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BOMBARDIER rally 200, Operator'S Manual

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BOMBARDIER rally 200 Operator'S Manual Download Page 4

TABLE OF CONTENTS

While reading this Operator’s Guide, remember that:

WARNING

Indicates a potential hazard that, if not avoided, could result in serious in-
jury or death.

NOTICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

SAFETY INFORMATION

SPECIAL SAFETY MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

OPERATION WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

SAFETY WARNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Pre-operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Clothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Carrying Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Hauling a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Working with Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Recreational Riding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Design Limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Off-Highway Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
General Operating and Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Uphill Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Downhill Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Side Hilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Drop-Offs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Riding Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

LOCATION OF THE IMPORTANT LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

VEHICLE INFORMATION

HOW TO IDENTIFY YOUR ATV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Vehicle Identification Number Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Engine Identification Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

NOISE EMISSION CONTROL SYSTEM REGULATION . . . . . . . . . . . . . . . . . . . . . . . . 58

EMISSION REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

CONTROLS/INSTRUMENTS/EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

1) Throttle Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2) Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

2

_______________________

Summary of Contents for rally 200

Page 1: ...vmo2005 rally ang FH8 Fri Jul 09 10 15 25 2004 Page 1 C M Y CM MY CY CMY K...

Page 2: ...ator s Guide with the vehicle at all times WARNING Disregarding any of the safety precautions and instructions contained in this Operator s Guide Safety Videocassette and on product labels could cause...

Page 3: ...scu line is used to denote the masculine or feminine The information and components sys tem descriptions contained in this document are correct at the time of publication Bombardier Recreational Produ...

Page 4: ...Recreational Riding 41 Environment 42 Design Limitation 42 Off Highway Operation 42 General Operating and Safety Precautions 43 Uphill Driving 43 Downhill Driving 43 Side Hilling 44 Drop Offs 44 Ridin...

Page 5: ...ion Oil 71 Gearbox Oil 73 Engine Coolant 73 Brake Fluid 75 Battery 75 BREAK IN PERIOD 77 Engine 77 Belt 77 10 Hour Inspection 77 PRE OPERATION CHECK 78 OPERATING INSTRUCTIONS 79 General 79 Initial Col...

Page 6: ...103 Brake 104 Body Frame 105 TROUBLESHOOTING 106 SPECIFICATIONS 109 INTERNATIONAL SYSTEM METRIC INFORMATION 113 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2005 BOMBARDIER ATV 116 BRP INTERNATIONAL L...

Page 7: ...t in serious injury or death CAUTION Denotes an instruc tion which if not followed could severely damage vehicle compo nents NOTE Indicates supplementary infor mation needed to fully complete an in st...

Page 8: ...vary from place to place Each is subject to weather conditions which may radically change from time to time and from season to season Riding on sand is different than riding on snow or through forest...

Page 9: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 7...

Page 10: ...vehicle on any public street road or highway even a dirt or gravel one Never take place on this vehicle without wearing an approved hel met that fits properly You should also wear eye protection goggl...

Page 11: ...wards when climbing a hill To avoid stalling use proper gear and maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this...

Page 12: ...d be properly distributed and securely attached Reduce speed and follow instruc tions in this manual for carrying cargo or pulling a trailer Allow greater distance for braking FOR MORE INFORMATION ABO...

Page 13: ...HAZARD Operating this vehicle without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different si...

Page 14: ...severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehic...

Page 15: ...balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger Even with a long seat that provides unrestricted...

Page 16: ...ad use only not for use on pavement Paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this v...

Page 17: ...N HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces it is illega...

Page 18: ...event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing increases the c...

Page 19: ...HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never consume alc...

Page 20: ...CAN HAPPEN Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and op er...

Page 21: ...heelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not try to show off _...

Page 22: ...follow the inspection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can...

Page 23: ...l the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure yo...

Page 24: ...me upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unf...

Page 25: ...on or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced...

Page 26: ...l causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator s Guide Practice turning at low speeds before attempting to...

Page 27: ...an overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil ities Prac...

Page 28: ...s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make...

Page 29: ...ibed further in this Operator s Guide NOTE A special technique is required when brak ing as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backw...

Page 30: ...tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing th...

Page 31: ...ck parking brake after you are stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenly or make s...

Page 32: ...cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over...

Page 33: ...dly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces s...

Page 34: ...perate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not...

Page 35: ...You could hit an obstacle or person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle Wh...

Page 36: ...ration of this vehicle with im proper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified fu...

Page 37: ...d to an acci dent HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of acces sories All parts and accessories added to this vehicle should be approved by BRP and s...

Page 38: ...Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories Cargo should be properly distributed and securely attached Reduce speed when carr...

Page 39: ...APPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material While reading this Operator s Guide remember that WARNING Indicates a potential h...

Page 40: ...isks and operate a vehicle safely Persons with cognitive or physical impairments or who are high risk takers have an increased exposure to overturns or collisions which may result in injury includ ing...

Page 41: ...in NEUTRAL posi tion i Check drive chain for adjustment and lubrication j Check sprockets for wear and damages k Check fuel oil and coolant levels l Check for oil leaks on the engine and the transmiss...

Page 42: ...you may encounter en route Operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions antifogging goggles or s...

Page 43: ...to skid or slide When stopped or parked block the vehicle and trailer wheels from possible movement Always make sure load is evenly distributed on the trailer Use caution when disconnecting a loaded t...

Page 44: ...ehicle If you encounter animals on the trail stop and observe quietly and with caution It will be one of the better memories of your life Observe the rule what you take in carry out Do not litter Do n...

Page 45: ...especially im portant when parking on a slope On very steep inclines or if the vehicle is car rying cargo the wheels should be blocked using rocks or bricks Remember to turn the fuel valve to the clos...

Page 46: ...ns may result in injury Apply only enough throttle to proceed safely Statistics show that high speed turns usually result in mishaps and injury Always remember that this vehicle is heavy Its pure weig...

Page 47: ...Riding your vehicle on roads or highways could cause a colli sion to occur with another vehicle ATV tires are not suited for paved road use Pavement may seriously affect the handling and control of th...

Page 48: ...d for sudden holes or changes in depth Similarly so be watchful of hazards such as rocks logs etc partially covered by vegetation If your trip crosses frozen waterways make sure that the ice is thick...

Page 49: ...a type safety flag can snag and rebound on your body if caught do not use it in areas where there are low hanging branches or obstacles Riding on loose stones or gravel is very similar to riding on ic...

Page 50: ...nd use proper body positioning Uphill Keep your body weight forward towards the top of the hill Keep your feet on the footpegs and shift into low gear then accelerate and when necessary change gear qu...

Page 51: ...risky types of riding since it may drastically change the balance of the vehicle It should be avoided wherever possible If it is necessary to do so however it is important that you ALWAYS keep your bo...

Page 52: ...of this Op erator s Guide It provides valuable advice on how to properly take care of your vehicle If further assistance is required your authorized Bombardier ATV dealer is always willing to help Mod...

Page 53: ...parts of the vehicle If missing or damaged they can be replaced free of charge See an authorized Bombardier ATV dealer NOTE The following illustrations used in this Operator s Guide are a general rep...

Page 54: ...Label 1 V01M01Z Label 2 V01M02Z Label 3 V01M050 Label 4 V01M07Z Label 5 V06M0AY 52 ___________ SAFETY INFORMATION ___________...

Page 55: ...Label 6 V06M0BY Label 7 V06M0CY Label 8 V06M0DY Label 9 V06M0EY ____________ SAFETY INFORMATION ___________ 53...

Page 56: ...VEHICLE INFORMATION _____________________ 55...

Page 57: ...zed Bombardier ATV dealer to complete war ranty claims properly No warranty will be allowed by BRP if the engine identifi cation number EIN or vehicle identification number VIN is removed or mutilated...

Page 58: ...Engine Identification Number Location V06A18L _____________________ 57...

Page 59: ...ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been re moved or rendered inoperative by any person Among those Acts Presumed to Consti...

Page 60: ...uctions supplied A non compliance Red Label as well as a Green Label is obtained annually during California Vehicle registration The appropriate label is denoted by the vehicle identification number i...

Page 61: ...CONTROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional V06A12L 14 9 6 14 2 15 16 11 12 5 14 1 9 3 14 13 10 12 60 ______________________...

Page 62: ...1 9 8 6 2 7 4 3 V06A13L _____________________ 61...

Page 63: ...lly to idle and the vehicle will gradually slow down V06I0YY 1 2 3 1 Throttle lever 2 To accelerate 3 To decelerate 2 Front Brake Lever Located on the right side of handle bar When compressed the brak...

Page 64: ...ear brakes V06K10Y 1 2 1 Brake lever lock 2 Press to apply parking brake To release mechanism Squeeze brake lever Lever lock should auto matically return to its original position Brake lever should re...

Page 65: ...peed range It al lows the vehicle to reach its maximum speed 6 Multi function Switch The multi function switch is located on the left side of the handlebar V06I0ZY The controls located on this multi f...

Page 66: ...switch V06I11Y 1 1 Engine stop switch Start Button Located below engine stop switch To start engine place the engine stop switch to RUN Press and hold the start button Re lease immediately after engin...

Page 67: ...ature Oil Pressure Lamp red This light turns on when the ignition switch is turned ON and remains on until engine is running When this indicator light is ON it indicates the engine is overheating or a...

Page 68: ...wise WARNING Always stop engine before re fueling Open cap slowly If a differential pressure condition is noticed whistling sound heard when loosening fuel tank cap have vehicle inspected and or re pa...

Page 69: ...pty When down to the reserve refuel as soon as possible Ensure to turn the valve back to the ON position after re fuelling CAUTION Improper opening of fuel valve will restrict the flow of fuel Make su...

Page 70: ...d does not interfere with visibil ity and or steering Do not carry passenger s Refer to SPECIFICATIONS for carry ing loads and cargo weight distribution recommendations 15 Radiator Cap Located under f...

Page 71: ...V06G01Y 1 1 Fuse holder 70 ______________________...

Page 72: ...stroke engine Oil must be added to engine base only Fuel Level WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure condition is no ticed whistling sound heard when...

Page 73: ...0 0 20 SAE 5W30 SAE 15W40 SAE 20W50 Oil Level CAUTION Check level frequently and refill if necessary Do not over fill Operating the engine with an improper level may severely dam age engine Wipe off a...

Page 74: ...t overfill Operat ing the gearbox with an improper level may severely damage gear box Wipe off any spillage Place the vehicle on a level surface Select NEUTRAL position then apply parking brake Check...

Page 75: ...a funnel to avoid spillage Do not overfill Properly reinstall and tighten filler cap If the coolant is added in the coolant reservoir check the level in the radia tor too Add coolant if necessary WAR...

Page 76: ...an autho rized Bombardier ATV dealer Brake Lever Fluid Reservoir Turn steering in the straight ahead position to ensure reservoir is level Check the brake fluid level the reser voir is full when the f...

Page 77: ...V06G02Y 1 2 1 Upper mark 2 Lower mark Properly retighten caps 76 ______________________...

Page 78: ...a break in period of 50 km 30 miles Avoid strong ac celeration deceleration pulling a load or high speed cruising 10 Hour Inspection As with any precision piece of me chanical equipment we suggest tha...

Page 79: ...work ing then reset in NEUTRAL posi tion i Check drive chain for adjustment and lubrication j Check sprockets for wear and damages k Check fuel oil and coolant levels l Check for oil leaks on the engi...

Page 80: ...throttle lever slightly If too much throttle is used the choke system will not be activated Release start button immediately when engine has started After a few seconds move the choke lever from full...

Page 81: ...ngag ing the continuously variable transmis sion CVT At the opposite when the throttle lever is released the engine speed decreases Using the Reverse CAUTION When changing from forward to reverse or v...

Page 82: ...If en gine continues to flood see an autho rized Bombardier ATV dealer Engine Overheat If engine overheats and indicator light turns on try the following Check and clean radiator fins See MAINTENANCE...

Page 83: ...The high pressure can cause electrical or mechanical dam ages Turn Over When vehicle is turned over or stays tilted on the side replace the vehi cle in its normal operating position on all four wheel...

Page 84: ...ng Always secure cargo as low as possible on the rack s to reduce the effect of a higher center of gravity Failure to follow the rec ommendations here could cause changes in vehicle handling which cou...

Page 85: ...e by the front and rear bumpers CAUTION Attaching vehicle at other locations may damage the vehicle Unload racks before transporting the vehicle Front Location V06A0UY TYPICAL Rear Location V06A0VY TY...

Page 86: ...MAINTENANCE INFORMATION _____________________ 85...

Page 87: ...and filter 2 R R Customer Engine oil strainer C Dealer Oil pressure regulator I C Customer Gearbox oil I R Customer Valve adjustment I I Dealer Engine mounting fasteners I I Dealer Exhaust system I I...

Page 88: ...and engine stop switch 2 I I Customer Condition of lighting system HI LO intensity brake lamp headlamp aiming etc 2 I I Customer DRIVE TRAIN Drive chain lubrication EVERY RIDE Customer Drive chain sl...

Page 89: ...6 I Customer BODY FRAME Engine compartment C C Customer Frame I Dealer Hitch trailer ball condition if installed EVERY RIDE Customer Chassis Fasteners I Customer Seat fasteners EVERY RIDE Customer Veh...

Page 90: ...intenance items that can be performed by the customer if desired Other items found in maintenance chart must be performed by an authorized Bom bardier ATV dealer NOTE Among other things this sec tion...

Page 91: ...the recommended oil Refer to SPECIFICATIONS for ca pacity Start engine and let idle for a few min utes Ensure oil filter area and drain plug areas are not leaking Stop engine Wait a while to allow oil...

Page 92: ...ar box place a jack under the right footrest and tilt the vehicle toward the left side When the gearbox is empty install the drain plug and re place the vehicle on the ground Refill gearbox using BOMB...

Page 93: ...he bleeding hole squeeze the lower ra diator hose several times until coolant comes out Complete the radiator filling Check the level in the coolant reservoir and refill if necessary Run engine at idl...

Page 94: ...must be clean free of mud dirt leaves and any other deposit that would prevent the radiator to cool properly Remove as much deposits as you can with your hands If water is available in proximity try r...

Page 95: ...air box The engine carburetion is calibrated to operate specifically with these components Otherwise engine performance degradation or dam age can occur Remove air box cover 1 V06L0VY 1 Air box cover...

Page 96: ...vehicle being careful not to tilt it so that electrolyte flows out of vent tube WARNING Electrolyte is poisonous and dan gerous Avoid contact with eyes skin and clothing Wear protective eyeglasses an...

Page 97: ...ass por tion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with iso propyl alcohol which will not leave a film on the bulb Unplug connector from head...

Page 98: ...r convenience Adjust both headlamps evenly V06G0TY 1 2 3 1 Headlamp housing 2 Beam height adjustment 3 Beam side adjustment Taillight Unscrew lens screws to expose bulb V06G0UY 1 2 1 Lens 2 Screws Pus...

Page 99: ...x pose the indicator lamp bulb V06G0WY 1 2 1 Indicator lamp bulb 2 Rubber protector Pull the bulb to remove it For installation reverse the removal instructions Drive Train Lubrication Lubricate front...

Page 100: ...hain with a dry cloth NOTE Do not brush chain Lubricate only with an approved O ring chain lubricant Other commercial chain lubricants may contain solvent which could damage the O rings Adjustment NOT...

Page 101: ...lace the drive chain slider when it is worn See an authorized Bombardier ATV dealer for replacement Sprocket and Pinion Check the sprocket axle and pinion for distortion excessive wear or other damage...

Page 102: ...efore it is recommended to carry a tire pump and a repair kit Tire Wheel Condition Check tire for damage and wear Re place if necessary Do not rotate tires The front and rear tires have a different si...

Page 103: ...clip slot and re move the end of cable from clip Remove the carburetor cap on top of the carburetor Place the carburetor cap far from carburetor body Install the cable luber P N 529 035 738 on the cab...

Page 104: ...Adjustment WARNING Adjust both springs to the same length Uneven adjustment can cause poor handling and loss of stability and or control and in crease the risk of an accident Spring preload may vary...

Page 105: ...is hydraulic and requires no adjustment Brake Cable Lubrication Remove brake lever and lock screw nut and spring Remove cable from hand lever To ease this operation apply a force on the brake pedal t...

Page 106: ...on if so equipped Check tightness of fasteners and tight ness condition of trailer ball Properly retighten as necessary and replace ball if worn Fasteners Check fastener condition and tight ness on th...

Page 107: ...3 Flooded engine spark plug wet when removed Refer to SPECIAL PROCEDURES 4 No fuel to the engine spark plug dry when removed Check fuel tank level turn fuel valve to ON also try on RES A failure of t...

Page 108: ...t an authorized Bombardier ATV dealer Engine backfire 1 Exhaust system leakage Contact an authorized Bombardier ATV dealer 2 Engine is running too hot See ENGINE LACKS ACCELERATION OR POWER 3 Ignition...

Page 109: ...ATV dealer Transmission lever is hard to move 1 Transmission gears are in a position that prevents the transmission lever to work Rock the vehicle back and forth to move the gears in the transmission...

Page 110: ...11 37 1 Engine power 10 7 kW 14 3 HP Lubrication Wet sump with replaceable oil filter lubrication of engine and transmission simultaneously Decompressor N A Exhaust system Screen type Spark arrestor a...

Page 111: ...lts 14 Ah Starting system Electric start Headlamp bulb 2 x 35 W HS1 Taillight bulb 5 21 W Solenoids 15 A Main 15 A DRIVE TRAIN Rear axle Chain driven solid axle Turning radius 1 950 m 77 in at low spe...

Page 112: ...all other loads and added accessories GVWR Gross Vehicle Weight Rating 373 kg 822 lb Towing capacity 360 kg 794 lb Tongue capacity 14 kg 30 lb included with rear racks DIMENSIONS Dry mass 189 kg 417...

Page 113: ...CAPACITIES Fuel tank 18 3 L 4 8 U S gal including an approximate reserve of 3 7 L 1 U S gal Engine transmission oil 1 35 L 1 43 U S quarts Gearbox oil 400 mL 13 5 U S oz Coolant 2 5 L 2 64 U S quarts...

Page 114: ...FACTORS 1 TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m lbf in kPa U S oz mL U S g...

Page 115: ...WARRANTY _____________________ 115...

Page 116: ...en SC 29805 Warranty Information in USA 1 800 260 7959 in Canada 1 800 265 6155 in Quebec 1 877 997 4999 Warn Industries inc for the winches 12900 SE Capps Road Clackamas Oregon 97015 8903 Customer se...

Page 117: ...rovide it with reasonable access to the prod uct and reasonable opportunity to repair it The customer must also present to the authorized Bombardier dealer proof of purchase of the product and must si...

Page 118: ...RRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any Bombardier ATV dealer nor any other per...

Page 119: ...CUSTOMER ASSISTANCE CENTER VALCOURT QC J0E 2L0 Tel 819 566 3366 In USA BOMBARDIER MOTOR CORPORATION OF AMERICA BOMBARDIER ATV CUSTOMER ASSISTANCE CENTER 7575 BOMBARDIER COURT WAUSAU WI 54401 Tel 715...

Page 120: ...s original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2005 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier deal...

Page 121: ...to modify products previously manufactured 6 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments D...

Page 122: ...STATE OR PROVINCE TO PROVINCE Neither the distributor any Bombardier ATV dealer nor any other person has been authorized to make any affirmation representation or warranty regarding the product other...

Page 123: ...ce department should be contacted in order to resolve the matter c If the matter still remains unresolved then contact BRP by writing to us at the address listed below BOMBARDIER RECREATIONAL PRODUCTS...

Page 124: ...offers please let us know by writing to the address below Also note that from time to time care fully selected and trustworthy organi zations may be permitted to use the coordinates of our clients to...

Page 125: ...ner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier AT...

Page 126: ...Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 V00A2G AFFIX PROPER POSTAGE 126 _____________________...

Page 127: ...ner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier AT...

Page 128: ...Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 V00A2G AFFIX PROPER POSTAGE 128 _____________________...

Page 129: ...completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE V00A2IL Please verify with your dealer to ensure your vehicle has been regist...

Page 130: ...vmo2005 rally ang FH8 Fri Jul 09 10 15 25 2004 Page 1 C M Y CM MY CY CMY K...

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