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23 

7.0 Start-Up and Commissioning   
 

 

Ensure that a Return Air Filter is fitted prior to fan start up  

 

Measure  and  record  the  system  details  as  noted  under  PRELIMINARY  SYSTEM  INFORMATION  and  check  all 
items as noted under PRE START-UP on the Commissioning Sheet provided 

 

Switch the unit on in cooling mode with the thermostat set to minimum temperature set point 

 

Measure  and  record  all  items  as  noted  under  OPERATION  CHARACTERISTICS  on  the  Commissioning  Sheet 
provided 

 

Check suction and liquid pressures 

 

Care must be taken to charge the system correctly. Undercharge will result in lack of capacity and the unit may 
lock  out  on  its  LP  (Low  Pressure)  safety  switch.  Overcharge  will  result  in  high  head  pressures  whilst  unit  is 
operating 

 

Measure  the  compressor  suction  pressure  and  convert  to  a  compressor  saturated  suction  temperature  (CSST) 
using R410a refrigerant pressure/temperature table 

 

Measure the suction line temperature (SLT) approximately 100mm before the compressor 

 

Calculate the superheat (SH) = SLT – CSST 

 

Measure  the  compressor  discharge  pressure  and  convert  to  a  condensing  temperature  (CT)  using  R410a 
refrigerant pressure / temperature table 

 

Measure  the  liquid  line  temperature  (LLT)  between  the  outdoor  coil  and  indoor  unit  throttling  device  in  cooling 
mode 

 

Calculate the sub-cooling (SC) = CT – LLT 

 

Measure the outdoor ambient air temperature 

 

Measure the indoor return and supply air dry bulb temperatures, both before and after the indoor coil 

 

Measure the indoor air quantity ensuring it falls within the Indoor Coil’s limits  

 

Adjust the fan speed to suit the static pressure and air quantity requirements 

 

Allow system pressure to stabilise for a minimum of 20 minutes 

 

Instruct the customer on system capability and correct operation 

 

Please  ask  the  customer  to  fill  in  the  CUSTOMER  DETAILS  section  and  to  register  their  product  warranty  with 
Brivis 

 
 

R410a Pressure-Temperature chart 

Saturated 

Temperature 

°C 

Gauge  

Pressure  

kPa 

Saturated  

Temperature  

°C 

Gauge 

 Pressure  

kPa 

Saturated  

Temperature  

°C 

Gauge 

 Pressure  

kPa 

-40 

79 

-4 

602 

32 

1866 

-38 

95 

-2 

648 

34 

1968 

-36 

113 

697 

36 

2073 

-34 

132 

749 

38 

2183 

-32 

152 

803 

40 

2297 

-30 

174 

859 

42 

2415 

-28 

196 

918 

44 

2537 

-26 

221 

10 

980 

46 

2664 

-24 

246 

12 

1045 

48 

2796 

-22 

274 

14 

1113 

50 

2932 

-20 

303 

16 

1183 

52 

3073 

-18 

334 

18 

1257 

54 

3219 

-16 

366 

20 

1334 

56 

3371 

-14 

400 

22 

1414 

58 

3527 

-12 

436 

24 

1497 

60 

3689 

-10 

475 

26 

1584 

62 

3857 

-8 

515 

28 

1674 

64 

4031 

-6 

557 

30 

1768 

66 

4210 

 

Table 5– Saturated Pressure-Temperature R410a  

 
 
 
 
 
FAILURE TO COMPLETE PROPER START UP AND COMMISSIONING MAY VOID BRIVIS PRODUCT WARRANTY 
 

 
 

Summary of Contents for ICE DINXU10Z7

Page 1: ...er R410A INSTALLATION START UP MAINTENANCE INSTRUCTIONS USER OPERATING GUIDE PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLING USING THIS PRODUCT Bonus offer when you register your product online brivis com au ...

Page 2: ...em and Ductwork Design 11 4 6 Brivis Heater Thermistor position if applicable 11 4 7 Filtration 11 4 8 General Arrangement Drawings 12 5 0 OUTDOOR UNIT INSTALLATION 13 5 1 Location 13 5 2 Electrical Connection 13 5 3 Thermostat Control Wiring 13 5 4 Wiring Diagrams 14 5 5 General Arrangement Drawings Clearance Requirements 17 6 0 REFRIGERATION CHARGE PIPE WORK 18 6 1 Piping Design 19 6 2 Pipe work...

Page 3: ... the Fan Only 30 1 6 Coded Messages 30 1 7 Locking Unlocking the Networker 31 2 0 SERVICE MAINTENANCE AND WARRANTY 33 Monthly 33 Yearly 33 2 1 Brivis Customer Care Program 33 2 2 Brivis Customer Care Program Membership 34 2 3 ICE Warranty Card Form or Register on line at brivis com au 34 2 4 Terms of Warranty Australia and New Zealand 35 Specifications subject to change without notice 2013 Brivis ...

Page 4: ... Gas Ducted Heater Specifications for Maximum Recommended Add On Cooling Capacity Table 1 Brivis ICE Models and Heater Compatibility Some heaters may require a transition to modify its starting collar pop size to suit the inlet pop size of the ICE indoor coil DO NOT REDUCE POP SIZES ON INDOOR COIL or HEATER Ensure minimum specified air quantity requirements passes through the ICE cooling coil at a...

Page 5: ...nts and for system design that will result in efficient installation and provide a higher level of comfort and economical operation Brivis assumes no responsibility for equipment installed in violation of any code or regulations and these installation instructions 2 0 Components Upon receiving units inspect for damage and ensure appliances match your order In the event of damage or incorrect deliv...

Page 6: ...nit incorporates an evaporator drip tray and is supplied with a 20mm Female Pressure Pipe drain spigot which is to be connected to the P trap supplied Always install the P trap as close to the unit as possible Fill the P trap with water during installation before starting unit to prevent air movement through the drainpipe Ensure trap contains water at all times Adjust the level of the unit to ensu...

Page 7: ...7 2 4 Outdoor Unit Fig 5 Outdoor Units DONSC10Z7 DONSC13Z7 15Z7 ...

Page 8: ... measured pressure is less than 400kPa check and if necessary repair any leaks found before proceeding Remove the nitrogen holding charge by connecting a charging line with valve depressor For SWEAT connection Sweat off the liquid suction pipe blanking plates and proceed to pipe up in line with section 6 0 Refrigeration Charge Pipe work For FLARE connection Un screw the flare connection remove the...

Page 9: ...ling space an additional field supplied Safety Drain Tray shall be installed under the Indoor Unit Safety Tray must also be separately drained arranged to terminate in a position where the home owner can see if water is dripping from the outlet Please instruct the end user to call their Installer or Brivis Service should they notice water dripping from the Safety Tray drain outlet 4 3 Minimum Serv...

Page 10: ...never be used as their output may be incompatible with or prone to damage the units electronic components Capacity code set The capacity of the indoor unit has been set on the indoor PCB before leaving the factory according to the below table Fig 8 Indoor PCB Toggle Switch Code Capacity Model 8 DONSC10Z7 9 DONSC13Z7 ENC1 Note The capacity has been set before leaving the factory Only fully qualifie...

Page 11: ... should be at a low level 4 6 Brivis Heater Thermistor position if applicable Mount heater thermistor in the discharge outlet pop of the cooling coil Drill a 3 4 20mm diameter hole through the top of the evaporator coil s outlet pop Carefully insert the thermistor assembly probe end first into this hole and secure using the two screws provided Ensure that the thermistor plug is facing upwards and ...

Page 12: ...12 4 8 General Arrangement Drawings Fig 9 Indoor Unit Dimensions Model DINXU15Z7 Fig 10 Indoor Unit Dimensions Models DINXU10Z7 DINXU13Z7 ...

Page 13: ...nnection i e isolating switch and circuit breaker shall be incorporated according to wiring rules Wiring sizing is the responsibility of the installer as it depends on the conditions and regulations applicable to each installation site Refer to the electrical drawings and specifications for electrical data The electrical installation requirements are generally as follows The outdoor unit shall be ...

Page 14: ...14 5 4 Wiring Diagrams Fig 11 Typical Indoor Unit Wiring Diagram DINXU SERIES Shielded cable Refer to Fig 13 Or to the Classic thermostat shielded ...

Page 15: ... can be configured for zoning and or Add On Refrigerative Air Conditioning For more information regarding connection to a StarPro unit please refer to the associated heater installer s manual Your zoning requirements may require a Brivis Network 516 module Part No B023178 please refer to the associated heater installer s manual Note For ICE connection to a Brivis SP4 SP5 or SP6 StarPro heater a Br...

Page 16: ...l Support for information on superseded Brivis Heaters Fig 14 SHEILDED COMMUNICATION CABLE BETWEEN INDOOR AND OUTDOOR UNITS Y G R Electronic Thermostat W HCCA621 Fan Speed G W R EARTH Rc Electronic Control Module Red LED C Y 12AC Fuse 2A INDOOR UNIT ELECTRIC BOX A1 A2 Indoor Unit Electric Box 3 Core Shielded Communication cable ...

Page 17: ...15 a Outdoor Unit DONSC10Z7 Fig 15 b Outdoor Unit DONSC15Z7 DONSC13Z7 Table 2 Brivis Inverter Outdoor Unit Dimensions Unit mm MODEL A B C D E F H DONSC15Z7 938 633 5 404 448 370 392 1369 DONSC13Z7 938 633 5 404 448 370 392 1369 DONSC10Z7 990 624 366 396 340 345 965 ...

Page 18: ... starting installation For flare connections please refer to section 6 2 CAUTION Use new clean and sealed refrigeration grade pipe suitable for R410a Keep pipe ends sealed both before and during installation to avoid entry of moisture Suspend pipes with hangers or straps and seal openings around pipe penetrations with flexible material Consider pipe expansion and leave space between pipes and adja...

Page 19: ...ad insulation and cause easy aging of the material Pipes should be run as directly as possible between indoor and outdoor units If the indoor coil is located above the condensing unit the suction line shall have a loop at the evaporator outlet to prevent refrigerant drainage into the compressor during off cycle see Fig 17 If the evaporator is located below the condensing unit then the suction rise...

Page 20: ...ssure again released evacuate to a vacuum pressure of 100 microns minimum Disconnect the vacuum pump whilst retaining the system vacuum Open the liquid line valve fully first and then the suction line valve Flare connection Cut the pipe with pipe cutter Insert the flare nut into the pipe and flare the end Refer to the following table for the dimension of flare nut spaces Table 3 Flare Dimensions a...

Page 21: ...ghten the cap securely and refer to the table for the tightening torque Using the vacuum pump Loosen and remove the service port nuts of stop valves A and B and connect the charging hose of the manifold valve to the service port of isolation valve A Ensure that the isolation valves A and B are both closed Connect the charging hose with the vacuum pump Open the Low side valve of the manifold comple...

Page 22: ...g the unit and using it to draw refrigerant liquid only through the compressor suction pipe Schrader valve located in the compressor compartment Refer to Section 6 2 Refrigerant containers should be opened slowly to avoid injury Always use protective gloves and protect your eyes when charging refrigerant Additional Refrigerant Charge For pipe lengths greater than 10m an additional 30g m of refrige...

Page 23: ...emperature LLT between the outdoor coil and indoor unit throttling device in cooling mode Calculate the sub cooling SC CT LLT Measure the outdoor ambient air temperature Measure the indoor return and supply air dry bulb temperatures both before and after the indoor coil Measure the indoor air quantity ensuring it falls within the Indoor Coil s limits Adjust the fan speed to suit the static pressur...

Page 24: ...erating instructions Ventilation Set the thermostat to the fan only mode The fan only will start and operate continuously Cooling On a call for cooling the compressor and outdoor fan s will start and cycle in response to the thermostat to maintain the desired room temperature The heater s fan will operate continuously or will cycle with compressor depending on the selected fan mode ...

Page 25: ... 464 Indoor Unit Temperature Dry Bulb C Wet Bulb C Dry Bulb C Wet Bulb C Dry Bulb C Wet Bulb C Air Temperature Entering Outdoor Unit C 21 15 27 19 32 23 TC kW 12 828 13 458 13 699 21 SC kW 9 310 9 765 11 479 TC kW 12 207 12 828 13 208 28 SC kW 9 234 9 699 11 337 TC kW 11 586 12 457 12 958 35 SC kW 9 111 9 547 11 252 TC kW 10 965 11 586 11 956 43 SC kW 9 073 9 348 10 996 TC kW 10 464 11 085 11 456 ...

Page 26: ...736 Minimum 430 550 620 Rated Airflow Dry Wet 95 118 96 120 88 110 Minimum Airflow Dry Wet 56 70 62 77 62 78 Dimension L x W x H mm 668 x 611 x 542 668 x 611 x 542 680 x 686 x 542 Packing L x W x H mm 750 x 660 x 550 750 x 660 x 550 760 x 740 x 550 Weight Net Gross kg 35 36 35 36 40 41 mm Ф350 Ф400 Ф450 mm Ф350 Ф350 Ф400 L h 2 2 2 9 3 4 mm 20 20 20 Refrigerant pipe connections Liquid Gas mm Ф9 5 Ф...

Page 27: ... IS LEVEL CHECK FANS FOR ALIGNMENT AND NOISE OPERATION CHARACTERISTICS Please record the following data after at least 20 minutes running time Suction Pressure kPa Suction Line Temperature o C Discharge Pressure kPa Liquid Line Temperature o C Superheat K Sub cooling K Compressor Amps L1 A Indoor coil Air On Return Temperature o C DB Indoor coil Air Off Supply Temperature o C DB Outdoor air Temper...

Page 28: ...be able to provide the services you request If you have already provided information but have changed your mind and do not want the information used you may make application for access or amendment for that information not to be used You have a right of access to and correction of the information concerning yourself in accordance with the relevant procedures under the Act Enquiries concerning this...

Page 29: ...ing and cooling modes The PROG Button This button is used to set the Networker s Auto Program settings The Variable Control Buttons These buttons numbered 1 5 have a function when there is text beside the actual button on the display screen Buttons 1 2 4 5 have additional features when used in conjunction with the function button The Rotary Dial This dial is used to alter various settings 1 4 Appl...

Page 30: ... 6 Coded Messages While the Networker is operating your system it is also monitoring and controlling every aspect of the system s performance If anything unusual occurs the Networker will display a message stating Air Conditioner Fault R01 Code for assistance call the number across the top of the screen There are two parts to the message the R01 number designates which appliance has the fault and ...

Page 31: ...IN PIN altered Repeat this process to change the other PINs if necessary Remembering that all PINs are set as 1111 by default Pushing the Mode button while you re at the user PIN 1 alteration screen will give access to set user PIN numbers 2 3 If an incorrect number is entered press the Auto button to clear all digits then re enter your user PIN number To exit this area at any time simply press th...

Page 32: ... default of 1111 is done by entering the Master PIN number 4919 Note The PROG button represents the number 9 in the PIN number So the key sequence is actually Button 4 PROG Button 1 PROG Push the Function button then the Key 2 button immediately after The screen will now display Enter Your PIN number to lock the system Press the M ode button once The screen will now display User PIN number reset E...

Page 33: ...where necessary Check for vibration and excessive noise Correct where necessary Inspect refrigerant tubing for oil accumulations If oil is detected leak test refrigerant tubing using an electronic leak detector or liquid soap solution Check refrigerant charge by measurement of superheat and sub cooling Where necessary adjust charge to achieve optimum performance Check the tightness of electrical c...

Page 34: ... _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Site Address if different to above _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ __ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _State _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ Country _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Post code _ ...

Page 35: ...re not limited to factory IT Server room telephone exchange processing area e g bakery kitchen warehouse swimming pool agricultural facilities such as a nursery and any Product which has been installed for whatever purpose as a retrofit component to an existing system 9 Purchaser means the end user of the Product the person named as owner in the Warranty certificate the holder of the Proof of Purc...

Page 36: ...onditions the Purchaser conducts regular and or preventative maintenance as may be specified by Brivis e g Operating Instructions and required by the level of usage and the usage environment including the use of correct and uncontaminated refrigerants and lubricants 3 Conditions of Warranty 3 1 The Purchaser may only obtain the benefit of the Warranty if the Purchaser 3 2 maintains and services th...

Page 37: ... property arising directly or indirectly from the use or inability to use the Product or any of its parts and servicing the Product are expressly excluded 6 Travel Transport Access Costs 6 1 The Purchaser must pay freight charges in transit insurance expenses and travelling costs for repairs replacements under this Warranty that are required to be performed 100km or more from the nearest Brivis br...

Page 38: ...uding restricting or modifying those rights Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not am...

Page 39: ...39 Notes ...

Page 40: ... 088 AU 24752 Brivis Climate Systems Pty Ltd 2013 All rights reserved No part of these documents may be used in any way or form without prior written consent from Brivis Climate Systems Pty Ltd Specifications subject to change without notice Brivis Climate Systems Pty Ltd 2013 ...

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