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9. POOL PUMP TROUBLESHOOTING GUIDELINES

Motor Will NOT Start 

– Check For:

Make sure the terminal board connections agree with the wiring diagram on motor data plate label. 

Be sure motor is wired for available field supply voltage (see pump operating label).
1. Improper or loose wiring connections; open switches or relays; tripped circuit breakers, GFCI’s, or  

  blown fuses.

Solution:

 Check all connections, circuit breakers, and fuses. Reset tripped breakers or replace blown 

fuses.
2. Manually check rotation of motor shaft for free movement and lack of obstruction.
3. If you have a timer, be certain it is working properly. Bypass it if necessary.

Motor Shuts OFF

 – Check For:

1. Low voltage at motor or power drop (often caused by undersized wiring or extension cord use).

Solution:

 Contact qualified professional to check that the wiring gauge is heavy enough.

2. Motor may be overheating due to direct sunlight or low water level in the pump basket.

Solution:

 Check water flow to insure uniform amount of water coming to the pump.

NOTE 

- Your pump motor is equipped with an “automatic thermal overload protector.” The motor 

will automatically shut off if the power supply drops before heat damage can build up causing 
windings to burn out. The “thermal overload protector” will allow the motor to automatically restart 
once the motor has cooled. It will continue to shut off until the problem is corrected. Be sure to 
correct cause of overheating.

Motor Hums, But Does NOT Start

 – Check For:

1. Impeller jammed with debris.

Solution:

 Have a qualified repair professional open the pump and remove the debris.

2. Motor is frozen either from months in the carton after manufacturing or from over winter storage.

Solution:

 Insert a flat bladed screw driver into the slot at the back end of the motor shaft and turn 

motor shaft until it moves freely. You may have to remove the protective metal cap from some models 
to access the motor shaft.

NOTE

 – All FlowXtreme, FX VS PRO II & FX PRO II pumps are run tested with water before leaving the 

factory.

Water Leaks Around Intake and Discharge Fittings

 

– Check For:

1. Loose union fittings or hose fittings.

Solution:

 Tighten fittings or remove, apply Teflon tape and reinstall.

2. Loose hose clamps on flexible hose.

Solution:

 Tighten hose clamps using a nut driver or wrench instead of a screwdriver

3. Leaks that continue after trying the above solutions.

Solution:

 Inspect union fittings and hose fittings for excess plastic mold flashing that can cause hoses 

and plumbing not to seal. If plastic mold flashing is found, remove it with a fine tooth file or knife 
blade and re-assemble. If the fitting still will not seal replace them and reassemble plumbing with new 
fittings.

Summary of Contents for FLOWXTREME PRO VS II

Page 1: ...NE9882 FLOWXTREME PRO VS II VARIABLE SPEED POOL PUMPS FOR ABOVE IN GROUND POOLS Questions problems missing parts Before returning to your retailer call our Consumer Hotline at 1 800 759 0977 Monday F...

Page 2: ...S 7 ELECTRICAL WIRING INSTRUCTIONS 9 START UP OPERATIONS 11 PROGRAMMING VARIABLE TIME SPEED OPERATIONS 13 MAINTENANCE STORAGE WINTERIZATION 16 TECHNICAL DATA FOR FX PRO VS II ABOVE GROUND IN GROUND PU...

Page 3: ...lls read this manual carefully and completely WARNING CAUTION To reduce risk of injury do not permit children to use or climb on this product Closely supervise children at all times Components such as...

Page 4: ...lectrocution and could result in injury or death To reduce the risk of electric shock see installation instructions and consult a professional electrician on how to bond pump Also contact a licensed e...

Page 5: ...lled a minimum of three feet 3 0 91 meter apart as measured from near point to near point Dual suction fittings shall be placed in such locations and distances to avoid dual blockage by a user Dual su...

Page 6: ...alve Do not close filter manual air relief valve until a steady stream of water not air or air and water is discharged All suction and discharge valves MUST be OPEN when starting the circulation syste...

Page 7: ...urther reduce vibration and stress on pipe or hose joints The base MUST be solid level rigid and vibration free Pump installation should Allow pump inlet height to be as close to water level as possib...

Page 8: ...tting by hand and then use a tool to engage fitting an additional 1 turns Use care when using Teflon tape as friction is reduced considerably Do NOT over tighten fitting or you may cause damage If lea...

Page 9: ...may overheat causing overload tripping and reduced component life If voltage is less than 90 or more than 110 of rated voltage when motor is running at full load consult Power Company Grounding and Bo...

Page 10: ...ump has pre attached power cords with 3 prong grounded plugs If local electrical codes call for power cords with twist lock plugs please check with your local professional pool store or online for ava...

Page 11: ...ully opening filter manual air relief valve until a steady stream of water is discharged 4 Allow no more than 40 psi 276 kPa at a water temperature no higher than 100 F 38 C 5 Run pressure test for no...

Page 12: ...water source is higher than the pump as is normal with above ground installation pump will prime itself when suction and outlet valves are opened If the water source is lower than the pump as is norma...

Page 13: ...nual mode has four default speeds LOW MEDIUM HIGH FULL 1 2 The default speeds cannot be changed However you can adjust to a temporary pump speed within a default setting with the UP or DOWN buttons 1...

Page 14: ...nt all parameters Start Time End Time and Running Speed are displayed The parameter being programmed flashes Press the SET button to start programming your T1 operating time and speed segment Use the...

Page 15: ...own button once the setting under this segment will be deleted Review the button functions below for additional programming information 3 0 BUTTON DESCRIPTION AND FUNCTIONS Diagram 4 3 1 RUN STOP BUTT...

Page 16: ...self lubricating motor bearings and shaft seals No lubrication is necessary Keep motor clean Do NOT use water to hose off motor Occasionally shaft seals must be replaced due to wear or damage Replace...

Page 17: ...y and remove strainer cover from strainer housing Disconnect pump from mounting pad wiring system and plumbing system Once the pump is empty of water re install the strainer cover and drain plugs Stor...

Page 18: ...ling 2 2 PM21022 NEP20233 NE9881 NE9882 3 Intake and Discharge O Ring 2 PM2103 NEP20234 NE9881 NE9882 4 Motor Shell 1 PM2104 NEP20235 NE9881 NE9882 5 Drain Plug O Ring 2 PM2105 NEP20236 NE9881 NE9882...

Page 19: ...NE9882 3 Intake and Discharge O Ring 2 PM2103 NEP20234 NE9881 NE9882 4 Motor Shell 1 PM2104 NEP20235 NE9881 NE9882 5 Drain Plug O Ring 2 PM2105 NEP20236 NE9881 NE9882 6 Drain Valve 2 PM2106 NEP20237...

Page 20: ...the phase loss is resolved 5 Communication Loss Protection When a communication failure occurs between the display PCB and the main PCB inside the pump the error code CP is displayed and the pump stop...

Page 21: ...ad protector will allow the motor to automatically restart once the motor has cooled It will continue to shut off until the problem is corrected Be sure to correct cause of overheating Motor Hums But...

Page 22: ...l dealer can confirm this with a vacuum gauge You may be able to check by removing the skimmer basket and holding your hand over the bottom port with skimmer full and pump running If no suction is fel...

Page 23: ...ount the pump on a level surface and secure the pump to the equipment pad 3 Foreign matter in pump housing Loose stones debris hitting impeller will cause noise Solution With the pump turned off or di...

Page 24: ...nses for removal installation or replacement of the product or components are not covered under this warranty The manufacturer reserves the right to make substitutions to warranty claims if parts are...

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