BROSA 0656 FlexLim Operating Manual Download Page 2 | Manualshive

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0656 FlexLim (Safe) system V1.00

© 2018 BROSA AG, Tettnang, Germany

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Summary of Contents for 0656 FlexLim

Page 1: ...Fax 65 6795 2428 info sg brosa net BROSA B V Galliershof 38 NL 5349 BV Oss Holland Phone 31 412 6146 02 Fax 31 412 6146 86 info brosa nl BROSA Nanjing Co Ltd Jinma Lu 3 Maqun Scientific Park Qixia Di...

Page 2: ...0656 FlexLim Safe system V1 00 2018 BROSA AG Tettnang Germany 2 40 Notes...

Page 3: ...er 8 2 System description 8 3 System calibration and parameter setting 12 3 1 General 12 3 2 External display 0680 14 3 3 4 3 or 7 external display 17 3 4 Computer with PuTTY terminal emulation 17 4 G...

Page 4: ...IN 31 5 1 9 Service 32 5 1 10 Baud rate 32 5 1 11 Tool block 32 5 1 12 Bootloader 33 5 1 13 Integration of new sensors during replacement 33 6 Technical data of 0656 electronic system 35 7 List of err...

Page 5: ...osa net Internet www brosa net The manual describes the functions general settings and calibration as well as troubleshooting for the BROSA 0656 overload protection system using the FlexLim Safe opera...

Page 6: ...result in minor injury or property damage Indication of a potentially harmful situation Non observance could result in property damage to devices and equipment Indication of a possible risk of electr...

Page 7: ...ety standards The system may not be used for purposes other than those mentioned above Improper use of the system endangers the life of the operating staff and other persons and may result in damage t...

Page 8: ...ge or injury resulting from impermissible or improper use of the system This risk is the sole responsibility of the user The manufacturer has checked the contents of this document for compliance with...

Page 9: ...atures 8 typ CANopen nodes ID 11 ID 18 2 analogue outputs 8 digital inputs 8 digital outputs 1 system error output RS232 interface RS485 interface PROFINET interface slave PROFIBUS interface slave CAN...

Page 10: ...2018 BROSA AG Tettnang Germany 10 40 in the system display or by means of a PC connected via the RS232 interface The function of these parameters is application dependent and is explicitly listed in a...

Page 11: ...AG Tettnang Germany 11 40 0656 FlexLim Safe system V1 00 The following sketches illustrate the system principle and the FlexLim program structure Figure 1 Standard system layout Figure 2 FlexLim progr...

Page 12: ...neral The system offers 2 different methods for calibration and setting of system parameters PC with VT100 emulation e g Putty in MS Windows via the RS232 interface Android app via Bluetooth planned T...

Page 13: ...system supports more channels on the software side If there is no configuration available for the selected option the system will indicate this by the Nothing to select indicator Each parameter can al...

Page 14: ...t in navigation keys to select menus and to enter parameter values Selecting the service menu Press the ESC key to open the service menu Scrolling through the menu The display can only show 4 lines at...

Page 15: ...default in the first input field Change this by pressing the up and down arrow keys on the first digit of the parameter value The arrow key to the right moves the cursor to the next input field and a...

Page 16: ...a test cycle Baud rate selection conversion Press an arrow key to change the baud rate Press the arrow key to the left for 9600bd Press the arrow key to the right for 38400bd Note This option changes...

Page 17: ...s are sent to the display via defined COB IDs and shown according to the programming of the display Display example 3 4 Computer with PuTTY terminal emulation Required tools Notebook with RS232 interf...

Page 18: ...le with FlexLim However you must make sure that the following parameters are set correctly Please refer to the documentation of your emulation program to see which parameters are named and how to set...

Page 19: ...system V1 00 Baud rate 115200 bps Data bits 8 Parity None Stop bits 1 Flow control None You need a terminal program for configuration The following examples were created with the free terminal program...

Page 20: ...ing number on the numeric keypad Press ENTER twice to select the menu corresponding to the input If the selected menu is incorrect press the ESC key to return to the previous menu Entering a parameter...

Page 21: ...e menu as described above depending on the terminal used The following menu then appears 4 1 1 System 4 1 2 System information Issue of system information as well as the software version numbers and u...

Page 22: ...ce Selection between display of the CANopen and digital inputs as well as the states of the digital outputs The service display can also be used to switch to bootloader mode CANopen inputs Displays th...

Page 23: ...isplayed on the digital inputs Not active x Input high Input low Digital outputs system error Displays the states of the digital outputs Not active x Input high Input low Boot up delay Defines a delay...

Page 24: ...1 5 System restart The system will be reinitialised in 5 seconds counting back 4 1 6 Language Select the desired language 4 1 7 Metrics Notes on the performance of the overall system Restart in 5 1 En...

Page 25: ...limited to qualified staff for this reason The manufacturer cannot be held responsible for the use and or careless disclosure of the PIN code The customer must ensure that the PIN is only issued to au...

Page 26: ...option of assigning the node a new free node ID Selected example sensor Node ID Currently configured node ID Safety Yes The input expects a CANopen safety sensor No The input expects a CANopen sensor...

Page 27: ...rvicing see chapter 5 1 9 Service Change example 5 1 4 Analogue outputs Select the desired analogue output The minimum and maximum signals that the output channel provides are displayed along with the...

Page 28: ...The set value then remains unchanged Enter a new value corresponding to the maximum signal in the specified unit of measure in this case tonnes and then press OK to accept the entry You can also press...

Page 29: ...an analogue output configured as follows Min 2 0t 4 0mA Max 10 0t 20 0mA No signal greater than 20mA and less than 4mA can be supplied even if the input exceeds 10t or falls below 2t 5 1 5 Constants 2...

Page 30: ...m manual contains a list of comparators with the associated inputs and the events that trigger them Since a comparator is usually assigned to each relay they generally have the same index number compa...

Page 31: ...r overview The system displays the new comparator parameters Check that the entry is correct and then press ESC to return to the comparator selection menu 2 7 5 1 8 Changing the PIN The personal ident...

Page 32: ...ce the baud rate can be adjusted Select the desired baud rate Comment This option only changes the baud rate of the system To ensure proper communication between the system and the external display th...

Page 33: ...item in the service menu Depending on the system configuration the sensors are named ID 11 18 The base node is defined with node ID 10 The spare sensor supplied by BROSA must also be preconfigured wit...

Page 34: ...connect the sensors individually and to repeat the step if necessary The desired node ID can now be set in the New ID line However only the IDs listed as Free ID are allowed It is imperative to ensur...

Page 35: ...itching capacity typ 24V 500 mA Interfaces PROFIBUS PROFIsafe slave PROFINET PROFIsafe slave CANopen safety slave Bluetooth RS 485 RS 232 Housing Cinch MODICE SE Dimensions 134 6 x 153 2 x 52 2 LxWxH...

Page 36: ...0656 FlexLim Safe system V1 00 2018 BROSA AG Tettnang Germany 36 40 Wiring example...

Page 37: ...vide a list of error codes with possible causes and remedies 7 1 CANopen input Error code E 11X where X is the configured CANopen input Example 1 E 111 Configured CANopen input 1 Example 2 E 117 Confi...

Page 38: ...n sensor and electronics is damaged or not connected 2 Electrical faults on the CANopen line 3 Damage to the sensor itself 4 The electronics platform 0656 is damaged Possible remedy 1 Check the cables...

Page 39: ...ossible remedy 1 Correction of the lower limit for the sensor in the corresponding input menu 2 Sensor replacement Error The input value is outside the 2D curve Possible causes 1 The values of the 2D...

Page 40: ...TS 1 1 14 07 05 Content corrected extended JO WZ 1 2 09 02 06 Logos company name adapted JO 1 3 31 05 07 Modification according to FlexLim V2 5 1 TS 2 2 15 08 14 Extensions for FlexLim Safe WZ RS 2 3...

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