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Blue Giant Airbag Dock Leveler, Owner'S Manual

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Blue Giant Airbag Dock Leveler Owner'S Manual Download Page 22

1

17

18

20

19

2

7

5

6

4

3

22

21

23

12

14

16

13

30

31

24

15

26

u

27

u

28

u

29 25

u

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u

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11

10

¹ = not visible on drawing

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL

22

ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)

12.3  AIRBAG AND PLATFORM ASSEMBLY

AIR BAG & PLATFORM ASSY - BLOWER MOTOR INCL.

SIZE 

(LONG)

115V

PART NO.

6'

A

26-013427

B

26-013429

8

A

26-012963

B

26-014280

10

A

26-013579

B

26-013579

SIZE 

(LONG)

230V

PART NO.

6'

A

26-013427-1

B

26-013429-1

8

A

26-012963-1

B

26-014280-1

10

A

26-013579-1

B

26-013579-1

ITEM

QTY.

PART NO.

DESCRIPTION

1

1

26-013425-1

LH  
Platform

6' L

26-013001-1

8' L

26-013577

10' L

2

1

26-013426-1

RH  
Platform

6' L

26-013002-1

8' L

26-013578

10' L

3

1

26-011266-1

Wheels Axis

4

4

020-018

Wheel

5

6

013-028

Hairpin Cotter

6

2

012-266

Washer Flat SAE 3/4" ZP

7

1

26-013428

Air Bag

6' L

26-012959

8' L

26-013576

10' L

8

1

26-012961

Hook Plate

9

9

011-543

Nylon Insert Locknuts 
5/16-18

10

9

011-042

Capscrew Hex Socket 
5/16-18x1"

ITEM

QTY.

PART NO.

DESCRIPTION

11

1

26-011267

Airbag Clamp Bar

12

1

26-012978-2

Connector 
Reinforce 
Bracket

6' L

26-012978-1

8' L

26-012978-3

10' L

13

1

035-096

Elbow Fitting w/Barb

14

1

26-004820

Flex Pipe Coupling

15

1

091-958-0254

Pipe

6' L

091-958-0370

8' L

091-958-0440

10' L

16

2

011-545

1/4 - 20 Nylon Nut

17

1

090-385-0040

Tube

18

1

26-013333

Rear Hinge Pin

19

1

013-009

Spring Pin 1/4" D x 1" L

20

1

26-013415

Collar

21

2

010-001

Cap Screw 1/4-20 x 
1 HH

22

2

012-210

Washer Flat USS 
1/4 ZP

ITEM

QTY.

PART NO.

DESCRIPTION

23

2

011-545

Nylon Insert Locknuts 
1/4" - 20NC

24

1

26-012925

Blower Motor Assy 

115V / 1PH / 60Hz

1

26-012925-1

Blower Motor Assy

230V / 1PH / 60Hz

ITEM # 24 INCLUDES PARTS LISTED BELOW: 

u

u

25

1

26-013412-1

L Cover

u

26

1

26-013411

R Cover

u

27

1

035-210

Filter

u

28

1

031-033

Motor

115V

031-034

230V

ITEM # 28 

INCLUDES:

090-T12-2

Ground Wire Assy ¹

010-219

Head Cap Screw  ¹

u

29

1

025-015

Cable Gland

u

30

1

091-409-1200

3/C-14 AWG Cable

u

31

3

011-545

Nylon Insert Locknuts ¹

A

: 18" - 21" Frame  

B

: 22" - 23" Frame

Summary of Contents for Airbag Dock Leveler

Page 1: ...8 880E WARNING ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN STARTING FROM MARCH 2014 SERIAL 386771 1 Do not operate or service this product unless you have read and fully understand the entire conte...

Page 2: ...MAINTENANCE STAND 10 7 0 MAINTENANCE 11 7 1 PLANNED MAINTENANCE 11 7 2 OPERATOR DAILY INSPECTION 11 7 3 ROUTINE SERVICING AND MAINTENANCE 11 7 4 PLANNED MAINTENANCE INTERVALS 11 7 6 MAINTENANCE SEQUEN...

Page 3: ...28 15 0 ALTERNATIVE CONTROL STATION OPTIONS 29 15 1 SP2 CONTROLS 29 15 2 BLUE GENIUS CONTROLS 30 15 3 BLUE GENIUS CONTROLS WIRING DIAGRAMS 30 15 4 SP2 WIRING DIAGRAM 115V SINGLE PHASE 31 15 5 SP2 WIR...

Page 4: ...ed via the single push button control station the air bag inflates raising the deck and deploying the lip After the button is released the bag deflates allowing the deck to lower smoothly onto the tra...

Page 5: ...r indirect losses incurred by the purchaser Injury to third parties irrespective of its nature is not subject to compensation The manufacturer reserves the right to make changes at any time to the mod...

Page 6: ...nance lubrication and adjustments Your local Blue Giant representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Blue Giant representative will...

Page 7: ...e vehicle restraint has been fully engaged 10 Never attempt to lift or hold the lip out by hand Serious personal injury could occur 11 Never remove the wheel chocks until loading unloading is finished...

Page 8: ...hat the machine or equipment will be shut down and locked out to perform repair or maintenance work The work area must be checked to ensure that all personnel have been removed or safely repositioned...

Page 9: ...ith control box 5 0 CONTROL STATION OPERATION INDEPENDENT TYPE CONTROL STATION Controls one individual dock leveler only equipped with a constant pressure UP button 5 1 BUTTON FUNCTION UP button activ...

Page 10: ...ne person raises the deck while another puts the stand in place and inserts the locking pin at its base to secure it WARNING Do not attempt to apply the maintenance stand until the deck and lip are bo...

Page 11: ...D MAINTENANCE Regular maintenance and care of the dock leveler is very important for cost and operation efficiency and more importantly operator safety A faulty dock leveler is a potential source of d...

Page 12: ...ce is required Only authorized service personnel shall maintain or service the unit APPLIES TO ALL DOCK LEVELERS OPERATING INSTRUCTIONS Only for the Airbag Dock Leveler 038 752E www BlueGiant com DISC...

Page 13: ...ly retracted release the button The dock will resume the stored position with the lip in the night lock 3 Disengage the vehicle restraint if applicable and or remove the wheel chocks allowing the truc...

Page 14: ...ng chain on the deck to partially extend the lip and to lower to the below level position with the lip hanging between the dock face and the truck bed 3 When below level end loading is complete resume...

Page 15: ...copy for your records INSPECTED BY DATE SERIAL DOOR INSTRUCTIONS FOR USE Indicate OK for USE with a check mark in the appropriate box of each inspection point Forward this checklist to the person resp...

Page 16: ...26 011298 Push Rod Lip Deploy 1 2 26 011300 Link Plate Lip Deploy 1 3 26 011555 Lip Deploy 1 4 26 011301 1 Lower Link Assembly 1 5 013 524 Pin 3 8 Dia x 1 3 8 Lip Deploy 2 REPLACEMENT PARTS AIRBAG DO...

Page 17: ...PTION QTY REQ D 14 26 011563 Maintenance Holder for Tray and Bag 1 10 1 OPTIONAL SUPPORT COMPONENTS 10 1 OPTIONAL SUPPORT COMPONENTS REPLACEMENT PARTS FOR AIRBAG DOCK LEVELER ITEM PART DESCRIPTION QTY...

Page 18: ...aulic docks disconnect and lock out electrical power supply as required by law and ensure power cannot be turned on accidentally Failure to follow these warnings could result in serious injury or deat...

Page 19: ...nical malfunction If damage is observed or the restraint fails to operate properly remove it from service and notify maintenance personnel immediately 4 When using the dock leveler Keep hands and feet...

Page 20: ...7 11 6 3 40 15 18 14 19 31 34 33 32 21 20 27 35 25 28 29 22 24 23 25 30 37 36 13 26 12 16 17 39 38 AIRBAG DOCK LEVELER WITH CONTROLS OWNER S MANUAL 20 ISSUE DATE FEBRUARY 1 2016 REV 2 PART 038 880E 12...

Page 21: ...See Section 12 6 Frame 2 1 See Section 12 4 Deck 3 1 See Section 12 5 Lip 4 1 26 011298 Push Rod 5 1 26 011300 Link Plate 6 1 26 011301 1 Lower Link Assembly 7 1 26 011305 Chain Assembly 6 L 26 011304...

Page 22: ...n Insert Locknuts 5 16 18 10 9 011 042 Capscrew Hex Socket 5 16 18x1 ITEM QTY PART NO DESCRIPTION 11 1 26 011267 Airbag Clamp Bar 12 1 26 012978 2 Connector Reinforce Bracket 6 L 26 012978 1 8 L 26 01...

Page 23: ...6 013302 2 26 013868 35 000 lb 15 909 kg AB7006 35 26 013423 2 26 013868 1 40 000 lb 18 144 kg AB7006 40 26 013424 2 26 013868 2 45 000 lb 20 454 kg AB7006 45 26 013424 2 26 013868 2 7 x 8 30 000 lb 1...

Page 24: ...1887 1 26 013863 1 18 457mm 26 011887 5 26 013863 5 20 508mm 26 011887 3 26 013863 3 6 x 8 AB6008 16 406mm 26 011887 26 013863 18 457mm 26 011887 4 26 013863 4 20 508mm 26 011887 2 26 013863 2 6 x 10...

Page 25: ...LE PHASE 1 QTY PART NO DESCRIPTION VOLTAGE RANGE 1 027 006 L 115V 1PH 50 60 Hz 110 130V 1 027 007 L 230V 1PH 50 60Hz 208 240V 7 94 202mm 75 19mm Front View Decal included part 038 251E COMPLETE CONTRO...

Page 26: ...lowly 1 Air bag may be damaged Inspect and repair as required 2 Cargo and other weight sources may be sitting on the deck Check and remove if necessary 3 Blower intake may be blocked Check and clean i...

Page 27: ...WD027 006L AIRBAG DOCK LEVELER WITH CONTROLS OWNER S MANUAL 27 ISSUE DATE FEBRUARY 1 2016 REV 2 PART 038 880E 14 1 SP1 WIRING DIAGRAM 110 130V SINGLE PHASE...

Page 28: ...WD027 007L AIRBAG DOCK LEVELER WITH CONTROLS OWNER S MANUAL 28 ISSUE DATE FEBRUARY 1 2016 REV 2 PART 038 880E 14 2 SP1 WIRING DIAGRAM 208 240V SINGLE PHASE...

Page 29: ...dded safety the Blue Genius is available with an optional interior and exterior light communication package overhead door interlock and expansion capability for future vehicle restraint and overhead d...

Page 30: ...on Wiring diagram enclosed with control only See Section 15 2 Item 10 1 WD 106 230V 1PH 50 60Hz Blue Genius Single Push Button 1 WD 161 115V 1PH 50 60Hz Blue Genius Single Push Button w Advanced Light...

Page 31: ...ant com info bluegiant com BLUE BLACK BROWN L1 L2 N M1 M2 R NOT USED COM SW 24 COM SW 24 DOOR INTERLOCK AUTO RETURN GND WHITE RED A U WHITE RED DOCK UP OVERHEAD DOOR PHOTO SENSOR 10 32VDC N O PNP DOCK...

Page 32: ...ant com info bluegiant com BLUE BLACK BROWN L1 L2 N M1 M2 R NOT USED COM SW 24 COM SW 24 DOOR INTERLOCK AUTO RETURN GND WHITE RED A U WHITE RED DOCK UP OVERHEAD DOOR PHOTO SENSOR 10 32VDC N O PNP DOCK...

Page 33: ...5 16 13 14 OUTPUT 5 24 OUTPUT 6 24 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 COM COM COM COM REMOTE I O A INPUT 1 INPUT 2 INPUT 3 COM COM 24 24 24 24 INPUT 4 INPUT 5 24 24 INPUT 6 03 04 01...

Page 34: ...PUT 5 24 OUTPUT 6 24 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 COM COM COM COM REMOTE I O A INPUT 1 INPUT 2 INPUT 3 COM COM 24 24 24 24 INPUT 4 INPUT 5 24 24 INPUT 6 03 04 01 02 07 08 05 0...

Page 35: ...7 mm Exterior driver traffic light part 032 461 NOTE Mount to a flat surface DO NOT deform light housing with irregular wall surface Exterior driver warning sign part 038 225 French 038 225F Spanish 0...

Page 36: ...800 668 7078 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2016 Corporate 85 Heart Lake Road South Brampton ON Canada L6W 3K2 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Gr...

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