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INSTALLATION INSTRUCTIONS

HIGH PRESSURE LAMINATE (HPL) TOILET PARTITIONS

1540 ClassicSeries

®

 with Options

FLOOR

ANCHORED

OVERHEAD

BRACED

CEILING

HUNG

IMPOR

TANT

:

Stora

ge and Handling Inf

ormation on last pa

ge.

For faster

, easier installation,

 please re

view these

instructions thor

oughl

y prior to installation.

Form 

No. 

1540-69 

(Revised 

9/29/17)          © 

2017 

Bobrick 

Washroom 

Equipment, 

Inc.          Printed 

in 

U.S.A.

Summary of Contents for ClassicSeries 1540

Page 1: ...ith Options FLOOR ANCHORED OVERHEAD BRACED CEILING HUNG IMPORTANT Storage and Handling Information on last page For faster easier installation please review these instructions thoroughly prior to installation Form No 1540 69 Revised 9 29 17 2017 Bobrick Washroom Equipment Inc Printed in U S A ...

Page 2: ...Page 16 A 63 option uses steel core reinforced stiles B 64 option uses stainless steel hardware C 63 64 option uses steel core reinforced stiles and stainless steel hardware D Organize components with appropriate hardware E When calculating distances to centerlines all panels stiles and doors are 1 25mm thick F Look for panel to stile offsets indicated on the layout sheets PREPARATION RECOMMENDED ...

Page 3: ...utswing Door Fig 1c Floor Anchored or Ceiling Hung Alcove Closed Layout Inswing Door NOTE The center stile is perpendicular to panel NOTE The stiles are in line with panel NOTE The center stile is perpendicular to panel LEGEND Obtain Dimension from Bobrick Layout Sheet Floor Anchored Stile Ceiling Hung or 63 Option Stile Drilling Table Overhead Braced Series Standard 64 Option Floor Anchored Serie...

Page 4: ...efore finished ceiling is applied All structural framing is to be furnished by others For Bobrick recommendations refer to Bobrick Form No TB 32 A Drill 7 16 11mm diameter hole through structural beam Insert threaded rod through hole in beam Rod is furnished standard 6 150mm length Longer rods should be purchased locally if required B Drop a bevel washer and lock washer over rod Screw on one hex n...

Page 5: ...o Wall Stile to Wall F bracket Panel to Stile U bracket Overhead Braced Alcove Open Layout and Adjoining Front Entry Stall Overhead Braced Alcove Closed Layout Front Entry Corner Layout Use 12 x 2 screws for all stile to wall and panel to wall attachments Use 14 x 5 8 screws on brackets to panel and stile Use 15 16 shoulder screw and 5 8 barrel nut on panel to in line stile SCREWS NOTE Adequate wa...

Page 6: ...Layout Front Entry Corner Layout NOTE Adequate wall backing is required High quality drill bit is suggested for drilling into steel core stiles EXAMPLE BRACKET APPLICATIONS 1002495 12 x 2 M5 5 x 50mm Wall Screws 1002500 12 x 3 4 M5 5 x 19mm Panel Stile Screws 19 166 x 3 4 4 2 x 19mm For attachment of brackets to panels Do not through drill 3 16 x 3 4 4 7 x 19mm For attachment of U brackets L brack...

Page 7: ...o adequate wall backing D Secure wall brackets with 12 x 2 M5 5 x 50mm screws INSTALL WALL BRACKETS AND WALL POSTS STEP 3 Fig 3a Front Entry Corner Layout with Wall Post Fig 3b Floor Anchored or Ceiling Hung Alcove Open Layout Inswing Door Fig 3c Overhead Braced Alcove Closed Layout These mounting points require wall backing Obtain Dimension from Bobrick Layout Sheet WALL POST 1002254 A Determine ...

Page 8: ...eep pilot holes into adequate wall backing D Secure wall brackets with 1002495 screws INSTALL WALL BRACKETS AND WALL POST STEP 3 Fig 3a Front Entry Corner Layout with Wall Post Fig 3b Overhead Braced Alcove Closed Layout Fig 3c Floor Anchored or Ceiling Hung Alcove Open Layout These mounting points require wall backing Obtain Dimension from Bobrick Layout Sheet WALL POST 1002254 A Determine the lo...

Page 9: ...Hung Bracket Placement Fig 5b Overhead Braced Bracket Placement CAUTION Panel centerline is not always on the stile centerline Refer to Bobrick Layout Sheets for panel offsets A Measure and mark the centerlines for two 2 U brackets per stile B Using U bracket as a template mark the location of all mounting holes Use a 3 16 5mm drill bit for 5 8 16mm deep pilot holes Caution Do not drill through th...

Page 10: ...Bracket Placement CAUTION Panel centerline is not always on the stile centerline Refer to Bobrick Layout Sheets for panel offsets A Measure and mark the centerlines for three 3 U or L brackets per stile B Using U or L bracket as a template mark the location of all mounting holes C For U or L brackets attached to steel core stiles use a high quality drill bit 3 16 4 7mm for 3 4 19mm deep pilot hole...

Page 11: ... shims between panels and wall E Set door openings to be square plumb and true per Bobrick Layout Sheets F Tighten hex nuts on stile anchoring system G Secure panels to wall brackets using 14 x 5 8 screws or 1002500 for stainless steel option INSTALL STILES AND SET DOOR OPENINGS STEP 6 A Install leveling bolt into stile B While stile is laying flat rotate leveling bolt so that overall stile dimens...

Page 12: ...measure from wall to outside edge of stile less 1 8 3mm B Place headrail over top of stiles C Drill 3 16 187 x 3 4 4 7 x 19mm pilot holes through interior sides of headrail into stiles Fasten headrail to stile using 12 x 7 16 M5 5 x 10mm screws D For corner and alcove layouts cut return headrail 1 8 less than dimension from inner edge of headrail to the back wall E Using headrail L bracket as a te...

Page 13: ...brackets as a template measure and mark the location of mounting holes in the stile The 12 11 16 32cm dimension shown Fig 8a Stile is to the top edge of the stile to C of first hinge hole C Use 1 4 6mm bit to drill four 4 holes through the stile Through bolt the hinge brackets using one way screws and threaded sleeves D Mount the door then drive the hinge pin down through the predrilled hole in th...

Page 14: ...ed sleeves D Mount the door then drive the hinge pin down through the predrilled hole in the top of door E Adjust the cam on the lower hinge bracket so the door closes to desired position then tighten the hex nut F Mount latches and keepers as shown Fig 9b 9d Through bolt latches and keepers using one way screws and threaded sleeves NOTE To ensure emergency access locate the keeper so the latch sl...

Page 15: ...y detail reference diagram on Page 4 C Shoes accommodate 1 thick or 3 4 thick stiles For 1 thick stiles orient shoe with 3 16 wide flange return against faces and edge of stile D Standard Stile Installation See Fig 10 Open end of shoe and slide onto bottom of stile trapping bottom flange under shoe retainer Close open end of shoe overlapping so holes are aligned Install flat head retaining screw t...

Page 16: ... 200 Commerce Drive Clifton Park NY 12065 1350 Telephone 518 877 7444 FAX 518 877 5029 6901 Tujunga Ave North Hollywood CA 91605 6213 818 982 9600 FAX 818 503 1102 or email customerservice bobrick com In Canada BOBRICK WASHROOM EQUIPMENT COMPANY 45 Rolark Drive Scarborough Ontario M1R 3B1 FAX 877 423 8555 7 16954 00914 2 1540 69 ...

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