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B-13

Printer Applicator System PAM 3600

Service Manual PAM 3600

Appendix B: Circuit Diagrams

PCB Valve Connection

PCB Ribbon Sensor

Summary of Contents for PAM 3600

Page 1: ...Printer Applicator System PAM 3600 Service Manual Edition 1 07...

Page 2: ...ent knowledge and are subject to change without prior notice W H Brady Lindestraat 21 Industriepark C3 9240 Zele Belgium Phone 32 52 457 811 e mail support brady be Identification Solutions Division 6...

Page 3: ...2 3 2 Cleaning the Printhead 22 3 3 Cleaning the Print Roller and the Transport System 23 3 4 Cleaning the Brake 24 3 5 Cleaning the Pad 25 4 Replacing Assembly Units 26 4 1 Recommended Tools 26 Stand...

Page 4: ...g the Labeling Position Sensor 66 Adjusting the Sensor 1 Main Cylinder 67 Adjusting the Sensors 2 Main Cylinder PAM 3602 only 68 6 Problem Solution 69 6 1 Errors During Printing 69 6 2 Failure of Devi...

Page 5: ...ot be solved with the help of this manual please contact the Technical Service Department To adress see page 2 1 2 Important Information Important information contained in this manual is marked as fol...

Page 6: ...he ends of scarves ties and shawls into your clothing and attach them with a non conducting clip Do not wear jewelry glasses with metal frame or clothing with metal fasteners WARNING Mortal danger by...

Page 7: ...work being done Work only with one hand on devices that are switched on Keep the other hand behind your back or in your pocket until you have finished NOTICE A shock occurs only with a closed circuit...

Page 8: ...mpressed air connector 11 Silencers 12 Frame 13 Sensor connector for the applicator 14 Compressed air connectors for the applicator 15 Printhead 16 Print roller 17 Peel off table 18 Guide roller 19 Sl...

Page 9: ...on Applicators PAM 3602 PAM 3603 Figure 1b Overview applicators 1 Energy chains 2 Sensor 1 main cylinder 3 Main cylinder 4 Sensor 2 main cylinder PAM 3602 only 5 Slide valve 6 Lift cylinder PAM 3603 o...

Page 10: ...pplicator System PAM 3600 Service Manual PAM 3600 1 Introduction Options Figure 1c Overview options 1 Warning light 2 Warning sensor ribbon end 3 Warning sensor label end 4 Antistatic burst 5 Blow tub...

Page 11: ...the configuration parameters stored in the printer for optional components interface boards are also accessible with the service key inserted even if they are not currently installed The information...

Page 12: ...inter status messages e g end of paper back to the printer as ASCII text The printer cannot interpret this data and produces a long series of protocol errors The protocol error display can be switched...

Page 13: ...ion and the status It will be printed with the heat level and the print speed set in the Setup menu NOTICE With the service key inserted the status print also contains parameter settings of optional c...

Page 14: ...14 Printer Applicator System PAM 3600 Service Manual PAM 3600 2 Expanded Functions for Servicing D C B A F E O O Figure 2b Status Print with Service Key inserted...

Page 15: ...contains the following information CPU Type and serial number of the CPU PCB revision number of the CPU PCB and FPGA TPH Resolution and number of hot points of the thermal printhead CARD Capacity manu...

Page 16: ...at which the label start was detected 6 Type of peripheral device connected 7 Information for the firmware developer 8 Stroke between start and end of the negative derivative 9 Width of the negative d...

Page 17: ...spense key 6 The Printhead profile will be printed with the heat level and print speed set in the Setup menu To cancel the print press the key The printout has a scale which marks the actual geometric...

Page 18: ...NOTICE As long as there was no write access on the IFFS the function Print directory is not shown The function Print directory can only be called with the service key inserted Start the printout of th...

Page 19: ...number of labels printed Transfer print length of material printed in transfer print Thermal direct length of material printed in direct thermal print The total counter contains the values for the tot...

Page 20: ...aulty alignment and a device malfunction 7 OK appears in the display when the adjustment has been successful Press the key again The adjustment has been completed now The message Error appears in the...

Page 21: ...loss Do not press the ejection key for the CF card while the green LED is lit 5 OK appears in the display when the loading process has finished Press the key again An error message appears in the disp...

Page 22: ...rs or solvents 3 2 Cleaning the Printhead After extensive printer operation or if poor quality paper or ribbon has been used foreign particles may collect on the printhead They cause characters or bar...

Page 23: ...ffected WARNING Mortal danger by electric shock Disconnect power supply Switch off compressed air 1 2 3 2 2 Figure 3b Cleaning the transport rollers and the print roller 1 Knurled knob 2 Roller 3 Prin...

Page 24: ...ted WARNING Mortal danger by electric shock Disconnect power supply Switch off compressed air 1 2 3 Figure 3c Cleaning the brake 1 Brake 2 Screw 3 Brake plate Remove label stock and transfer ribbon fr...

Page 25: ...e bleed position is reached So it is possible to move the pad manually Slide the pad 2 to a position where the underside of the pad is easily accessible Clean the underside of the pad Remove particles...

Page 26: ...angular allen key 2 angular allen key 2 2 angular allen key 3 angular allen key 4 angular allen key 5 angular norm allen key 2 5 with hilt precision allen key size 0 Philipps screw driver size 1 Phil...

Page 27: ...with the head plate 3 and both cables carefully sideward until the plug connectors 2 are accessible Pull out the plug connectors 2 carefully Connect the plugs 2 to the new printhead with head plate Ma...

Page 28: ...t power supply Switch off compressed air 1 2 3 4 Figure 4b Replacing the print roller or the feed roller 1 Head plate 2 5 screws 3 Feed roller 4 Print roller Remove label stock and transfer ribbon fro...

Page 29: ...2 3 Figure 4c Replacing the transport locking roller 1 Transport locking roller 2 E ring 3 Knurled knob Remove label stock and transfer ribbon from the printer Remove the two E rings 2 from the axle...

Page 30: ...rews 4 Main motor 5 Belt 6 Pulley 7 Snap ring Remove label stock and transfer ribbon from the printer Unlock the transport locking roller by pressing down the knurled knob 10 Remove the cover at the r...

Page 31: ...CE Pay attention on the spring on the other side of the transport locking roller 8 do not hang out it by moving the roller or the knurled knob 9 Loosen and remove the four screws 12 on the bearing pla...

Page 32: ...nsfer ribbon from the printer Remove the cover at the rear side Pull out the cable 1 from the label edge sensor 2 Remove the screw 4 Remove the label edge sensor 2 by pushing it through the mounting p...

Page 33: ...laced The winding torque of the clutch always has to be readjusted after replacing a clutch or if it has been disassembled at any intermediate time WARNING Mortal danger by electric shock Disconnect p...

Page 34: ...clockwise to reach the two set screws 7 Loosen the two set screws 7 Remove the slip clutch 4 from the axle of the ribbon take up hub Slide the new clutch onto the axle When pressing the clutch against...

Page 35: ...d between the spring legs 6 and that the clutch has the right position to the flat 5 on the hub Remount the washer 2 and the snap ring 1 Replacing the Slip Clutch on the Internal Rewinder 5 3 3 4 4 5...

Page 36: ...L 1 2 3 4 5 6 Figure 4l Replacing the main drive motor 1 CPU PCB 2 Plug 3 Gear 4 Belt 5 4 screws 6 Main drive motor Remove the cover at the rear side Loosen the belt 4 by taking off it from the gear 3...

Page 37: ...B 3 Remove the 4 screws 1 fixing the PCB Remove the CPU PCB 3 To provide reliable functioning of the printer a good thermal contact between the stepper motor driver 2 on the CPU PCB 3 and the cooling...

Page 38: ...n sensor 11 Applicator control PCB 12 Applicator control PCB alternative 13 Sensor transport locking roller 14 Motor Mounting the CPU PCB 12 Attach the PCB and secure it with four screws M4x10 1 13 In...

Page 39: ...s levels 42 V within one minute Be aware of these hazards 3 4 1 6 2 5 Figure 4o Replacing the power unit 1 Fixing screw for the cover plate 2 Power input module connector 3 Cover plate 4 Fixing screw...

Page 40: ...Fixing screw 2 Controller with firmware 3 Applicator control PCB 4 PLCC extractor Replacing the PCB Remove the cover Dismount the CPU PCB as described in section 4 9 Pull out all plugs from the applic...

Page 41: ...1 LED7 EUEB LED6 RST LED5 ESP LED4 LED3 START LED9 VWE LED10 VWT LED11 TIV LED12 TIH DKO LED14 DKU LED1 LED2 CON3 CON5 CON6 CON4 CON8 CON7 CON2 CON1 OC4 OC3 OC5 OC7 OC6 OC8 OC1 OC2 OC9 OC10 IC8 IC5 IC...

Page 42: ...the concerning sensor 12 and remove the sensor Pull out the cable with the sensor Therefore loosen not remove the two screws 10 on the base plate 11 below the peel off table Now it is possible to mov...

Page 43: ...osen the five screws 14 and remove the head plate 13 Move the whole mounting forward View A A 15 15 16 17 18 Figure 4t Replacing the sensor transport locking roller 15 Screw 16 Bracket 17 Screw 18 Sen...

Page 44: ...crew on the concerning sensor 19 Remove the cable from the cable holder fig 4q 2 Remove the plug fig 4q 5 from the applicator control PCB fig 4q 3 loosen the screws of the concerning cable and remove...

Page 45: ...r ribbon from the printer Remove the cover Remove the flange and the adapter from the media supply hub Remove the three screws 21 and the plate 22 from the media supply hub Remove the two screws of th...

Page 46: ...ing the sensors of the applicator module 2 Plug 3 Screw 2 Pull out the plug 2 3 Remove the cover of the plug by loosen the screw 3 4 Remove the concerning cable from the connector by loosen the respec...

Page 47: ...ins is to be changed proceed as follows 2 3 1 Figure 4y Disassembling the energy chains 1 2 screws 2 Holder 3 First track link Loosen the two screws 1 of one of the holders 2 and take the chains from...

Page 48: ...e 1 and the front edge of the bearing plate 3 A distance A on 52 0 2 mm is recommended If an adjusting is necessary carry out the following steps Loosen the nut on the threaded pin 2 Align the table t...

Page 49: ...itch off compressed air 1 2 3 4 5 Figure 5b Adjusting the printhead 1 Screw 2 Printhead mounting screw 3 Nut 4 Screw 5 Screw Adjusting the printhead horizontally parallel to the print roller Leave the...

Page 50: ...air 1 2 1 4 1 3 3 5 Figure 5c Adjusting the guide plate 1 Guide wheel 2 Guide plate 3 Guide wheel 4 Bushing 5 Nut Remove the cover Check the clearance of the guide plate 2 by moving the four guide wh...

Page 51: ...the integrated key 1 on the concerning valve Check the LEDs 2 3 LED TIV 2 must shine if the front position of the table is adjusted LED TIH 3 must shine if the back position of the table is adjusted D...

Page 52: ...pressing the integrated key 1 on the concerning valve Check the LEDs 2 3 4 5 Figure 5g Setting the printhead position 4 Left sensor upper position 5 Right sensor lower position 4 Loosen the screw on...

Page 53: ...the distance l between the working line of the traction and the rotary axis So the physical relation between torque and traction is as follows M F x l M torque F traction l distance Measuring the Tra...

Page 54: ...transfer ribbon from the printer Attach the test collar 2 to the appropriate hub 3 or 4 Clamp the test collar 2 with the spreading mechanism turn the knurled nut in counterclockwise direction Wind th...

Page 55: ...the torque at the internal rewinder remove the CPU PCB see section 4 9 Ribbon supply hub and internal rewinder Adjust the winding torque by pressing in the knurled nut 5 of the corresponding clutch 3...

Page 56: ...em can cause several errors as follows The swing arm hits the upper limitation it is forming a loop of media and the media runs sideward so it can cause damages of the media The swing arm hits the low...

Page 57: ...AIR BRAKE TABLE SUPPORT AIR PRINT HEAD ROTATE CYL 2 3 1 Figure 5m Setting the speed of the peel off table movement 1 Valve for forward movement 2 Valve for backward movement 3 Valve key table Remove...

Page 58: ...peed of the printhead movement 1 Valve for upward movement 2 Valve for downward movement 3 Valve key printhead Remove the cover Turn one of the valves 1 2 to regulate the speed Turning clockwise will...

Page 59: ...om the dispense edge 3 Valve for movement to the dispense edge 4 Pad PAM 3603 5 Dispense edge 6 Pad PAM 3602 Remove the cover Turn one of the valves 2 3 to regulate the speed Turning clockwise will cl...

Page 60: ...er 2 Top valve main cylinder 3 Valve key main cylinder upward 4 Valve key main cylinder downward Remove the cover Turn the screw in the bottom valve 1 to set the speed of the downward movement Turn th...

Page 61: ...thead valve and push it into the push in T fitting 5 of the manometer 6 Push the tube 4 of the manometer 6 into the regulator of the printhead valve Switch on the printer switch on the compressed air...

Page 62: ...anometer Switch off the printer switch off the compressed air Remove the cover Pull the tube 2 out of the valve of the brake and push it into the push in T fitting 4 of the manometer 5 Push the tube 3...

Page 63: ...t is dependent from the size and the format of the label BLOW AIR VACUUM LIFT CYL BRAKE TABLE SUPPORT AIR PRINT HEAD ROTATE CYL 1 2 Figure 5s Setting the strength of the supporting air 1 Screw 2 Valve...

Page 64: ...Tube 3 Valve key table 4 Manometer 5 T fitting 6 Tube Switch off the printer switch off the compressed air Remove the cover Pull the tube 2 out of the valve of the table and push it into the push in...

Page 65: ...PAM 3603 Sensor 3 recognizes if the lift cylinder is in the position away from the peel off edge 1 2 3 Figure 5u Adjusting the sensor turn lift cylinder 1 Sensor turn cylinder PAM 3602 for 90 positio...

Page 66: ...abel lower end position the integrated LED is switched on The labeling pressure for stamping the label onto the product can be altered by moving the labeling position sensor 1 2 Figure 5v Adjusting th...

Page 67: ...d air Check the integrated LED The LED is switched on if the sensor 1 is adjusted correctly in the upper end position If the sensor 1 is not adjusted correctly loosen the screw 2 of the holder 3 slide...

Page 68: ...o swing the pad without collision with the putting up area or any other components Adjust the upper sensor 2 by loosen the screw 1 and sliding the holder 3 into the required position so that the senso...

Page 69: ...pring for swing arm is misad justed re adjust the release spring Swing arm in upper end position since label roll is not locked at the media unwind er Lock the label roll using the adapters 1 2 3 4 5...

Page 70: ...wn in the display Loss of compressed air check all connections Labeling position sensor not adjusted adjust it Labeling position sensor defective replace it Applicator control PCB defective replace it...

Page 71: ...CB 1 Control Panel Replace LCD module Replace PCB 1 Control Panel 1 2 3 No navigator pad function display okay Check cable connection between PCB 1 Control Panel PCB Control Panel Replace PCB Control...

Page 72: ...Motor voltage too low Check voltage at measuring point see page C 2 if voltage is too low replace power unit if voltage is okay replace CPU PCB Voltage error 24V 24 V too low check voltage at measuri...

Page 73: ...A 1 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix A Block Diagram Appendix A Block Diagram...

Page 74: ...A 2 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix A Block Diagram...

Page 75: ...B 1 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams Appendix B Circuit Diagrams PCB CPU CPU Clock Timer Clock BDM...

Page 76: ...B 2 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB CPU Centronics Interface Slot RS 232...

Page 77: ...B 3 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB CPU dRAM Flash...

Page 78: ...B 4 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB CPU Printhead Connection...

Page 79: ...B 5 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB CPU FPGA History RAM...

Page 80: ...B 6 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB CPU Power Supply Motor Driver...

Page 81: ...B 7 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB CPU Sensors AD Converter...

Page 82: ...B 8 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB CPU USB Host...

Page 83: ...B 9 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB 1 Control Panel...

Page 84: ...B 10 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB Control Panel...

Page 85: ...B 11 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB Applicator Control Controller...

Page 86: ...B 12 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB Applicator Control Inputs Outputs...

Page 87: ...B 13 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams PCB Valve Connection PCB Ribbon Sensor...

Page 88: ...B 14 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix B Circuit Diagrams...

Page 89: ...C 1 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix C Layout Diagrams Appendix C Layout Diagrams PCB CPU Components side...

Page 90: ...or System PAM 3600 Service Manual PAM 3600 Appendix C Layout Diagrams PCB CPU Soldering side Important Measuring Points 1 GND 2 3 3 V 3 5 V 4 V MOT 5 24 V 6 1 8 V 7 2 5 V 8 24 V ext Peripherals 9 V BA...

Page 91: ...C 3 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix C Layout Diagrams PCB 1 Control Panel Components side PCB 1 Control Panel Soldering side PCB Control Panel...

Page 92: ...C 4 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix C Layout Diagrams PCB Applicator Control Components side PCB Applicator control Soldering side...

Page 93: ...C 5 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix C Layout Diagrams PCB Valve Connection PCB Ribbon Sensor Components side PCB Ribbon Sensor Soldering side...

Page 94: ...C 6 Printer Applicator System PAM 3600 Service Manual PAM 3600 Appendix C Layout Diagrams...

Page 95: ...EXHAUST GAS SUPPLY 82 5 84 1 MANIFOLD ASSY APPLICATO R VIDE 0 90 Support air Printhead PRINTER Brake Table Main cylinder Pad Turn cylinder Table 2 4 3 5 1 14 12 12 Brake 2 4 3 5 1 14 12 Printhead 2 4...

Page 96: ...APPLICATO R VIDE Support air Printhead PRINTER Brake Table Main cylinder Pad Lift cylinder Table 2 4 3 5 1 14 12 12 Brake 2 4 3 5 1 14 12 Printhead 2 4 3 5 1 14 Support air 2 4 12 3 5 1 14 Main cyl 2...

Page 97: ...l rewinder 8 Internal rewinder measuring the traction 53 Internal rewinder slip clutch 35 L Label edge sensor adjusting 20 Label edge sensor replacing 32 Labeling position sensor adjusting 66 Label pr...

Page 98: ...ensors printhead adjusting 52 Sensors printhead cylinder 44 Sensor transport locking roller 43 Sensor turn cylinder adjusting 65 Serial number CPU PCB 15 Service counter 19 Service counter clearing 19...

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