* For Reference
Supported by a minimum of six heavy-duty U-beams, the Airbag Dock Leveler has a high-volume, low-pressure air lifting system that presents an
eco-friendly alternative to oil-powered hydraulics. When activated via the Single Push Button control station, the air bags in
k to lower smoothly onto the trailer bed.
The Advanced Single Push Button Control Station controls an independent hydraulic or airbag dock leveler via a constant pressure UP button.
The Overhead Door Interlock feature (optional) prevents the dock leveler from being used whenever the overhead doors are closed.
DEPLOYING THE DOCK LEVELER
1. Raise the dock leveler by pushing the ‘UP’
button. If the button is still being pressed while
the dock is in its fully raised position, the lip
will then deploy.
2. The dock leveler will then descend with the
deployed lip on the vehicle load bed. When
the dock has fully deployed on the load bed,
loading and unloading may commence.
STORING THE DOCK LEVELER
1. To store the dock leveler, press the ‘UP’
button. The dock will raise and the lip will
retract.
2. When the lip has fully retracted, release
the button. The dock will resume the stored
position with the lip in the night lock.
BELOW LEVEL / END LOADING
1. Hold the control station’s ‘UP’ button until the
lip clears the night lock by about 6-10 inches.
Then release. While the deck is lowering,
pull the fall-safe disengaging chain on the
deck to partially extend the lip and to lower to
the below level position, with the lip hanging
between the dock face and the truck bed.
DANGER
1.
Only trained and authorized personnel may operate this dock leveler.
2.
Read, understand, and follow the instructions on this document.
3.
Prior to using the dock leveler:
•
Ensure that the dock leveler is free and clear of all debris, snow and ice.
•
Ensure that all personnel near the dock leveler are aware that it is being
operated.
•
that it is functioning properly. If the dock leveler is equipped with a
required.
•
Inspect unit for signs of structural damage or mechanical malfunction. If
damage is observed or the restraint fails to operate properly, remove it
from service and notify maintenance personnel immediately.
•
4.
When using the dock leveler:
•
Keep hands and feet clear of pinch points.
•
If the dock leveler is equipped with a light communication package, load
and unload on green only.
•
Do not exceed the rated capacity as indicated on the serial plate.
•
Do not leave equipment or material unattended on the dock leveler.
•
Keep a safe distance from both edges.
•
If dock leveler fails to operate as outlined in the accompanying manual’s
operating instructions, refer to the Troubleshooting section.
5.
If service or maintenance is required:
•
Only authorized service personnel shall maintain or service the unit.
APPLIES TO ALL DOCK LEVELERS
OPERATING INSTRUCTIONS
Only for the Airbag Dock Leveler
038-752E
www.BlueGiant.com
DISCONNECT POWER
BEFORE OPENING.
READ AND FULLY UNDERSTAND
THE OWNER’S MANUAL BEFORE
OPERATING THIS PRODUCT.
DISCONNECT POWER
BEFORE OPENING.
READ AND FULLY UNDERSTAND
THE OWNER’S MANUAL BEFORE
OPERATING THIS PRODUCT.
DISCONNECT POWER
BEFORE OPENING.
READ AND FULLY UNDERSTAND
THE OWNER’S MANUAL BEFORE
OPERATING THIS PRODUCT.
DISCONNECT POWER
BEFORE OPENING.
READ AND FULLY UNDERSTAND
THE OWNER’S MANUAL BEFORE
OPERATING THIS PRODUCT.
DISCONNECT POWER
BEFORE OPENING.
READ AND FULLY UNDERSTAND
THE OWNER’S MANUAL BEFORE
OPERATING THIS PRODUCT.
DISCONNECT POWER
BEFORE OPENING.
READ AND FULLY UNDERSTAND
THE OWNER’S MANUAL BEFORE
OPERATING THIS PRODUCT.
AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
12
ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
8.0 OPERATING INSTRUCTIONS
Airbag Dock Leveler operation placard—part # 038-752E.
WARNING
Do not operate this leveler unless you have been trained
and authorized to do so, and have read and understood all
of the safety information and instructions contained herein.
Do not operate the dock leveler beyond its rated capacity.
Do not operate this leveler until you have checked its
condition. Report the need for repairs to your supervisor
immediately and do not operate the unit until repairs are
made. Neglect may cause a minor repair to become a major
service problem and cause the leveler to become unsafe.
Never try to lift or move any part of the dock leveler manually.
Do not drive on the leveler unless the lip is securely on the
truck bed and has a minimum of 4" (102mm) overlap on its
surface.
Do not exceed 4 mph when driving over the dock leveler.
Do not drive over edges of the leveler and / or dock bumper
blocks (bumpers blocks are not structural).
Confirm brakes have been set and air has been removed
from the air-ride suspension (if applicable).
8.1 FUNCTIONAL DESCRIPTION
The Airbag Dock Leveler serves as a bridge between a loading
dock floor and a truck bed. The leveler’s upper deck plate,
complete with a hinged, vertically hanging lip, is in a shallow pit
at the edge of the dock, flush with the dock’s edge and the floor
surface.
After the door has been opened, the rear of a transport vehicle is
parked and restrained in place against the outer wall of the loading
dock, in working alignment with the dock leveler. To activate the
dock leveler, press the ‘UP’ button on the control station. The air
bag will inflate, raising the deck.
Once the lip extends, release the button. The bag will deflate,
allowing the deck to lower onto the truck bed.
Truck / Vehicle / Trailer
Dock Bumper
Dock Leveler (Typical)
Vehicle
ICC Bar
Home / Lip Sensor
(Restraint Interlock)
Dock Face
Vehicle Restraint*
Wheel Chock
Common Terms:
Driveway
