Blue Giant Airbag Dock Leveler, Owner'S Manual

Page: 2 / 36

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
2 ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
TABLE OF CONTENTS
1.0 ABOUT THE AIRBAG DOCK LEVELER WITH CONTROLS 4
1.1 OWNER’S PURCHASE RECORD 4
2.0 INTRODUCTION 5
2.1 WARRANTY INFORMATION 5
2.2 EXCLUSION OF LIABILITY 5
2.3 MANUFACTURER’S NOTE 5
2.4 OWNER’S RESPONSIBILITY 6
3.0 OPERATOR’S MANUAL SAFETY MESSAGE COLOR IDENTIFICATION 7
3.1 OPERATIONAL SAFETY WARNINGS 7
4.0 LOCKOUT / TAGOUT PROCEDURE AND RULES 8
5.0 CONTROL STATION OPERATION 9
5.1 BUTTON FUNCTION 9
6.0 MAINTENANCE STAND SET-UP 10
6.1 ENGAGING THE MAINTENANCE STAND 10
6.2 DISENGAGING THE MAINTENANCE STAND 10
7.0 MAINTENANCE 11
7.1 PLANNED MAINTENANCE 11
7.2 OPERATOR DAILY INSPECTION 11
7.3 ROUTINE SERVICING AND MAINTENANCE 11
7.4 PLANNED MAINTENANCE INTERVALS 11
7.6 MAINTENANCE SEQUENCE 11
8.0 OPERATING INSTRUCTIONS 12
8.1 FUNCTIONAL DESCRIPTION 12
8.2 DEPLOYING THE DOCK LEVELER 13
8.3 STORING THE DOCK LEVELER 13
8.4 BELOW LEVEL / END LOADING 14
9.0 CHECKLIST - AIRBAG DOCK LEVELER - OPERATOR AND PLANNED MAINTENANCE PROGRAM 15
10.0 RECOMMENDED SPARE PARTS 16
10.1 OPTIONAL SUPPORT COMPONENTS 17
11.0 DECAL IDENTIFICATION AND LOCATION 18
12.0 EQUIPMENT COMPONENT ILLUSTRATIONS 19
12.1 COMPONENTS AS SHIPPED CHECK LIST 19
12.2 MECHANICAL ASSEMBLY 20
12.3 AIRBAG AND PLATFORM ASSEMBLY 22
12.4 DECK SIZE AND CAPACITIES 23
12.5 LIP SIZE AND CAPACITIES 23
12.6 FRAME SIZE 24
12.7 PIT DIMENSIONS 24