bonitron Legacy M3534R-RY, Customer Reference Manual

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M3534R 40&85A
iv
1. I
NTRODUCTION
.......................................................................................................................1
1.1. Who Should Use ........................................................................................................................ 1
1.2. Purpose and Scope..................................................................................................................... 1
1.3. Manual Version and Change Record ......................................................................................... 1
Figure 1-1: M3534R in the K7 Chassis ............................................................................................. 1
1.4. Symbol Conventions Used in this Manual and on Equipment .................................................. 2
2. P
RODUCT
D
ESCRIPTION
.........................................................................................................3
2.1. Related Products ........................................................................................................................ 3
2.2. Part Number Breakdown ........................................................................................................... 4
Figure 2-1: Example of Part Number Breakdown ............................................................................. 4
Table 2-1: System Voltage Rating Codes ......................................................................................... 4
2.3. General Specifications ............................................................................................................... 5
Table 2-2: General Specifications Chart ........................................................................................... 5
2.4. General Precautions and Safety Warnings ................................................................................ 6
3. I
NSTALLATION
I
NSTRUCTIONS
...............................................................................................7
3.1. Product Inspection ..................................................................................................................... 7
3.2. Site Selection ............................................................................................................................. 7
3.3. Mounting ................................................................................................................................... 7
3.4. Wiring and Customer Connections ........................................................................................... 8
Table 3-1: 40 Amp Field Power Wiring Connections ....................................................................... 8
Table 3-2: 85 Amp Field Power Wiring Connections ....................................................................... 8
3.4.1. Power Wiring - RTM To Drive Interconnections ........................................................................... 8
3.4.2. Control Interface Wiring ............................................................................................................... 10
Figure 3-1: Typical K7 Chassis Field Connection Terminal Layout .............................................. 11
Figure 3-2: Typical A9 Chassis Field Connection Terminal Layout .............................................. 11
Figure 3-3: K7 Chassis Standard Model Disable Relay .................................................................. 12
Figure 3-4: A9 Chassis Standard Model Disable Relay .................................................................. 12
Figure 3-5: Typical Control and Status Connections with I3 Interface ........................................... 13
3.5. Typical Configurations ............................................................................................................ 14
Figure 3-6: Typical M3534R Interconnection with Existing Drive System.................................... 14
Figure 3-7: Typical 85 Amp (A9 Chassis) M3534R Parallel Wiring Diagram ............................... 15
4. O
PERATION
...........................................................................................................................17
4.1. Functional Description ............................................................................................................ 17
Figure 4-1: Basic 40A & 85A M3534R RTM Internal Power Flow Circuit Diagram .................... 17
4.2. Features ................................................................................................................................... 18
4.2.1. Terminal Strip I/O ......................................................................................................................... 18
Table 4-1: Control Status Signal Connection Details for Standard Models ................................... 19
Table 4-2: Control Signal Connection Details for Models with DP10 “I3” Option ....................... 19
Table 4-3: Status Signal Component Details for Standard Models ................................................. 19
Table 4-4: Status Signal Component Details for Models with DP10 “I3” Option .......................... 20
Table 4-5: Status Contact Logic Details – R3 Control Board ......................................................... 20
4.2.2. Indicators ....................................................................................................................................... 20
Figure 4-1: ASB 3534R3 Control Board Features .......................................................................... 21
Figure 4-2: ASB 3534I3 Interface Board Features ......................................................................... 22
4.2.3. Remote or Cabinet Door System Status Display and Test Module ............................................... 22
4.3. Startup ..................................................................................................................................... 24
4.3.1. Pre-Power Checks ......................................................................................................................... 24
4.3.2. Startup Procedure And Checks...................................................................................................... 24
4.4. Operational Adjustments ......................................................................................................... 25
4.4.1. Threshold Voltage Adjustment Procedure For Model M3534 Ride-Thru Modules ...................... 25
Table 4-7: Factory Setpoints for Threshold and Test Boost Voltages ............................................ 26