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BOREY TECH T Series, Instructions Manual

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  BEI JING BOREY TECH CO., LTD      Website:www.en.boreytech.com                               

 

 

2.10Three-point correction 

2.11Set vision camera 

 

2.12Set vision brightness 

 

Ⅳ

Software 

 

1 Open software 

 

2 Software menu 

 

3 Position nozzle’s    coordinate 

 

4 Software set 

 

4.1vision range 

 

4.2image limit value 

 

4.3pixel ratio 

 

4.4image delay 

 

4.5communication 

 

4.6save parameters 

 

Ⅴ

 Program 

 

1 irregular board 

 

2 jointed board 

 

2.1program smallest board 

 

2.2Set first array’s amount 

 

2.3Set first array’s basic point 

 

2.4Set second array’s amount 

 

2.5Set second array’s basic point 

Summary of Contents for T Series

Page 1: ...EY TECH CO LTD Website www en boreytech com BOREY T Series of instructions This manual applies to the following models BOREY T15 F24 T2 BOREY T15 F30 T4 L4 T4C BOREY T15 F40 T4 BOREY T15 L600 L2 BOREY T15 L1200 L2 ...

Page 2: ...instruction 3 Operation menu ⅡFeeder install 1 Installation prepare 2 Install Ⅲ User 1 Power supply 2 Basic Parameters Set 2 1Set component s coordinate 2 2Set nozzle s height 2 3Set speed 2 4Set suction deply 2 5Set mounting height 2 6Set mounting speed 2 7Set mounting deply 2 8Copy feeder s parameters 2 9Set X and Y speed ...

Page 3: ...2 Software menu 3 Position nozzle s coordinate 4 Software set 4 1vision range 4 2image limit value 4 3pixel ratio 4 4image delay 4 5communication 4 6save parameters Ⅴ Program 1 irregular board 2 jointed board 2 1program smallest board 2 2Set first array s amount 2 3Set first array s basic point 2 4Set second array s amount 2 5Set second array s basic point ...

Page 4: ...g place One worker one machine has been suggested Operatorshould give tip that Leave dangerous position In the operation of this machine it is strictly prohibited two operations at the same time or there will be ijuries Before the repair and maintenance please cut off the power otherwise operating personnel were in zccident Prepare Air compressor is necessary for negative pressure generator and fe...

Page 5: ...ad assembly 2 Feeder automatic feeder 3 X axis motor 4 Y axis motor 5 P axis sliding table 6 Feeder fixed board 7 X axis wire drag chain 8 Y axis wire drag chain 1 Mounting assembly 1 2 Mounting assembly 2 3 Vacuum generator 1 4 Vacuum generator 2 5 Z axis drive crank arm 6 Z axis sensor 7 X axis sensor ...

Page 6: ...BEI JING BOREY TECH CO LTD Website www en boreytech com 1 Angle rotating machine 2 Synchronous transmission system 3 Nozzle lock copper bush 4 Nozzle ...

Page 7: ...ent in programming operation 10 Sending one component to corresponding feeder in the basic parameter settings Quickly position to current component coordinate in programming operation 11 Test and pick current shelf frame component in the basic parameter settings Valid change of component in programming operation 12 Save and confirm key 13 Cancel and confirm key 14 Y axis moves to 15 X or P axis sl...

Page 8: ...ovable platform 5 Current shelf frame number 6 Current parameter page and function specification Programming operating interface 1 Current component number 2 Saved component number 3 Whether current component is mounted effective for mounted invalid for not mounted Ⅱ Install Feeder Pneumatic feeders are installed on the machine please select suitable feeders such as 8mm 12mm 16mm etc Please prepar...

Page 9: ...e feeder handle loosen the small metal piece on the right hand after there is effective tilt Figure 1 Figure 1 2 Installing the tray Place the trays in tray warehouse behind the feeder Pull out about 10cm long strip to separate the epidermis and the strip as shown in Figure 1 into the transfer positions Part of the strip should be close to the gear the material skin needs to cross the upper slotti...

Page 10: ...boreytech com Figure 2 Figure 3 is after installing finished Figure 3 Notice when installing feeder if feeling its handle has no pressed or it is not correct position please don t install machine or that will result feeder fallin during running ...

Page 11: ...unning it is very dangerous Ⅲ Use 1 Turn on power supply Connect power and machine close air switch at the back of the machine release urgent stop button there are two URGENT stop buttons both are released red power light is on then rotate RUN button with clockwise 90 green RUN light will be on and the screen appears our LOGO at this point all setting is 0 position 2 Basic parameters set As the pi...

Page 12: ...hen press OK to save Set other coordinates separately See above picture 2 2Setting the height of feeder As the picture Press F2 to open the feeder cover move Corresponding nozzle on the top of componen z a keep pressing up and down key and hold when touching components the height is suction height then press OK to save Two nozzles should be set separately Notice Do not press angle motor of nozzles...

Page 13: ...ng please Ok to save Please set two nozzles separately See picture 2 4Set suction delay As the picture According to the mounting effect by using the rotation key of the nozzle to adjust the delay level 1 9 steady speed level is about 1 2 after adjustment press OK to save The two nozzles should be set separately 2 5Set mounting height of Nozzles ...

Page 14: ...t height for resistance and thin components generally when contact with sliding table for thick materials may be compensate for the height difference appropriately and then press OK to save The two nozzles should be set separately 2 6Nozzle mounting speed setting As the picture According to the mounting effect by using the rotation key of the nozzle to adjust the nozzle mounting speed level 1 9 St...

Page 15: ...l is about1 2 after adjustment press OK to save The two nozzles should be set separately 2 8 Shelf parameters copy Attention If all the materials of the shelf are the same you can use item to copy replication calibrated shelf to all shelves the suction height suction speed suction delay mounting height mounting speed and mounting delay of all shelves are consistent with the target shelf 2 9 X Y ax...

Page 16: ... please reduce the speed rate The difference between 8 and 9 level is not large but sharking less at 8 level 2 10 Three point calibration A coordinate disc shown as Figure 1 Suppose the uppermost point is reference point No 1 the middle point is reference point No 2 the lowermost point is reference point No 3 F2 to swith para component F3 to switch the reference point Setup steps ...

Page 17: ...nt saving the 1st reference point is completed In order to accurately set the three reference points the setting method of the other two reference points and reference Point 1 is the same The more accurate the setting parameter is the more precise is the coordinate camera instructing and the coordinate actual nozzle reaching Recommend that do a three point correction when replacing the nozzle the ...

Page 18: ...ion can improve working efficiency Step is blow Press feeder to select feeder number then press F4 to swith ON OFF Notice when nozzle s position is same with camera s position please set nozzle s center point align with camera s cross Please set Nozzle 1 and 2 independently then OK to save 2 12Set vision brightness This function is used to set upward camera s brightness F3 is turn on F4 is turn of...

Page 19: ...oportional with sizes of components and nozzles Image limit value it is used to recognize limit value of components and background in image usually set 127 Pixel ratio it is proportion relation between image pixel and XY step distance Image delay it is photo delay from camera taking components to get image Communication connector it is used to set PC communication Parameters setting it is used to ...

Page 20: ... Nozzle s roating to making space of A 0 B 90 C 180 D 270 are same then save it in item 11 which is nozzle s coordinate Image taken by camera is magnified more times 4Software Brightness adjust Please pick one component by nozzle then move it to camera s center adjust brightness to ensure much different between component and background Please see Basic Parameters Set item 11 select relate nozzle a...

Page 21: ...t is 200 which can meet most of components recognition Please add value for larger components max is 240 Please don t change this value if no need 4 3Image limit value Default is 127 please don t change if no need 4 4Pixel ratio Step 1 please set basic point No 1 in nozzle s level as below X position ...

Page 22: ...com Move nozzle s basicpoint to the left of camera s cross and report X coordinate to X1 by hands Move nozzle s basic point to the right of camera s cross and report X coordinate to X2 by hands Then calculate as below X2 X1 600 Pixel ratio 4 5Image delay ...

Page 23: ...ameters After all parameters have been set please click it to save Current parameters will be saved in PC for next use Notice Once turning on vision correct please keep upward camera s cover is clean and bright The filtering cover is Acrylic please don t wipe with Alcojol paints hydrochloric acid and other corrosive liquids ⅣProgram Please swith to upward camera in vision software then select Prog...

Page 24: ...e For this kind of board please use camera s cross and align every soldering pad on PCB then set feeder stack nozzle number and rotating angle then press Ok to sace 2 Jointed board such as LED light board Figure 1 The first level array will be used for this kind of board TH second level array will be better for longer board out of XY axis moving range ...

Page 25: ... 2 there are 3 light beads and 1 resistor Please save them separately Figure 2 3 2 First level array setting Take Figure 1 for example there are 32 units on jointed boards smallest unit is the three lights and one resistor at the lower left corner Figure 2 we have finished save by above step Now observe the array of this board Figure 3 Xdirection has 4 same units Y direction has 8 sameunits So we ...

Page 26: ...nd board they are same point in two diagonal units in first level array as Figure4 Figure 4 Put selection cursor on the position of basic point in first board by nozzle s rotating button then align camera with last component on first unit press OK to save Way after setting smallest component please don t move XY the camera will be on the last point then switch to page 3 save first point together T...

Page 27: ... to save Above operation is to suppose small board at same time XY range is ok and nozzle 1 nozzle 2 can reach any component position If board is larger than XY ranger please consider second level array 3 4 Set second level array As shown Figure 5 Take similar board for example if board size is larger than XY range please consider moving table Second level array mainly is moving table movement ...

Page 28: ...X so basic points on first board and end board are in a vertical line in fact they are still diagonal then observe the amount of array which are same with X ones on board it is 4 like Figure 6 so please set 4 in second level array then OK to save Notice Please don t move X and Y axis after saving basic ppoint of end board in first level array or there will be deviation from basic point of first bo...

Page 29: ... Please see Figure 8 Figure 8 Operator only move PCB moving table then find basic point of end board by camera then OK to save Programming Tips A The operator should set the relationship between nozzle and shelf frame and relationship in parameter settings to one to one correspondence in the programming otherwise the programming will be disordered B Pay attention to when it comes to first level ar...

Page 30: ...BEI JING BOREY TECH CO LTD Website www en boreytech com training please contact the working staff to ask for video tutorials for leading in Ⅴ Place As shown ...

Page 31: ...rolling nozzle keys and click OK to appear the interface as follows Then continue OK enter the mounting interface as shown Appear the check first point operation if the camera is a bit offset you can move back and forth through the XY you can also move through the sliding table and press OK to mount after confirm When the mounting is completed the system will appear mounting finished system resett...

Page 32: ...arranty 1 Warranty is 1 year from purchase date 2 Any problem please contact our company 3 Please notice wrong opetation 4 Use correct power supply and air supply 5 Please don t replace spares if don t contact our company 6 Please use our replacements in machine Thank you for choosing our product and we wish you a happy work ...

Page 33: ...BEI JING BOREY TECH CO LTD Website www en boreytech com Beijing BOREY TECH CO LTD Tel 010 59854719 Fax 010 57406929 Site www en boreytech com Email borey boreytech com Skype live angela0me ...

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