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4 -1
4.1 DISASSEMBLY/REASSEMBLY
n
Safety Precautions
To prevent the creation of secondary problems by mishandling, observe the following precautions
during maintenance work.
(1) Unplug the power cord from the power outlet before replacing parts or units. When having
access to the power supply, be sure to unplug the power cord from the power outlet.
(2) When servicing the optical system of the laser printing unit, be careful not to place
screwdrivers or other reflective objects in the path of the laser beam. Be sure to take off any
personal accessories such as wrist watches and rings before working on the printer. A
reflected beam, though invisible, can permanently damage your eyes.
(3) If the machine has been printing, allow the heat-fixing unit sufficient time to cool down before
starting maintenance jobs. It is HOT!
(4) Be careful not to lose screws, washers, or other parts removed for parts replacement.
(5) Do not remove gears from the document feed roller ASSY or ejection roller ASSY if at all
possible. Once removed, they will become unusable and new gears will have to be put back in.
(6) When using soldering irons and other heat-generating tools, take care not to damage the resin
parts such as wires, PCBs, and covers.
(7) Before handling the PCBs, touch a metal portion of the machine to discharge static electricity;
otherwise, the electronic parts may be damaged due to the electricity charged in your body.
(8) When transporting PCBs, be sure to wrap them in conductive sheets such as aluminum foil.
(9) Be sure to reinsert self-tapping screws correctly, if removed.
(10) Tighten screws to the torque values listed on the next page.
(11) When connecting or disconnecting cable connectors, hold the connector bodies not the cables.
If the connector has a lock, always slide the connector lock to unlock it.
(12) Before reassembly, apply the specified lubricant to the specified points. (Refer to Subsection
4.2 in this chapter.)
(13) After repairs, check not only the repaired portion but also that the connectors and other related
portions function properly before operation checks.
Summary of Contents for DCP-1000
Page 1: ...Multi Function Machine SERVICE MANUAL MODEL MFC6800 DCP1000 MFC9180 MFC9160 ...
Page 5: ...CHAPTER 1 GENERAL DESCRIPTION ...
Page 12: ...CHAPTER 2 INSTALLATION ...
Page 17: ...CHAPTER 3 THEORY OF OPERATION ...
Page 19: ...3 1 3 1 OVERVIEW Provided on models supporting facsimile function ...
Page 21: ...3 3 ...
Page 29: ...3 11 Location of Sensors and Actuators ...
Page 31: ...CHAPTER 4 DISASSEMBLY REASSEMBLY AND LUBRICATION ...
Page 38: ...4 5 n Disassembly Order Flow ...
Page 70: ...4 37 6 Turn the ASF upside down then remove the registration sensor actuator ...
Page 78: ...4 45 Setting up the main PCB after replacement ...
Page 104: ...CHAPTER 5 MAINTENANCE MODE ...
Page 111: ...5 6 Scanning Compensation Data List ...
Page 119: ...5 13 For machines w fax For machines w o fax Key Button Entry Order ...
Page 126: ...CHAPTER 6 ERROR INDICATION AND TROUBLESHOOTING ...
Page 156: ...MFC6800 DCP1000 MFC9180 MFC9160 Appendix 1 EEPROM Customizing Codes ...
Page 159: ...MFC6800 DCP1000 MFC9180 MFC9160 Appendix 2 Firmware Switches WSW ...
Page 206: ...A Main PCB 1 5 ...
Page 207: ...A Main PCB 2 5 ...
Page 208: ...A Main PCB 3 5 ...
Page 209: ...A Main PCB 4 5 ...
Page 210: ...A Main PCB 5 5 ...
Page 211: ...B NCU PCB U S A Canada ...
Page 212: ...B NCU PCB U K Norway Netherlands Finland Denmark Sweden ...
Page 213: ...B NCU PCB Germany France Belgium Switzerland Ireland Austria Spain Italy South Africa ...
Page 214: ...B NCU PCB Asia Oceania 1 2 ...
Page 216: ...C Control Panel PCB ...
Page 217: ...D Power Supply PCB 100 120V Low voltage power supply ...
Page 218: ...D Power Supply PCB 200 240V Low voltage power supply Europe ...
Page 219: ...D Power Supply PCB 200 240V Low voltage power supply Asia Oceania ...
Page 220: ...D Power Supply PCB High voltage power supply ...
Page 221: ...E Relay PCB ...