillight and stoplight 2 6 W 139 mW LED Fuses FA Main Fuse 40 A F1 Clock Start Relays 5 A F2 Accessories 15 A F3 Taillight Brake PAC 10 A F4 ECM RFID O2 Sensor CAPS 10 A F5 Suspension ACS or Smart Shox 15 A F7 Fuel Pump Starter 10 A F8 Cluster 15 A F9 Fan 15 A F10 Headlamps 20 A F11 Electronic...

Page 285: ... S SY YS ST TE EM M Chaincase oil Type Recommended XPS Synthetic chaincase oil Alternative or if not available 75W140 gear oil that meets the API GL 5 specification Capacity 550 ml 18 9 fl oz US Chain drive ratio 600 ACE 21 51 900 ACE 24 49 900 ACE Turbo 130hp 25 45 900 ACE Turbo R 180 hp 27 45 Drive pulley Type 600 ACE eDrive II 900 ACE pDrive with sliders 900 ACE Turbo pDrive 4S 900 ACE Turbo R ...

Page 286: ...urbo R QRS 4S Vent Drive sprocket number of teeth Grand Touring Limited 16 Grand Touring Sport 8 Track Width 38 cm 15 in Length 348 7 cm 137 in Profile height 32 mm 1 25 in Track adjustment 3 Deflection 3 2 cm 1 26 in Force 6 0 to 8 5 kgf 13 to 19 lbf B BR RA AK KE E S SY YS ST TE EM M Brake Type Single 200 mm cross drilled carbon steel disc Brake fluid Type DOT 4 Quantity 65 ml 2 2 fl oz US TECHN...

Page 287: ...NS SI IO ON N Suspension type Grand Touring Sport RAS 3 Grand Touring Limited RAS X Suspension maximum travel Grand Touring Sport 220 mm 8 7 in Grand Touring Limited 225 mm 8 9 in Shock absorber type Grand Touring Sport Motion Control Grand Touring Limited HPG R RE EA AR R S SU US SP PE EN NS SI IO ON N Suspension type Grand Touring Sport SC 5M Grand Touring Limited rMotion X Suspension maximum tr...

Page 288: ...ion W WE EI IG GH HT T A AN ND D D DI IM ME EN NS SI IO ON NS S Mass dry Grand Touring Sport 600 ACE 231 kg 509 lb Grand Touring Sport 900 ACE 241 kg 530 lb Grand Touring Limited 900 ACE 254 kg 559 lb Grand Touring Limited 900 ACE Turbo 266 kg 586 lb Grand Touring Limited 900 ACE Turbo R 268 kg 590 lb Overall length 312 7 cm 123 1 in Overall width 121 7 cm 47 9 in Overall height 151 3 cm 59 6 in S...

Page 289: ...kg 35 lb Grand Touring Limited 25 kg 55 lb Towing capacity 260 kg 573 lb 1 NOTICE Do not attempt to adjust gap on this spark plug 2 Refer to Engine Oil for detailed information 3 Measure gap between slider shoe and bottom inside track when exerting a downward pull to the track TECHNICAL SPECIFICATIONS ...

Page 290: ...288 This page is intention ally blank TECHNICAL SPECIFICATIONS ...

Page 291: ...289 T TR RO OU UB BL LE ES SH HO OO OT T I IN NG G ...

Page 292: ... authorized BRP snowmobile dealer 3 3 E EN NG GI IN NE E R RP PM M D DO OE ES S N NO OT T R RE EA AC CH H C CL LU UT TC CH H E EN NG GA AG GE EM ME EN NT T P PO OI IN NT T D E S S did not read D E S S key code in the tether cord cap D E S S pilot lamp blinks slow short beeps repetitive Properly install tether cord cap D E S S has read a different code than the one programmed D E S S pilot lamp bli...

Page 293: ... to the US EPA EMISSION RELATED WARRANTY contained herein for information about warranty claims 5 5 E EN NG GI IN NE E B BA AC CK KF FI IR RE ES S Engine is running too hot See item 4 of ENGINE LACKS POWER Ignition timing is incorrect or there is an ignition system failure Seek service from an authorized BRP snowmobile dealer repair shop or person of your own choosing for maintenance repair or rep...

Page 294: ... IS SF FI IR RE ES S Water in fuel Drain fuel system and refill with fresh fuel 7 7 H HE EA AT TE ED D G GR RI IP PS S T TH HU UM MB B W WA AR RM ME ER RS S A AR RE E N NO OT T W WO OR RK KI IN NG G Engine RPM is too low Make sure engine RPM is above 2000 8 8 E EN NG GI IN NE E H HA AS S S SH HU UT T D DO OW WN N The engine shuts down after long periods of idling Do not let engine idle too long Re...

Page 295: ...p can flash alone or in combination with another lamp The lower display is used as a complement of the pilot lamps to give you a brief description if an anomaly occurs or to inform you of a par ticular condition 7 7 2 2 D DI IG GI IT TA AL L L LO OW WE ER R D DI IS SP PL LA AY Y 4 4 5 5 D DI IG GI IT TA AL L L LO OW WE ER R D DI IS SP PL LA AY Y Messages will be displayed with a beep code and pilo...

Page 296: ...intenance If coolant level is correct and overheating persists contact an authorized BRP snowmobile dealer Do not run the engine if condition persists MUFFLER OVERHEAT Reduce speed or stop engine Let engine cool down and restart If overheating persists contact an authorized BRP snowmobile dealer Do not run the engine if condition persists 1 Long beep repeat ing HIGH ENGINE TEMPERA TURE Critical ov...

Page 297: ...ndition persists ECM OVERHEAT BATT VOLT Indicate a low or high battery voltage condition See an authorized BRP snowmobile dealer as soon as possible 1 Long beep repeat ing CHECK ENGINE Engine fault see an authorized BRP snowmobile dealer repair shop or person of your own choosing as soon as possible Displayed when brake is applied for more than 15 seconds while throttle lever is squeezed and vehic...

Page 298: ...or person of your own choosing 4 short beeps every 5 minutes REV LIMIT Engine RPM limited for protection when certain faults occur OVER REV Indicates that maximum engine RPM is reached Check clutch calibration Short beeps repeat ing rapidly SHUTDOWN Shutdown procedure in force due to engine overheating or fuel pump problem DESS Good key vehicle ready to operate WRONG KEY Unable to read key bad con...

Page 299: ...level sensor problem F Fa au ullt t C Co od de es s The fault codes can be displayed on the center display To read any active fault code press and hold MODE M Button and simultaneously depress the HI LOW beam switch repeatedly several times If two or more codes are registered use SET S or MODE M to scroll To exit the fault codes mode press and hold MODE M button Contact an authorized BRP snowmobil...

Page 300: ...298 This page is intention ally blank MONITORING SYSTEM ...

Page 301: ...299 W WA AR RR RA AN NT TY Y ...

Page 302: ...EY Y C CA AN NN NO OT T B BE E D DI IS SC CL LA AI IM ME ED D T TH HE E I IM MP PL LI IE ED D W WA AR RR RA AN NT TI IE ES S A AR RE E L LI IM MI IT TE ED D I IN N D DU UR RA AT TI IO ON N T TO O T TH HE E L LI IF FE E O OF F T TH HE E E EX XP PR RE ES SS S W WA AR RR RA AN NT TY Y I IN N C CI ID DE EN NT TA AL L A AN ND D C CO ON NS SE EQ QU UE EN NT TI IA AL L D DA AM MA AG GE ES S A AR RE E E E...

Page 303: ...tion does not conform to BRP s instructions W WA AR RR RA AN NT TY Y C CO OV VE ER RA AG GE E P PE ER RI IO OD D This limited warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use which ever occurs first and for the following period TWELVE 12 CONSECUTIVE MONTHS for private or commercial use owners However the warranty covera...

Page 304: ...s of the appearance of a defect and provide it with rea sonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized BRP dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts re placed under this limited warranty become the property of BRP ...

Page 305: ...t the former owner agreed to the transfer of ownership in addition to the co ordinates of the new owner C CO ON NS SU UM ME ER R A AS SS SI IS ST TA AN NC CE E In the event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try to resolve the issue at the dealer ship level We recommend discussing the issue with the authorized dealer s service manager or ow...

Page 306: ...ed warranty claims BRP is limiting the diagnosis and repair of emission related parts to the authorized Ski Doo dealers unless for emergency repairs as required by item 2 of the following list As a certifying manufacturer BRP will not deny emission related war ranty claims based on any of the following 1 Maintenance or other service BRP or BRP s authorized facilities performed 2 Engine equipment r...

Page 307: ...he following systems Air induction system Fuel system Ignition system Exhaust gas recirculation systems 2 The following parts are also considered emission related compo nents for exhaust emissions Aftertreatment devices Crankcase ventilation valves Sensors Electronic control units 3 The following parts are considered emission related components for evaporative emissions Fuel tank Fuel cap Fuel lin...

Page 308: ...he manufacturer has no responsibility or by acts of God For example an emission related warranty claim need not be honored for failures that have been directly caused by the operator s abuse of the engine equipment or the operator s use of the engine equipment in a manner for which it was not designed and are not attributable to the manufac turer in anyway If you have any question regarding your w...

Page 309: ...O OT TH HE ER R W WA AR RR RA AN NT TI IE ES S E EX XP PR RE ES SS SE ED D O OR R I IM MP PL LI IE ED D I IN N C CL LU UD DI IN NG G W WI IT TH HO OU UT T L LI IM MI IT TA AT TI IO ON N A AN NY Y W WA AR RR RA AN NT TY Y O OF F M ME ER R C CH HA AN NT TA AB BI IL LI IT TY Y O OR R F FI IT TN NE ES SS S F FO OR R A A P PA AR RT TI IC CU UL LA AR R P PU UR RP PO OS SE E T TO O T TH HE E E EX XT TE E...

Page 310: ... manner inconsistent with the recommended operation described in the Operator s Guide Damage resulting from accident submersion fire snow or water ingestion theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the product see the Operator s Guide Damage resulting from rust corrosion or exposure to the elements Incidental or consequential dam...

Page 311: ...ve the goods re paired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure C CO ON ND DI IT TI IO ON NS S T TO O H HA AV VE E W WA AR RR RA AN NT TY Y C CO OV VE ER RA AG GE E This warranty coverage is available o on nlly y if each of the following condi tions has been fulfilled The 2022 Ski Doo snowmobile must be purchased as new and un use...

Page 312: ...ing the warranty cover age period under the conditions described herein BRP s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancellation or rescis sion of the sale of the snowmobile to the owner You may have other legal rights which may vary from country to country In the event that service is required outside of...

Page 313: ...i Doo Distributor Dealer level We recommend discussing the issue with the authorized Ski Doo Distributor Dealer s service manager or owner If the matter still remains unresolved contact BRP by filling out the customer contact form at www brp com or contact BRP by mail at one of the addresses listed under the CONTACT US section of this guide BRP INTERNATIONAL LIMITED WARRANTY 2022 SKI DOO SNOWMOBIL...

Page 314: ...L LA AW W T TH HI IS S W WA AR RR RA AN NT TY Y I IS S E EX XP PR RE ES SS SL LY Y G GI IV VE EN N A AN ND D A AC CC CE EP PT TE ED D I IN N L LI IE EU U O OF F A AN NY Y A AN ND D A AL LL L O OT TH HE ER R W WA AR RR RA AN NT TI IE ES S E EX XP PR RE ES SS SE ED D O OR R I IM MP PL LI IE ED D I IN N C CL LU UD DI IN NG G W WI IT TH HO OU UT T L LI IM MI IT TA AT TI IO ON N A AN NY Y W WA AR RR RA...

Page 315: ...use abnormal use neglect racing or opera tion of the product on surfaces other than snow or operation of the product in a manner inconsistent with the recommended operation described in the Operator s Guide Damage resulting from accident submersion fire snow or water ingestion theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the product ...

Page 316: ... sale occurred The BRP specified pre delivery inspection process must be com pleted and documented The product must have undergone proper registration by an au thorized Ski Doo Distributor Dealer The 2022 Ski Doo snowmobile must be purchased within the EEA by an EEA resident in the CIS for residents of the countries com prised in such area and in Turkey for residents of Turkey and Routine maintena...

Page 317: ...n the event that service is required outside of the EEA CIS or Turkey the owner will bear responsibility for any additional charges due to lo cal practices and conditions such as but not limited to freight insur ance taxes license fees import duties and any and all other financial charges including those levied by governments states territories and their respective agencies BRP reserves the right ...

Page 318: ... for goods similar thereto and if applicable Correspond to the description provided by the seller and have the qualities presented to the buyer though sample or model Have the qualities that a buyer may legitimately expect consid ering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 Have the characteristics mutually agreed upon...

Page 319: ...C CO OR RD DS S Send photocopy of maintenance record to BRP if needed P Pr re e d de elliiv ve er ry y Serial number Signature Print Mileage km Hours Date Dealer no Notes Refer to vehicle Pre Delivery Bulletin for detailed installation procedures ...

Page 320: ...aler no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide S Se er rv viic ce e Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide MAINTENANCE RECORDS ...

Page 321: ...s For maintenance schedule refer to Maintenance Information section of this operator s guide S Se er rv viic ce e Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide MAINTENANCE RECORDS ...

Page 322: ...s For maintenance schedule refer to Maintenance Information section of this operator s guide S Se er rv viic ce e Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide MAINTENANCE RECORDS ...

Page 323: ...s For maintenance schedule refer to Maintenance Information section of this operator s guide S Se er rv viic ce e Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide MAINTENANCE RECORDS ...

Page 324: ...s For maintenance schedule refer to Maintenance Information section of this operator s guide S Se er rv viic ce e Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide MAINTENANCE RECORDS ...

Page 325: ...s For maintenance schedule refer to Maintenance Information section of this operator s guide S Se er rv viic ce e Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide MAINTENANCE RECORDS ...

Page 326: ...s For maintenance schedule refer to Maintenance Information section of this operator s guide S Se er rv viic ce e Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide MAINTENANCE RECORDS ...

Page 327: ...325 C CU US ST TO OM ME ER R I IN NF FO OR RM MA AT TI IO ON N ...

Page 328: ...use its customer list to distribute marketing and promotional infor mation about BRP and related products To exercise your right to consult or correct your data or to be removed from the addressee list for direct marketing please contact BRP By E mail p pr riiv va ac cy yo of ff fiic ce er r b br rp p c co om m By mail BRP Senior Legal Counsel Privacy Officer 726 St Joseph Valcourt QC Canada J0E 2...

Page 329: ...aavantie 7 PL 8040 96101 Rovaniemi Spinnvägen 15 903 61 Umeå Sweden Avenue d Ouchy 4 6 1006 Lausanne Switzerland N No or rt th h A Am me er riic ca a 565 de la Montagne Street Valcourt Québec J0E 2L0 Canada Sa De Cv Av Ferrocarril 202 Parque Ind Querétaro Lote2 B 76220 Santa Rosa Jáuregui Qro Mexico Sturtevant Wisconsin U S A 10101 Science Drive Sturtevant Wisconsin 53177 U S A O Oc ce ea an niia ...

Page 330: ...ted in the Contact Us section of this guide In case of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the snowmobile owner if neces sary like when safety recalls are initiated It is the owner s responsibil ity to notify BRP S ST TO OL LE EN N U UN NI IT...

Page 331: ...329 This page is intentionally blank CHANGE OF ADDRESS OWNERSHIP ...

Page 332: ...330 CHANGE OF ADDRESS OWNERSHIP ...

Page 333: ...331 This page is intentionally blank CHANGE OF ADDRESS OWNERSHIP ...

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Page 336: ...334 CHANGE OF ADDRESS OWNERSHIP ...

Page 337: ...335 This page is intentionally blank CHANGE OF ADDRESS OWNERSHIP ...

Page 338: ...336 NOTES CHANGE OF ADDRESS OWNERSHIP ...

Page 339: ...345 Model No CHANGE OF ADDRESS OWNERSHIP ...

Page 340: ... rs s s s G Gu uiid de e S SA AF FE ET TY Y V VI ID DE EO O a an nd d o on n p pr ro od du uc ct t s sa af fe et ty y lla ab be ells s c co ou ulld d c ca au us se e iin njju ur ry y iin nc cllu ud diin ng g t th he e p po os ss siib biilliit ty y o of f d de ea at th h TM AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2021 BOMBARDIER RECREATIONAL PRODUCT...

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BRP ski-doo REV GEN4 TOURING ACE, Operator'S Manual

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