Bosch Rexroth VT-HNC100 3X Series Operating Instructions Manual Download Page 1

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Operating Instructions

RE 30139-B/12.14

Replaces: 10.11

English

Digital axis control

Type VT-HNC100...3X

Summary of Contents for Rexroth VT-HNC100 3X Series

Page 1: ...Operating Instructions RE 30139 B 12 14 Replaces 10 11 English Digital axis control Type VT HNC100 3X ...

Page 2: ... making own evaluations and tests Our products are subject to a natural process of wear and aging This document as well as the data specifications and other information set forth in it are the exclusive property of Bosch Rexroth AG It may not be reproduced or given to third parties without our consent The cover shows a sample configuration The product supplied may therefore differ from the photo s...

Page 3: ...Installation conditions 20 6 2 Recommended accessories 21 6 3 VT HNC100 3X assembly 21 6 4 VT HNC100 3X mechanical assembly 23 7 Commissioning 37 7 1 First commissioning 37 7 2 Commissioning software WIN PED 6 and WIN PED 7 37 7 3 Installation requirements 38 8 Operation 41 8 1 Software description 41 9 Maintenance and repair 42 9 1 Cleaning and care 42 9 2 Maintenance 42 9 3 Repair 42 10 Disassem...

Page 4: ...should read this documentation thoroughly and in particular the chapter Safety instructions before working with the product 1 2 Additional documentation Documentations marked with the book symbol must be available for you before handling the product and must be complied with Table 1 Title Document number Document type Digital axis control VT HNC100 3X RE 30139 Technical data sheet Available on the...

Page 5: ...he degree of hazard Type of risk Specifies the type or source of the hazard Consequences Describes the consequences of non compliance Precautions Specifies how the hazard can be prevented Table 2 Risk classes according to ANSI Z535 6 2006 Warning sign signal word Meaning DANGER Indicates a dangerous situation which may cause death or severe personal injuries if not avoided WARNING Indicates a dang...

Page 6: ... 1 3 4 Abbreviations The following abbreviations are used in this documentation Table 5 Abbreviations Abbreviation Meaning CAN Controller AREA Network CPU Central Processing Unit I O Input Output EMC Electromagnetic Compatibility FU Frequency converter HMI Human Machine Interface HNC Hydraulic Numerical Control L Active Link NS Network Status OK HNC ready for operation PC Personal Computer RE Rexr...

Page 7: ... commissioned only if it is integrated in the machine system for which it is designed Observe the operating conditions and performance limits specified in the technical data The VT HNC100 3X is used for the open loop and closed loop control of position pressure velocity differential pressure and optional synchronous operation of maximal four electro hydraulic axes When using the unit you moreover ...

Page 8: ...upport nc system boschrexroth de 2 4 General safety instructions Observe the applied provisions for the prevention of accidents and for environmental protection Observe the safety regulations and provisions of the country where the product is implemented used Exclusively use Rexroth products in good technical order and condition Observe all notes on the product Persons who assemble operate disasse...

Page 9: ...t access the danger zone during active control monitoring or measures must be provided for personal safety which are superior to the system These measures must be provided according to the specific data of the system and on the basis of the risk and failure analysis of the system manufacturer user In this connection the safety requirements applied for the system must be taken into account The VT H...

Page 10: ...tents include VT HNC100 3X Mating connector for X1S Type Phoenix Mini Combicon 3 pole Mating connector for X2D Type Phoenix Micro Combicon 6 pole or Phoenix Mini Combicon 12 pole Mating connector X2A Type Phoenix Micro Combicon 8 pole or HD SUB 15 pole Mating connector X8M Type Phoenix Micro Combicon 8 pole or HD SUB 15 pole Accessories such as interface cables and cable sets are not included in t...

Page 11: ...e and climate resistance The VT HNC100 3X includes freely configurable controller variants Position pressure force and velocity controller Position dependent braking Alternating control position pressure Synchronization control up to 4 axes also in groups For parameterization and diagnosis the PC software WIN PED 6 or WIN PED 7 is used which is available as free download for each control type on t...

Page 12: ...special purpose machines presses and transfer systems The technology functions include Process programming Positioning Pressure force control Differential pressure control Synchronization Curves Cams JHJUBM JOQVUT PVUQVUT PS CVT TZTUFN 130 64 1 PQFO 130 5 35 UIFS FU 1 JHIFS MFWFM DPOUSPM 1 PS 1 BOE WJTVBMJ BUJPO 1 1 MPCBM CVT 16 BYFT 75 9 16 BYFT 75 9 16 BYFT 75 9 16 BYJT 75 9 PNQBDU BYJT 75 9 ...

Page 13: ...r code VT HNC100 Serial unit Version Compact for 1 axis C Version for 1 hydraulic axis 1 Version for 2 hydraulic axes 2 Version for 3 hydraulic axes 3 Version for 4 hydraulic axes 4 Component series 30 to 39 3X 30 to 39 unchanged technical data and pinout Option 000 without synchronization G02 Synchronization 2 axis version G03 Synchronization 3 axis version G04 Synchronization 4 axis version 00 N...

Page 14: ...X2D DIO digital Pin 8 Shield 7 OUT2 6 OUT1 5 IN4 4 IN3 3 IN2 2 IN1 1 DGND X2A AIO analog Pin 8 Shield 7 24 Vsens 6 Vout1 5 Vout2 4 Vin1 3 Cin2 2 Cin1 1 AGND X3C RS232 Pin 1 2 TxD 3 RxD 4 reserved 5 GND 6 reserved 7 reserved 8 reserved 9 X7P PROFIBUS DP Pin 1 reserved 2 reserved 3 RxD TxD P 4 CNTR P 5 DGND 6 VP 7 reserved 8 RxD TxD N 9 reserved X7C CANopen Pin 1 reserved 2 CAN_L 3 CAN_GND 4 reserve...

Page 15: ...N 9 reserved X7C CANopen Pin 1 reserved 2 CAN_L 3 CAN_GND 4 reserved 5 reserved 6 reserved 7 CAN_H 8 reserved 9 reserved Slot 1 X2D1 DIO Digital Pin 1 I O 1 2 I O 2 3 I O 3 4 I O 4 5 I O 5 6 I O 6 7 I O 7 8 I O 8 9 I O 9 10 I O 10 11 I O 11 12 DGND Slot 1 X2A1 AIO Analog Pin 1 Vin1 2 Vin1 3 Vin2 4 Vin2 5 Cin1 6 Cin1 7 Cin2 8 Cin2 9 reserved 10 AGND 11 Vout1 12 Vout2 13 Cout1 14 24 Vsens 15 reserve...

Page 16: ...served 9 reserved Slot 1 X2D1 Slot 2 X2D2 DIO 1 Digital Pin 1 I O 1 2 I O 2 3 I O 3 4 I O 4 5 I O 5 6 I O 6 7 I O 7 8 I O 8 9 I O 9 10 I O 10 11 I O 11 12 DGND Slot 1 X2A1 Slot 2 X2A2 AIO Analog Pin 1 Vin1 2 Vin1 3 Vin2 4 Vin2 5 Cin1 6 Cin1 7 Cin2 8 Cin2 9 reserved 10 AGND 11 Vout1 12 Vout2 13 Cout1 14 24 Vsens 15 reserved Slot 1 X8M1 Slot 2 X8M2 Encoder Incremental SSI Pin 1 B Inc 2 CLK SSI 3 R I...

Page 17: ... TxD N 9 reserved X7C CANopen Pin 1 reserved 2 CAN_L 3 CAN_GND 4 reserved 5 reserved 6 reserved 7 CAN_H 8 reserved 9 reserved Slot 1 X2D1 Slot 2 X2D2 Slot 3 X2D3 DIO 1 Digital Pin 1 I O 1 2 I O 2 3 I O 3 4 I O 4 5 I O 5 6 I O 6 7 I O 7 8 I O 8 9 I O 9 10 I O 10 11 I O 11 12 DGND Slot 1 X2A1 Slot 2 X2A2 Slot 3 X2A3 AIO Analog Pin 1 Vin1 2 Vin1 3 Vin2 4 Vin2 5 Cin1 6 Cin1 7 Cin2 8 Cin2 9 reserved 10...

Page 18: ...erved X7C CANopen Pin 1 reserved 2 CAN_L 3 CAN_GND 4 reserved 5 reserved 6 reserved 7 CAN_H 8 reserved 9 reserved Slot 1 X2D1 Slot 2 X2D2 Slot 3 X2D3 Slot 4 X2D4 DIO 1 Digital Pin 1 I O 1 2 I O 2 3 I O 3 4 I O 4 5 I O 5 6 I O 6 7 I O 7 8 I O 8 9 I O 9 10 I O 10 11 I O 11 12 DGND Slot 1 X2A1 Slot 2 X2A2 Slot 3 X2A3 Slot 4 X2A4 AIO Analog Pin 1 Vin1 2 Vin1 3 Vin2 4 Vin2 5 Cin1 6 Cin1 7 Cin2 8 Cin2 9...

Page 19: ...afety notes and comply with the ambient conditions for storage and transport which are detailed in the technical data of data sheet 30139 5 1 VT HNC100 3X storage Proceed as follows in order to prepare the VT HNC100 3X for storage and further use f f Only use the geniune packaging for storage f f Comply with the admissible storage temperature range of 20 C to 70 C f f Protect the VT HNC100 3X from...

Page 20: ...r voltage f f Switch off power supply to the relevant system component before assembling the unit or when connecting and disconnecting plug in connectors 6 1 Installation conditions f f For installing the product always observe the ambient conditions specified in the data sheet RE 30139 NOTE The environment must be free from electrically conductive contamination acids bases corrosive agents salts ...

Page 21: ...ey cannot be damaged and no one can trip over them f f By snapping the housing of the VT HNC100 3X on a conductive assembly rail the earth connection to the control cabinet rear wall is established This constitutes the HF earthing of the VT HNC100 3X f f No silicone containing sealing adhesive or insulating agents must be used f f Ensure a maintenance friendly installation i e simple access to the...

Page 22: ...nes as continuously as possible If intermediate terminals are required please use terminal block with shield strip and assembled VT HNC100 3X cable max length 2m Exception VT HNC100 C 3X Compact Here intermediate clamping using a corresponding terminal block shield strip is necessary for EMC compliance Load lines of two individual wires e g voltage supply are to be passed in a parallel or drilled ...

Page 23: ...llow for a safe seat on the top hat rail and the connection of the housing with the control cabinet s earthing system Connect Press down Engage Fig 3 VT HNC100 3X assembly on the top hat rail Contact points Top hat rail 35 mm TH 35 7 5 or TH 35 15 according to EN 60715 Fig 4 Contact points of the VT HNC100 3X for assembly on top hat rail By snapping the housing of the VT HNC100 3X on a conductive ...

Page 24: ...pulled extensively to the potential of the control cabinet rear wall i e the earth The low impedance connection of the conductibly coated DIN rail to the control cabinet rear wall is important 2 VT HNC100 3X shield system The cable shields are connected with the VT HNC100 housing via the HD SUB connector The connection with the control cabinet rear wall is established via the housing and the DIN r...

Page 25: ... R901189300 Fig 7 Wiring diagram for analog or digital interface 1 HD sub connector high density 15 pole with solder bucket 2 D SUB housing 9 pole metal UNC Mat no R900016918 3 Shrinkable tubing 30 mm 4 Cable Unitronic LiYCY 8 x 2 x 0 14 mm2 approx 2 2 m 5 Shrinkable tubing 40 mm 6 Wire end ferrules NOTE Type and manufacturer of item 2 are binding housing dimensions 1 2 3 4 5 6 Provide litz wire w...

Page 26: ...of the control cabinet rear Slot X2A1 AIO analog Slot 1 X8M1 Encoder Incremental SSI Pin 1 Vin 1 Pin 1 B Pin 2 Vin 1 Pin 2 CLK Pin 3 Vin 2 Pin 3 R Pin 4 Vin 2 Pin 4 R Pin 5 Cin 1 Pin 5 A Pin 6 Cin 1 Pin 6 A Pin 7 Cin 2 Pin 7 CLK Pin 8 Cin 2 Pin 8 B Pin 9 reserved Pin 9 Data Pin 10 AGND Pin 10 EGND Pin 11 Vout 1 Pin 11 Data Pin 12 Vout 2 Pin 12 5 Venc Pin 13 Cout 1 Pin 13 10 Vref Pin 14 24 Vsens Pi...

Page 27: ...See illustration below Fig 9 Micro Combicon connector and open cable end Wiring diagram for analog X2A or digital interface X8M VT17220 1X HNC100 3X material number R901189302 Fig 10 Wiring diagram for analog or digital interface 1 8 pole Micro Combicon connector FK MC 0 5 ST 2 5 2 Shrinkable tubing 30 mm 3 Unitronic LiYCY cable 4 x 2 x 0 25 mm2 approx 2 2 m long 4 Shrinkable tubing 40 mm 5 Wire e...

Page 28: ...ot X8M Encoder Slot X2A AIO Analog Pin 8 Shield Pin 8 Shield Pin 7 24 Venc Pin 7 24 Vsens Pin 6 5 V Pin 6 Vout 1 Pin 5 Clk Pin 5 Vout 2 Pin 4 Clk Pin 4 Vin 1 Pin 3 Data Pin 3 CIN2 Pin 2 Data Pin 2 CIN1 Pin 1 EGND Pin 1 AGND 1 2 3 4 5 6 7 8 Black Red Brown Grey Pink Yellow Green Blue White ...

Page 29: ... Bosch Rexroth AG 29 48 Assembly 6 4 2 Wiring instructions for pressure transducers The figure shows a wiring example Screening is not taken into account See chapter 6 4 1 VT HNC100 3X wiring Fig 11 Wiring for pressure transducers ...

Page 30: ...30 48 Bosch Rexroth AG VT HNC100 3X RE 30139 B 12 14 Assembly Fig 12 Wiring for pressure transducers ...

Page 31: ...RE 30139 B 12 14 VT HNC100 X Bosch Rexroth AG 31 48 Assembly Fig 13 Forwarding a pressure transducer signal not for Compact version ...

Page 32: ... PROFIBUS and optionally with TCP IP the following additional LEDs are used NS Network status LED off no IP address LED green flashing configuration LED green connection established LED red flashing connection interrupted LED red double IP address MS HACD status LED green flashing configuration LED green HACD OK LED red flashing error L Link On Active Off No connection to the communication partner...

Page 33: ...RE 30139 B 12 14 VT HNC100 X Bosch Rexroth AG 33 48 Assembly Fig 15 VT HNC100 address with CANopen Fig 16 Baud rate for CANopen ...

Page 34: ...oth AG VT HNC100 3X RE 30139 B 12 14 Assembly 6 4 5 PROFIBUS DP The PROFIBUS DP interface as well as the operation of the VT HNC100 3X via CANopen is described in detail in the online help Fig 17 RROFIBUS DP interface ...

Page 35: ...RE 30139 B 12 14 VT HNC100 X Bosch Rexroth AG 35 48 Assembly Fig 18 Address setting for PROFIBUS DP ...

Page 36: ...n switch position 0 boot mode all data can be transferred 6 4 7 PROFINET RT EtherNet IP Here the IP address is assigned with WIN PED 7 The address switch at the front side is without any meaning Further information is available in the online help of WIN PED 7 6 4 8 PROFIBUS DP with TCP IP Here the IP address is assigned with WIN PED 7 The address switch at the front side is without any meaning Fur...

Page 37: ...s please contact eMail support nc system boschrexroth de 3 3 4 33 B 3FYSPUI BEF JO FSNBOZ 8 75 Series The basis for the functionality of the VT HNC100 3X is the preparation of the application with software WIN PED 6 or WIN PED 7 For operation the VT HNC100 3X must be connected with the PC ready for operation and the PC must be online It is also possible to start the acceptance of existing project ...

Page 38: ...or the online setting of the parameter values Various options for the display of the process parameters for digital inputs outputs and flags Recording and graphic illustrations of up to 16 process parameters with a great choice of trigger options Dialog for the graphic definition of special functions determination of the function through a traverse Bus manager for the configuration of data exchang...

Page 39: ...e VT HNCs TCP IP is optionally available as alternative for the serial interface Please observe the notes in the order code Make the VT HNC100 3X ready for operation f f Carefully check the wiring f f Apply operating voltage to the VT HNC100 3X Please observe the instructions for the installation program when installing WIN PED f f After having installed the program you can start it by clicking on...

Page 40: ... for operation and you can start the actual project planning programming and diagnosis of the control system The First steps which are available as download under www boschrexroth com hnc100 will support you when learning how to use the software WIN PED Fig 21 Download page for WIN PED and First steps Fig 22 First steps overview in WIN PED 6 The First steps will guide you through the whole install...

Page 41: ...are f f After having completed project planning and programming the VT HNC100 3X must be initialized with this project Then the VT HNC100 3X is ready for operation 8 Operation During normal operation the user does not need to intervene In case of mains failure during operation the VT HNC100 3X can be switched on again without any further measures and is ready for operation 8 1 Software description...

Page 42: ...amaged or defective lines exchanged immediately f f Clean housing parts with a dry and dust free cloth 9 2 Maintenance The maintenance of the VT HNC100 3X is limited to the cleaning of the surface in order to avoid that dirt and humidity will enter the housing Regularly check the VT HNC100 3X for dirt and correct connections taking into account the ambient conditions 9 3 Repair The VT HNC100 3X ca...

Page 43: ... Proceed as follows to disassemble the VT HNC100 3X f f Pull off the connection lines and plugs f f Release the VT HNC100 3X from the top hat rail Press down Apply pressure and tilt out top down Fig 23 VT HNC100 3X disassembly from the top hat rail 10 3 Preparing the components for storage further use Proceed as follows in order to prepare the VT HNC100 3X for storage and further use f f Only use ...

Page 44: ...ress Bosch Rexroth AG Service Industriehydraulik Industrial hydraulics Bürgermeister Dr Nebel Straße 8 97816 Lohr am Main Germany 11 3 Packagings Upon request reusable systems can be used for regular deliveries The materials for one way packagings are mostly cardboard wood and styrofoam These can be disposed of without any problems Due to ecological reasons one way packagings should not be used fo...

Page 45: ...of how your product works in conjunction with the entire system Try to find out whether the product has worked properly in conjunction with the entire system before the error occurred first Try to determine any changes of the entire system in which the product is integrated Were there changes to the product s operating conditions or operating range Were there any changes or repair works on the ent...

Page 46: ...API supported DHCP support Minimum cycle time 2 ms Max size of the cyclic I O data 992 byte max 496 496 byte per direction Transmission rate 100 Mbit s full duplex Interface Integrated cut through switch 3 port switch 2 x external 1 x internal Pass through delay min 0 9 us max 1 4 us Specification Conformity with the relevant IE standard Diagnosis LED 2 x port status LEDs Link Activity 1 x module ...

Page 47: ... AG Service Industriehydraulik Industrial hydraulics Bgm Dr Nebel Str 8 97816 Lohr am Main Germany http www boschrexroth com service eMail service boschrexroth de 15 1 2 Contact person for support Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr am Main Germany Phone 49 93 52 18 11 32 Fax 49 93 52 18 33 63 eMail support nc system boschrexroth de ...

Page 48: ...th AG Hydraulics Zum Eisengießer 1 97816 Lohr am Main Germany Phone 49 9352 18 0 Fax 49 9352 18 23 58 info boschrexroth de www boschrexroth com Subject to change without notice Printed in Germany RE 30139 B 12 14 ...

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