BlueLine VORTEX 8000Q Service And Operation Manual Download Page 2

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BLUELINE VORTEX 8000Q

Congratulations

on your purchase of the

VORTEX MOBILE CLEANING UNIT

This instruction/parts manual is a guide for

operating and servicing your

BLUE

LINE

VORTEX 8000Q

mobile cleaning unit.

Proper operation and service are necessary to

ensure the outstanding performance of this unit.

When properly maintained, your mobile cleaning

unit will have a long and trouble-free life.

The following service methods outlined in this

manual are detailed in a manner that operation and

servicing may be performed properly and safely.

Because service levels vary due to the skill of the

mechanic, tools and parts availability, ensure that

prior to attempting any repair, you are familiar with

this equipment and have the proper tools. Any

questions regarding the operation, service, or repair

of this unit should be directed to your nearest

BLUE

LINE dealer.

The headings

WARNING

and

CAUTION

are

utilized to warn you that steps must be taken to

prevent personal injury or damage to the

equipment. Please make sure that you have read

and understand these instructions entirely before

proceeding with the operation of this unit.

Record your units vehicle identification number

here for future reference or if you should need to

contact the factory in the future for any reason.

VIN:

This service and operations manual is written

specifically for

BLUE

LINE

VORTEX 8000Q

mobile cleaning unit manufactured by:

BLUE

LINE EQUIPMENT LLC

2604 Liberator Drive

Prescott, AZ 86301 USA

The information contained in this document is

subject to change without notice and does not

represent a commitment on the part of

BLUE

LINE

EQUIPMENT LLC.

BLUE

LINE EQUIPMENT LLC. No part of this

work may be used or reproduced in any form or

means without the express written consent and

permission of

BLUE

LINE EQUIPMENT LLC.

Published by

BLUE

LINE EQUIPMENT LLC.

First printing: April 2008

Printed in USA

VORTEX 8000Q

MANUAL

PART# 49-036

Revision 1

September, 2008

Summary of Contents for VORTEX 8000Q

Page 1: ...VORTEX 8000Q Mobile Cleaning Unit The Worlds Most Powerful Cleaning Machine Service and Operation Manual BLUELINE Equipment Co LLC 2604 Liberator Dr Prescott AZ 86301 1 928 445 3030 ...

Page 2: ...d CAUTION are utilized to warn you that steps must be taken to prevent personal injury or damage to the equipment Please make sure that you have read and understand these instructions entirely before proceeding with the operation of this unit Record your units vehicle identification number here for future reference or if you should need to contact the factory in the future for any reason VIN This ...

Page 3: ...uate maintenance by the customer unauthorized modification or misuse improper repair freezing or damage due to hard water scaling Electrical components disposable filters belts hoses fittings o rings and other service maintenance items are not under warranty Components supplied by BLUELINE but provided by other manufacturers will only be warranted to the extent that they are warranted to BLUELINE ...

Page 4: ...t Transfer System Vacuum System Chemical System 4 OPERATION 15 Equipment setup Instrumentation Starting Your Unit Priming the Chemical Pump Waste Pump Operation Cleaning Upholstery Cleaning Stair Tool Cleaning Flood Restoration Shut Down and Daily Maintenance Freeze Protection SECTION THREE MAINTENANCE and SERVICE 24 MAINTENANCE CHART 26 5 MAINTENANCE 29 6 GENERAL SERVICE ADJUSTMENTS 32 7 TROUBLES...

Page 5: ......

Page 6: ...ION 1 GENERAL INFORMATION 1 SAFETY Safety 2 Specifications 5 Chemical requirements 6 Water requirements 6 2 RECEIVING YOUR TRUCK MOUNT UNIT Dealer responsibility 6 Acceptance of shipment 6 Equipment listing 7 Optional equipment 7 ...

Page 7: ...TEX 8000Q mobile cleaning unit These labels point out important Warnings and Cautions which must be followed at all times Failure to follow warnings could result in personal injury fatality to yourself and or others or property damage Please follow these instructions carefully DO NOT remove these decals ...

Page 8: ...se burns severe personal injury or fatality Shut down unit allow to cool down and relieve system of all pressure before removing caps valves plugs fittings filters or hardware 9 Battery acid contains sulfuric acid To prevent acid burns avoid contact with skin eyes and clothing Batteries also produce explosive hydrogen gases while charging To prevent fire or explosion charge batteries only in a wel...

Page 9: ...nner Any modification could result in serious injury or fatality and will void your warranty 16 California Proposition 65 Warning Engine exhaust from this product contains chemicals known by the State of California to cause cancer birth defects or other reproductive harm ...

Page 10: ...Gallons at shutoff TANKS Fresh Water 220 Gallons Waste Recovery 220 Gallons JET SIZING BLUELINE recommends that the total floor tool tip size does not exceed 12 Using larger jet sizes on your VORTEX 8000Q unit may reduce cleaning temperatures Example Four jet wand uses four 95015 jets 95 deg Spray angle w 015 orifice 015 x 4 06 When using two wands while cleaning with this unit BLUELINE recommends...

Page 11: ...f a water softener is used it must have a flow capacity of at least five 5 GPM or greater without any hose constrictions The use of a water softening system will reduce maintenance and reduce down time caused by hard water scaling It will also enhance the performance of cleaning chemicals which will result in greater efficiency in lower concentrations 2 RECEIVING YOUR TRUCK CLEANING UNIT DEALER RE...

Page 12: ...el C 400 ft 2 vacuum hose D 220 Gallon fresh water tank E 220 Gallon waste tank F Pre Filter box with stainless steel strainer G Waste tank filters H 2 Chemical solution reels I 400 ft of 1 4 in high pressure solution hose with quick connects J 2 vacuum hose adaptors K 50 ft water supply hose with quick connect L Vortex marketing materials package OPTIONAL EQUIPMENT ...

Page 13: ...Heat transfer system 11 Vacuum system 13 Chemical pumping system 14 4 OPERATION Preparation 15 Starting the unit 19 Priming the chemical pump 20 Automatic waste pump 21 Operation 21 Automatic Diverter System 21 Cleaning 21 Upholstery cleaning 22 Stair tool cleaning 22 Flood restoration extraction 22 Shut down and daily maintenance 22 Freeze protection 23 ...

Page 14: ...SECTION 2 BLUELINE VORTEX 8000Q 9 ...

Page 15: ...move all jewelry prior to servicing batteries Keep batteries out of the reach of children Refer to vehicle owners manual for specific instructions on the maintenance removal or replacement of vehicles batteries Before disconnecting batteries ensure that all the mobile cleaning units switches are in the OFF position If ON a spark could occur at the ground connection terminal which could cause an ex...

Page 16: ...cleaning tool HEAT TRANSFER SYSTEM See figure 2 1 Water is heated through a multi stage heat exchange system that utilizes engine coolant vacuum exhaust and engine exhaust Stage one utilizes hot engine coolant where the temperature is maintained at or near 195 F by the engine thermostat The engine coolant flows through the engine heat exchanger heating the pressurized water supplied by the water p...

Page 17: ...SECTION 2 12 BLUELINE VORTEX 8000Q Water System 2 1 ...

Page 18: ...ump relief valve is installed for vacuum pump protection The air is discharged from the vacuum pump through a spiral silencer then through a vacuum exhaust heat exchanger A level shut off sensor is located near the top of the waste tank and will shut down the PTO power take off unit before the tank is at full capacity A waste tank full indicator light located on the control panel will then be illu...

Page 19: ...hen flow into the stainless steel pulsation chemical pump The chemical pump injects the chemicals to the three way selector valve located on the front panel This valve may be used to turn the chemical flow to PRIME OFF or METER The chemicals then flow through the chemical metering valve to the solution outlet This valve controls the rate of chemical flowing into the cleaning solution which is indi...

Page 20: ...nly trained operators should proceed Operate this unit and equipment only in a well ventilated area Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or death DO NOT run this unit in an enclosed area DO NOT operate this unit where the exhaust may enter a building doorway window vent or any other opening Water under high pressure at high tempe...

Page 21: ...SECTION 2 16 BLUELINE VORTEX 8000Q ...

Page 22: ...3 4 of the sight glass Add heat transfer oil as needed Do not overfill NOTE This is a closed loop system any loss of fluid indicates a problem within the system and must be repaired prior to any further use Do not overfill heat transfer fluid The heat transfer fluid will expand as it heats up Failure to follow these procedures could result in injury and or fatality and damage to property Upper Xen...

Page 23: ...OLS AND EQUIPMENT Inspect all tools and equipment Clean repair and or replace as needed AT THE JOB LOCATION REMOVE TOOLS FROM THE VEHICLE Remove any tools accessories or hoses from the vehicle that you will require WATER SUPPLY Ensure there is adequate water in the fresh water tank to complete the job Water under high pressure at high temperature can cause burns severe personal injury or fatality ...

Page 24: ...ush the ENG AGE PTO switch in to engage the PTO The blower pulley will start turning Allow approximately 30 seconds for the mobile cleaning unit to stabilize at idle speed NOTE Engage PTO with engine at idle speed 3 Set the oil temperature gauge to the desired cleaning temperature Press and hold the high temperature control button located on the lower right of the temperature gauge Temperature wil...

Page 25: ...pump dry Pressure regulator must be set below 1000 psi for chemical system to operate Pressures higher than 1000 psi may damage pump diaphragm Allow adequate time for the water temperature to warm up before cleaning PRIMING THE CHEMICAL PUMP 1 Insert the chemical prime tube and the chemical inlet tube into the chemical jug NOTE When inserting the chemical tube into the chemical jug ensure that it ...

Page 26: ... RPM for cleaning NOTE Do not engage water pump if the engine is running at a high RPM Damage to the water pump clutch may occur A float shut off switch is located inside of the waste tank It will automatically shut down the PTO unit if the tank reaches its full capacity If this occurs empty the waste tank before continuing NEVER dispose of waste water in a storm drain water way or on ground areas...

Page 27: ...OD RESTORATION EXTRACTION 1 Depress the RPM INCREASE switch until the engine speed reaches 1700 RPM Make certain that the ENGAGE PUMP switch is in the OFF position Proceed into the extraction process SHUT DOWN AND DAILY MAINTENANCE 1 Flush out the chemical system with fresh water to remove any chemical residue 2 Remove as much moisture from the vacuum hoses as possible This will prevent spillage o...

Page 28: ...the vacuum inlet filters grip the plastic hexagon section of the filters Gripping the filters by the screen will collapse or destroy the filters Replace the filters after cleaning until hand tight NEVER operate this unit with the filters removed damaged or improperly installed 12 At the end of the work day rinse out the pre filter box and the waste tank with fresh water A deodorizer may be added t...

Page 29: ...0 Strainer Basket 30 Drive Belts Pulleys and Hubs 31 Heat Transfer System 31 Chemical Pump Chemical Metering System 31 Accumulator 32 Pressure Regulator 32 Vacuum Hoses 32 Battery 32 High Pressure Solution Hoses 32 7 GENERAL SERVICE ADJUSTMENTS Vacuum Relief Valve 32 Vacuum Pump Drive Belts 33 Water Pump Drive Belt 33 Float Valve 33 Chemical Pump 33 Pressure Regulator 34 Adding Draining Engine Coo...

Page 30: ...BLUELINE VORTEX 8000Q 25 8 TROUBLESHOOTING PTO Power Take Off 36 Chemical System 37 Vacuum Blower 38 Water Pump 39 Automatic Pump Out 40 Digital Temperature Control 41 Exhaust Diverter Valve 42 ...

Page 31: ... remove any debris Engine Monthly Inspect drive belts for wear Replace as needed High Pressure Solution Hoses 25 Hours Inspect for wear damage or impending rupture Replace if damaged Drive Line 50 Hours Lubricate drive line Pressure Regulator 100 Hours Lubricate o rings Use only o ring lubricant part 13 003 Battery 100 Hours Clean battery terminals Engine 200 Hours Clean engine air filter Xentherm...

Page 32: ... heat exchanger Slowly begin filling the the lower system through the UPPER Xentherm heat exchanger through the threaded port where the purge valve 3 4 ball valve assembly was removed in step 3 until the fluid level reaches the vent port on the LOWER Xentherm heat exchanger NOTE It will take approximately one to one and one half 1 to 1 1 2 gallon s to fill the lower Xentherm heat exchanger 7 Re in...

Page 33: ...SECTION 3 28 BLUELINE VORTEX 8000Q Figure 1 Figure 2 Mark Mark ...

Page 34: ...es and regular maintenance schedule 2 Check the engine antifreeze coolant daily Inspect hoses and pipes daily for leaks Refer to owner s manual if coolant levels are low for recommended fluids and fluid levels NOTE Additional engine service information can be obtained from the vehicle owners manual If service or repair is required contact an authorized service center VACUUM PUMP NOTE Refer to the ...

Page 35: ... by the screen will damage or destroy the filters WATER PUMP Refer to the provided Water Pump Operation Manual for specific instructions 1 Check the crankcase oil level daily to ensure the proper level If the level has dropped check for the source of leakage and repair 2 After 50 hours operation change the crankcase oil with CAT Pump Crankcase Oil Part 13 000 Change the crankcase oil every 500 hou...

Page 36: ...e shaft u joints and bearings every 50 hours of operation Use Penzoil ULTRA EPI tacky lithium or Penzoil SPL2 grease Part 13 031 Failure to lubricate the drive system will result in drive system failure HEAT TRANSFER SYSTEM Proper maintenance of the truck engine regular tune ups and use of proper fuels will help prevent excessive carbon build up If excessive carbon build up is occurring inspect an...

Page 37: ...ther explosive vapors are present Keep cables terminals and external surfaces of the battery clean and dry A buildup of corrosive acid or grime on the external surfaces could cause the battery to self discharge HIGH PRESSURE SOLUTION HOSES Inspect your high pressure solution hoses for wear after the first 100 hours Thereafter inspect every 25 hours If the hoses show any signs of damage or impendin...

Page 38: ...tighten the water pump belt 1 Loosen the bolts which hold the water pump and oil pump to the frame base 2 Adjust the position of the belt tensioning adjusting bolt until the proper belt tension is achieved 1 2 deflection in the center of the belts half way between the pulleys 3 While checking the pulley alignment tighten the nuts that hold the water pump and oil pump to the base FLOAT VALVE WATER ...

Page 39: ...sure gauge reads 350 PSI with the tool valve open With the tool valve open there should be a normal drop of approximately 100 PSI in pressure If the drop is greater than 100 PSI it may be necessary to lubricate the pressure regulator o rings 2 To adjust the pressure regulator turn the adjusting knob while observing the pressure gauge on the control panel until you reach the desired pressure ADDING...

Page 40: ...ty This section of the operator s manual describes how to look for and repair malfunctions which may occur Accurate troubleshooting is based on a thorough and complete understanding of the WATER CHEMICAL VACCUM HEAT TRANSFER SAFETY and WIRING systems featured in this unit If there are malfunctions occurring on this unit which you do not understand refer back to the OPERATION section of this manual...

Page 41: ...full Yes No Replace float switch Check voltage at the waste tank shutoff switch 12v min Is voltage present Replace PTO solenoid Repair or replace as required Repair or replace wiring as required Yes No Check voltage at the start button 12v min Is voltage present Check voltage at PTO solenoid 12v min Is voltage present Yes No Replace switch Check if the waste tank shutoff switch is stuck in the up ...

Page 42: ...d chemical pump Do you see any air bubbles in the FLOW METER Yes No Repair leak between chemical jug and FLOW METER Prime the chemical system Turn the chemical system off and look at the FLOW METER to see if chemical is flowing towards the chemical jug Is the chemical flowing towards the chemical jug Yes No Repair leak between FLOW METER and chemical pump Turn the chemical selector valve to the CH...

Page 43: ... we are actually looking for an air volume problem Yes No Yes No Yes No Yes No Is the waste tank lid seal in good condition Is the waste tank pre filter strainer basket clean Are the three 3 blower filters located in the waste tank clean and in good condition Check for blockage or obstructions between machine and waste tank Replace the vacuum sensor Is the waste tank drain valve closed Close drain...

Page 44: ...e pump and and place in a 5 gallon pail marked in 1 gallon increments Start the unit and turn on the water pump It should fill to the 1 gallon marks every 17 seconds Is the pump output adequate Yes No Check voltage going out of water pump power switch Is voltage present Reconnect float switch Disconnect pump clutch wire and check voltage 12V min Is voltage present Yes No Replace pressure regulator...

Page 45: ...bris in valves Clean as required Yes No Is suction line plugged or collapsed Is the automatic pump out switch in the on position Determine and repair cause of blown fuse Replace fuse 30 amp Is fuse at automatic pump out blown Turn on switch Yes No Pump is O K Yes No Pump is O K Replace the diaphragms s head and manifold Yes No Check oil level and refill as required Is oil milky coming from the dis...

Page 46: ... position of lever on diverter valve Is the lever forward to the front of truck Yes No Yes No Repair or replace as required Disconnect plug at sensor Is connection clean Replace gauge Yes No Repair or replace as required Check sensor with plug disconnected for continuity Is sensor ok Yes No Replace sensor Replace gauge Check wiring to temp sensor Is wiring ok Replace gauge Yes No Repair wiring ...

Page 47: ...n or replace the breather stone Turn off truck Manually move lever toward front position Does lever move freely Check for voltage at solenoid 12V min Is voltage present Yes No Yes No Remove the breather stone from the top of the diverter solenoid Does the lever move to the rear non heat mode of the truck Repair or replace as required Replace diverter solenoid Replace diverter solenoid Replace Vacu...

Page 48: ...ARTS ACCESSORIES 9 ILLUSTRATED PARTS LISTINGS Control Panel 44 Water System 46 Vacuum System 54 Chemical System 60 PTO Drive 63 Diverter Valve Exhaust 66 Decals 70 Electrical Diagrams 71 Optional Equipment 74 10 ACCESSORIES Accessories 75 ...

Page 49: ... 1 ASSY INSTRUMENT BOX VORTEX Q 3 26 029 1 GAUGE 4 TACH 0 4K PROG W HR MT 4 26 031 1 GAUGE 4 WTR PRSR 0 3000 PSI 5 26 030 1 GAUGE 4 WATER LED OIL 140 300 6 26 032 1 GAUGE 4 VAC 0 30 IN HG 7 30 007 1 BREAKER 30 AMP 8 29 033 3 SWITCH PUSHBUTTON GREEN 9 29 035 3 SWITCH OPERATION GREEN 10 29 036 1 SWITCH OPERATION RED 11 30 047 2 LIGHT IND 12 VOLT W RED LENS ...

Page 50: ...art Number Qty Description 1 58 303 1 PNL INSTRUMENT CONTROL V8000 2 61 402 1 ASSY INSTRUMENT BOX VORTEX Q 3 29 034 4 SWITCH CONTACT BLOCK 4 30 027 2 BLOCK TERMINAL 10 POSITION 5 30 029 1 2 BLOCK GROUNDING BAR KIT 6 34 010 6 RELAY ENG SHUTDWN12V20 30AMP Not Shown 44 060 DECAL RELAY ...

Page 51: ...ion 1 69 172 1 ASSY WTR TANK PLASTIC V8000 2 69 180 1 ASSY WATER PUMP V8000 3 69 167 1 ASSY ENG COOLANT V8000 4 69 169 1 ASSY E 2 HEAT EXCH V8000 5 69 168 1 ASSY E 3 HEAT EXCH V8000 6 69 165 1 ASSY EXHAUST HEAT EXCH V8000 7 69 125 1 ASSY Y STRAINER VORTEX 8 69 126 1 ASSY PRESSURE REGULATOR VTX ...

Page 52: ...OAT FRESH WAT VRTX 8 41 048 1 GASKET 1 16 NEOPRENE X 5 OD 9 23 058 1 VLV 1 FPT H TEMP FLOAT HUDSON 10 21 072 1 NIP HEX 3 4 MP 1 2 MP 11 23 051 1 VLV 3 4 SMITH COOPER BRASS BALL 12 21 237 1 NIPPLE 3 4 MPT X 3 4 MPT BRASS 13 23 054 1 VLV 3 4 BRASS WYE STRAINER 145T04 14 21 009 1 FTTG BRB 3 4 PX 3 4 H BR 15 14 006 1 CLAMP HOSE 20 16 21 015 1 ELL 1 2 P X 1 2 T BRASS 17 69 177 1 ASSY LEVEL SENSOR WTR T...

Page 53: ...3 58 188 1 BRKT OIL PUMP SUPPORT VORTEX 14 58 213 2 PLT PUMP MOUNT SPACER VORTEX 15 38 038 1 HUB 2OMM SHAFT COUPLING 16 38 039 1 HUB 1 2 SHAFT COUPLING 17 38 040 1 HUB SPIDER HYTREL L075 18 21 251 1 ELBOW 3 4 MNPT X 1 2 FJIC 19 21 248 1 ELBOW 3 4MPT X 3 4JIC 90 DEG 20 21 053 1 NIP 3 8 HEX SS 21 21 057 1 CONN 3 8 P X 1 2 T BRASS 22 21 064 1 ELL 1 4 P X 1 4 T BRASS 23 21 050 1 CONN 1 4 P X 1 4 T BRA...

Page 54: ... 018 2 FTTG BRB 1PX1H BR 3 14 006 2 CLAMP HOSE 20 4 18 034 1 HOSE 12 X 11 12 FT X 12 FT WCVR 5 21 061 4 ELL 3 8 P X 1 2 T BRASS 6 21 237 1 NIPPLE 3 4 MPT X 3 4 MPT BRASS 7 23 051 1 VLV 3 4 SMITH COOPER BRASS BALL 8 21 108 1 PLUG 3 4 IN PVC 9 21 298 2 ELL 90 DEG 1 MP X 1 FP STL 10 66 195 4 WASHER HEAT EXCHANGER GM BW 11 41 062 4 ORING DOUBLE SEAL BUNA ...

Page 55: ... 1 2M X 1 2 TUBE 90DEG SS 9 64 037 1 TBG E 2 PRESSURE OVRFLW V8000 10 21 215 1 PLUG 1 8 NPT 304SS 11 23 054 1 VLV 3 4 BRASS WYE STRAINER 145T04 12 20 025 1 SCREEN 3 4 WYE STRAINER 13 21 015 2 ELL 1 2 P X 1 2 T BRASS 14 21 245 2 ELL 3 4 90 DEG STREET SS 15 18 139 1 HOSE 3 4 BRAIDED SS X 43 VRTX 16 21 247 2 NIPPLE 3 4 MPT X 3 4 JIC 17 18 118 1 HOSE 1 2 BRAIDED SS X 74 VRTX 18 21 236 1 TEE 3 4 NPT BR...

Page 56: ...0 Item No Part Number Qty Description 1 63 100 1 ASSY E 3 HEAT EXCHANGER V8000 2 21 074 2 3 4 M NPT x 1 2 JIC 3 21 065 1 PLUG 1 2 SOLID BRASS HEX HD 4 18 176 1 HOSE 1 2 BRAIDED SS x 115 ZR 5 18 118 1 HOSE 1 2 BRAIDED SS X 74 VRTX 6 58 326 2 BRKT E 3 HEAT EXCH MOUNT V8000 ...

Page 57: ... V8000 Item No Part Number Qty Description 1 61 413 1 ASSY VAC EXHAUST HEAT EXCH 2 58 331 1 PNL SILENCER HEATTER BOX Q8000 3 63 078 2 VORTEX BLOWER EXHAUST 4 21 061 4 ELL 3 8 P X 1 2 T BRASS 5 41 033 4 GROMMET 1 ID X 1 3 4OD 6 18 034 1 HOSE 1 2 X 11 1 2FT X 1 2FT W CVR ...

Page 58: ... 3 8 F 90 DEG 11 21 311 2 NIPPLE 3 8 X 3 1 2 L 204 SS 12 23 053 3 VLV 3 8 SS BALL 760T02 13 21 057 4 CONN 3 8 P X 1 2 T BRASS 14 25 001 1 DSC 1 4X1 4FP BR 15 21 052 1 NIP 3 8 X 1 4 HEX BRASS 16 21 043 2 ELL STREET 3 8 IN 45 DEG BRASS 17 21 264 1 PLUG 1 4 HEX PIPE 18 66 172 1 Threaded Fitting TEE 3 8 F X M X F BRASS 19 23 021 1 REG PRESS CAT 7670 VITON 20 21 088 1 BUSHING 3 8 X 1 4 BRASS 21 34 020 ...

Page 59: ...SHTOFF WASTE PMP 6 16 060 72 HOSE 5 KANAFLEX 180 R 7 14 034 2 CLAMP HOSE TWIN RING 5 5 TO 5 7 8 16 070 72 HOSE 5 RUBBER SUCT MTL RE IN 9 14 026 2 CLAMP HOSE 80 10 16 009 10 HOSE INT VAC 2 IN 11 69 000 1 WIRING LEVEL SENSOR SHUTOFF 12 21 097 1 PLUG 1 1 4 IN PVC 13 21 225 1 BARB 2 MPT X 2 HOSE ZINC 14 61 417 1 ASSY DRAIN VALVE BRKT Q8000 15 21 220 1 NIPPLE 2 IN SCHD 40 CLOSED 16 23 049 1 VLV 2 SMITH...

Page 60: ...EF VALVE VORTEX Item No Part Number Qty Description 1 66 132 1 BODY VACUUM RELIEF VORTEX 2 61 262 1 ASSY VACUUM RELIEF DISK 3 15 016 1 SPRING VAC RELIEF VORTEX 4 66 133 1 WASHER RELIEF VALVE VORTEX 5 11 019 1 NUT 3 8 16 NYLOK 6 14 032 1 PIN COTTER 7 64 X 3 4 SS ...

Page 61: ...LATCH PRE FILTER BOX 4 16 010 3 HOSE INT VAC 2 1 2 IN 50 FT BULK 5 61 285 1 ASSY VACUUM INLET PORTS VRTX 6 21 094 2 FTTG 1 1 2 P X 2 H DRAIN 7 16 009 1 HOSE INT VAC 2 IN 8 23 022 1 VLV BALL 1 1 2 FP PVC DUMP 9 61 368 1 BASKET STRAINER VRTX WASTE 10 14 010 2 CLAMP HOSE 32 11 14 024 6 CLAMP HOSE 48 12 19 013 3 CAP WASTE TNK INLET VORTEX REDUCER 2 1 2 TUBE 2 HOSE 19 014 1 IN SPONGE GASKET 41 018 ...

Page 62: ...umber Qty Description 1 46 033 1 VACUUM PUMP TI 850 46L2 4322 2 61 409 1 ASSY BLOWER MOUNT 3 68 122 1 ASSY MUFFLER VAC EXH V8000 4 61 418 1 ASSY VAC PUMP INLET Q8000 5 16 061 2 HOSE 5 ID X 12 1 2FT W REINFORCED 6 14 026 5 CLAMP HOSE 80 7 69 165 1 ASSY EXHAUST HEAT EXCH V8000 ...

Page 63: ...LOWER CVR Q8000 3 61 414 1 ASSY BLOWER COVER TOP HOLDER 4 61 424 1 ASSY COVER BLOWER Q8000 5 58 339 1 PNL RUG SHELF 72 INCH Q8000 6 58 333 1 PNL BLOWER COVER LID SML Q8000 7 60 260 1 PNL FRONT BLOWER CVR Q8000 8 58 332 1 PNL BLOWER COVER LID LRG Q8000 9 35 009 2 FAN 4 INCH CABINET 10 36 315 2 GUARD 4 INCH FAN V8000 11 11 007 16 NUT THUMB 1 4 20 FKWR HEAD KNOB ...

Page 64: ...ASE VORTEX 6 61 400 1 ASSY 53 SS REEL VORTEX 7 40 016 1 CLAMP PUSH PULL 8 15 020 1 BUMPER 5 16 18 POLYURETHANE 9 29 037 1 SWITCH PUSH BUTTON SELECTA 10 29 038 1 SWITCH BOOT PUSH BUTTON 11 23 001 1 VLV BALL 1 4FP BS 12 28 006 1 RESERVOIR OIL 1 3 8 OZ 1 8 NPT 13 21 026 1 NIP 1 4 HEX BR 14 21 039 1 ELL 1 4 IN LG STREET BRASS 15 21 076 1 BUSHING 1 4 M X 1 8 F BRASS 16 21 028 1 CONN 1 8 P X 1 4 POLY 17...

Page 65: ...RAINER VORTEX 4 51 013 1 MOLDING LARGE MOUTH JUG 5 68 014 1 ASSY SINGLE 5 GAL JUG HOLDER 6 21 025 1 CAP 5 IN WATER BOX TANK BLACK 7 21 007 1 FTTG BRB 1 8 PX 5 16 H BR 8 20 002 1 STRAINER SUCTION END 1 8FP 9 16 017 3 TUBING IMPOLENE 250FT 10 18 179 1 HOSE 3 16 X 1 4T X 88 11 18 180 1 HOSE 3 16 X 1 4T X 32 12 46 012 1 PUMP CHEMICAL STAINLESS STEEL 13 68 097 2 ASSY 8IN STAINLESS HOSE REEL ...

Page 66: ...319 1 PNL CHEMICAL SINGLE VORTEX 2 26 003 1 FLOWMETER 1 8P 3 23 027 1 VLV 3 WAY BALL 1 8 FP SS 4 23 028 1 VLV MET 1 8FP CHEM RT ANG SS 5 21 007 3 FTTG BRB 1 8 PX 5 16 H BR 6 21 038 1 ELL STREET 1 8 IN BRASS 7 21 255 1 NIPPLE 1 NPT X 1 1 2 SS 8 21 256 1 CONNECTOR 1 8NPT X 1 4T HEX SS 9 21 066 1 ELL 1 8 P X 1 4 T SS ...

Page 67: ... ORING 7 8 ID 1 1 16 OD 4 66 006 2 CAP CHECK VALVE CHEM PUMP SS 5 36 003 1 DISC CHEM PUMP 6 36 000 1 DIAPHRAGM CHEMICAL PUMP 7 66 007 1 COVER CHEMICAL PUMP STAINLESS 8 21 038 1 ELL STREET 1 8 IN BRASS 9 21 007 1 FTTG BRB 1 8 PX 5 16 H BR 10 21 066 1 ELL 1 8 P X 1 4 T SS 11 14 007 1 CLAMP HOSE 4 12 16 017 45 HOSE BRAIDED 5 16 IN 300FT BULK 13 1 HOSE 3 16 X 1 4F X 1 4F ...

Page 68: ... 099 1 ASSY BELT TENSIONER VORTEX 3 37 056 1 BELT 5VX930 4 38 042 1 HUB SK 1 1 2 5 38 041 1 PULLEY 5V6 3 SK 3G 6 39 023 2 BEARING PILLOW 1 7 16 IN 7 66 192 1 SHAFT BLOWER DRIVE ZERO RES 8 39 028 1 SHAFT DRIVE LINE 10 5 ZERO RES 9 45 015 1 PTO AISIN TRANSMISSION A45043L 10 58 216 1 BRKT SOLENOID HYDRAULIC VRTX 11 23 060 1 VLV SOLENOID PTO VORTEX ...

Page 69: ...rt Number Qty Description 1 46 033 1 VACUUM PUMP TI 850 46L2 4322 2 38 043 1 PULLEY 5V5 5 SDS 3G 3 38 044 2 HUB SDS 1 3 4 4 38 045 1 PULLEY 2B50 SDS 5 37 056 3 BELT 5VX930 6 37 057 2 BELT AX61 7 21 076 1 BUSHING 1 4 M X 1 8 F BRASS 8 21 028 1 CONN 1 8 P X 1 4 POLY ...

Page 70: ...umber Qty Description 1 61 260 1 ASSY BELT TENSIONER BRACKET 2 15 021 1 SNAP RING 5 8 SHAFT RETAINER 3 66 151 1 SHAFT BELT TENSIONER VORTEX 4 66 153 1 PULLEY TENSIONER VORTEX 5 15 022 2 SNAP RING 1 7 8 INTERNAL 6 39 024 2 BEARING 20MM X 47MM X 8125 7 66 150 2 LOCK RING BELT TENSIONER VRTX ...

Page 71: ...AIDED SS X 74 VRTX 6 58 326 2 BRKT E 3 HEAT EXCH MOUNT V8000 7 69 101 1 ASSY DIVERTER VALVE VORTEX 8 18 123 1 HOSE 3 16 X 20 X 1 4T NO COVER 9 21 240 1 TEE 1 8 NPTF BRASS 10 21 007 2 FTTG BRB 1 8 PX 5 16 H BR 11 21 001 1 CONN 1 8 P X 1 4 T BR 12 18 166 1 HOSE 3 16 X 115 1 4FTBS ZREZ 13 30 030 1 BOX UTILITY 2 37 X 4 6 14 14 011 2 CLAMP HOSE FUEL 6 15 41 043 1 GASKET EXHAUST BY PASS VALVE 16 14 036 ...

Page 72: ...RTER VALVE V8000 9 59 809 1 PNL DIVERTER BOX VORTEX 10 58 202 1 PLT LEVER DIVERTER VORTEX 11 15 024 1 PIN 5 16 X 3 4 CLEVIS 12 15 026 1 CLEVIS DIVERTER VLV VORTEX 13 36 233 1 VACUUM POD NISSAN UD 14 21 064 1 ELL 1 4 P X 1 4 T BRASS 15 58 218 1 CVR DIVERTOR BOX VORTEX 16 41 043 1 GASKET EXHAUST BY PASS VALVE 17 10 117 6 SCREW 5 16 18 X 7 8 SS SHCS 18 12 030 6 WASHER 5 16 NORD LOCK 19 11 036 2 NUT M...

Page 73: ...mber Qty Description 1 61 406 1 ASSY DIVERTER BODY VORTEX Q8000 2 66 160 1 BUSHING DIVERTER BODY VORTEX 3 61 278 1 ASSY DIVERTER VALVE VORTEX 4 66 159 1 BUSHING CVR DIVERTER VORTEX 5 66 158 1 COVER DIVERTER HOUSING VORTEX 6 10 007 1 SCREW MACH 1 4 20 X 1 2 SOCHD SS 7 11 001 1 NUT 1 4 20 SS ...

Page 74: ...rt Number Qty Description 1 30 030 1 BOX UTILITY 2 37 X 4 6 2 58 198 1 BRKT EXHAUST SOLENOID 3 23 048 1 VLV SOLENOID EXHAUST VORTEX 4 20 024 1 BREATHER STONE 1 8 NPT SS VRTX 5 21 001 2 CONN 1 8 P X 1 4 T BR 6 18 123 1 HOSE 3 16 X 20 X 1 4T NO COVER 7 18 166 1 HOSE 3 16 X 115 1 4FTBS ZREZ ...

Page 75: ...SECTION 4 70 BLUELINE VORTEX 8000Q ...

Page 76: ...ow Green 11 GREEN Pump Out Float Switch COM 12 WHITE Waste Tank Float Switch COM 13 BLACK Waste Tank Float Switch NO 14 GREEN Waste Tank Float Switch NC 15 PURPLE PTO Solenoid 16 BRN WHT Water Tank Float Switch COM 17 WHITE Water Tank Float Switch NC 18 LT BLU PNK Water Pump Clutch Power 19 GRAY BLUE Diverter Solenoid Power 20 WHT BLK Tach Sensor 21 BLACK Tach Sensor 22 PINK H 105 PIN C 23 BLUE YE...

Page 77: ...2 T87 PURPLE PURPLE PURPLE PURPLE PURPLE PURPLE PURPLE R1 T85 BROWN WHITE BROWN WHITE BROWN WHITE R3 T30 WHITE R3 T85 LIGHT BLUE PINK R3 T87A R6 T87 GRAY BLUE BLACK BLACK BLACK R2 T86 PINK BLUE YELLOW BLUE YELLOW 1N5405 GRAY ORANGE GRAY ORANGE R5 T87 WHITE RED BLACK RED WHITE BLACK YELLOW BLACK YELLOW GREEN YELLOW RED 1 2 3 4 5 26 032 YELLOW RED YELLOW BLACK BLACK WHITE 8 26 030 6 7 YELLOW RED R6 ...

Page 78: ...K T10 BLACK RED H105 TERMINAL A GREEN YELLOW H105 TERMINAL B BLACK WATER PUMP SWITCH WHITE T13 RED WATER TANK EMPTY LIGHT BROWN WHITE BROWN WHITE BROWN WHITE T12 LIGHT BLUE PINK T14 G3 BLACK BLACK BLACK RED BLUE YELLOW 1N5404 MAIN POWER SWITCH T9 WHITE RED BLACK RED 12 GAUGE BATTERY B 220 IN CAB WHITE RED BLACK BLACK G6 T1 GREEN TEMPERATURE GAUGE GRAY BLUE BLACK G5 T15 V8000Q Relay Wiring 24 July ...

Page 79: ...art Number Qty Description 1 67 001 1 WAND LOW PROFILE 2 IN 2 25 000 1 DSC 1 4M X 1 4FP BR 3 27 022 1 VLV WAND STAINLESS STEEL 4 21 050 1 CONN 1 4 P X 1 4 T BRASS 5 18 021 1 HOSE 3 16 X 51 1 4FT X 1 4FT 6 24 000 4 TIP SPRAY 95015X1 8P SST 48 020 KIT REPAIR STAINLESS WAND VLV ...

Page 80: ...rt Number Qty Description 1 67 003 1 WAND ERGONOMIC W SPRAYER 2 25 000 1 DSC 1 4M X 1 4FP BR 3 23 035 1 VLV SPRAYER HYPRO 3381 0032 4 21 050 1 CONN 1 4 P X 1 4 T BRASS 5 18 021 1 HOSE 3 16 X 51 1 4FT X 1 4FT 6 24 000 4 TIP SPRAY 95015X1 8P SST 7 40 009 1 HANDLE ERGO WAND COATED ...

Page 81: ... 5 10 040 2 SCREW MACH 5 16 18 X 3 1 2 SOCHD 6 11 005 2 NUT 5 16 18 ZINC 7 61 003 1 MOUNT EXTERNAL PUMPOUT 8 66 022 1 ADAPTOR HOSE WASTE PUMP 9 66 023 1 NUT ADPTR HOSE WASTE PUMP 10 21 071 1 CAP GARDEN HOSE 3 4 BRASS 11 58 006 1 BRKT HOSE CONN WASTE PUMP 12 14 006 4 CLAMP HOSE 20 13 16 004 72 HOSE WTR 3 4 IN HRZ 500FT BULK 14 69 000 1 WIRING LEVEL SENSOR SHUTOFF 15 16 018 24 HOSE WTR 1 IN HRZ 100F...

Page 82: ...SECTION 4 76 BLUELINE VORTEX 8000Q 68 102 KIT VORTEX STORAGE RACKS 68 013 ASSY VAN STORAGE UNIT SS ...

Page 83: ...SECTION 4 BLUELINE VORTEX 8000Q 77 68 014 ASSY SINGLE 5 GAL JUG HOLDER 68 015 ASSY FURN BLOCK HOLDER SS ...

Page 84: ...SECTION 4 78 BLUELINE VORTEX 8000Q 68 016 RACK DOUBLE CHEMICAL 68 018 ASSY 10 GAL CHEM RACK S S ...

Page 85: ...SECTION 4 BLUELINE VORTEX 8000Q 79 68 019 SPRAY BOTTLE HOLDER SS 68 022 ASSY DBL PMP UP SPRAY RK SS ...

Page 86: ...SECTION 4 80 BLUELINE VORTEX 8000Q 68 024 ASSY SNG PMP UP SPRAY RK SS 68 023 ASSY REEL HP SOLUTION ...

Page 87: ...SECTION 4 BLUELINE VORTEX 8000Q 81 68 025 ASSY HOSE REEL HIGH PROFILE 68 033 ASSY HOSE REEL H PROFILE W MTR ...

Page 88: ...SECTION 4 82 BLUELINE VORTEX 8000Q 68 037 ASSY HOSE REEL VAC ONLY 68 045 ASSY WATER SOFTENER ...

Page 89: ...SECTION 4 BLUELINE VORTEX 8000Q 83 68 109 ASSY KIT WATER SOFTENER VRTX ...

Page 90: ...84 BLUELINE VORTEX 8000Q SECTION 5 SERVICE BULLETINS 11 SERVICE BULLETINS ...

Page 91: ...ed with DPF Diesel Particulate Filter This bulletin is being revised to further clarify DPF Regeneration Modes Please discard Information Bulletin IB07 L 002 Service Information Additional information regarding DPF Regeneration can be found in the Owner s Manual Service manual the driver side sun visor label or on the Emission System Operation video For your convenience this video may be downloade...

Page 92: ...is dirty Filter regeneration is necessary at this time When driving continues without regeneration this DFP lamp will change from Amber Orange to RED Continuing to drive the vehicle with the red lamp illuminated can cause filter damage Malfunction Indicator Lamp MIL This lamp indicates a possible concern with engine and or emissions performance DPF Switch ...

Page 93: ...mergency Regeneration Running Option 1 Drive vehicle above 30mph ECM monitors sensor input and determines if regeneration is possible The ECM commands the green DPF lamp ON Vehicle should be driven normally Note If idling at a stop or in Park during this regeneration mode the engine RPM will increase and the exhaust brake will activate Switched Option 2 Set the parking brake engine running and tra...

Page 94: ...p stays on ON it means that regeneration is possible Press the DPF switch again to start regeneration The green DPF lamp and then the amber DPF lamp will turn ON indicating that regeneration is taking place This will take about 20 minutes Engine RPM will increase and the exhaust brake will activate Caution The following actions will interrupt the stationary type regeneration Failure to restart and...

Page 95: ...on carbide molded substrate with closed ends Gas passes through the porous material and the particulates are trapped and accumulate on the channel walls As is used currently an Oxidizing Catalyst will control hydrocarbons Captures soot and sulfate particles Oxidizing Catalyst controls hydrocarbons Exterior engine and exhaust temperatures same as pre 2007 models during the regeneration process Harm...

Page 96: ...luid 41 600 km 26 000 mi 48 000 km 30 000 mi External A T Filter 41 600 km 26 000 mi 48 000 km 30 000 mi Fluid Type Dexron III ATF Isuzu SCS Slip Control System Transmission Fluid Fluid Part Number 1 quart bottle Isuzu 2 90531 815 0 GM 97720655 Isuzu 2 90531 200 0 GM 97779615 Fluid Part Number 5 gallon tub Isuzu 2 90531 816 0 GM 97779642 Isuzu 2 90531 201 0 GM 97779553 CAUTION Genuine Isuzu SCS Tr...

Page 97: ...uzu NPR NPR HD NQR NRR Commercial Models with 5 2L 4HK1 TC Diesel Engine These Aisin transmissions require a specialized Slip Control System SCS fluid This fluid was developed to work in conjunction with new clutch pack material to provide a positive shift and to reduce wear This new Isuzu SCS Automatic Transmission Fluid will need to be used whenever an Aisin transmission with the SCS feature is ...

Page 98: ... and GMC Models Part Number Description Qty 97779615 Fluid A Trans Aisin SCS ATF 1 qt 97779553 Fluid A Trans Aisin SCS ATF 5 gal For Isuzu Models Part Number Description Qty 2 90531 200 0 Fluid A Trans Aisin SCS ATF 1 qt 2 90531 201 0 Fluid A Trans Aisin SCS ATF 5 gal ...

Page 99: ...et Express Kodiak C4500 C5500 Silverado HD 2007 GMC Savana Sierra HD Top Kick C4500 C5500 Series Equipped with 6 6L Duramax Diesel Engine DPF System VIN 6 RPO LMM 2008 Chevrolet W Series Medium Duty Tilt Cab Models 2008 GMC W Series Medium Duty Tilt Cab Models 2008 Isuzu NPR NPR HD NQR NRR Commercial Models Equipped with 5 2L 4HK1 TC Diesel Engine VIN 6 RPO 1L5 Duramax and Isuzu engines are factor...

Page 100: ...RTEX 8000Q Notice If you do not use this recommended oil in Duramax and Isuzu vehicles fitted with DPF both the engine and the DPF may break down and fuel economy may decrease Therefore be sure to use the recommended oil type ...

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