AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
11
ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
7.0 MAINTENANCE
WARNING
7.1 PLANNED MAINTENANCE PROGRAM (PMP)
In addition to the daily operator inspection, the manufacturer
recommends (and local government regulations may require)
that a planned maintenance program (PMP) and safety inspection
program be performed by a trained and authorized service
technician on a regular basis to maintain the equipment is in safe
operating condition. The PMP will provide an opportunity to make
a thorough inspection of the safety and operating condition of the
dock leveler. Necessary adjustments and repairs can be done
during the PMP, which will increase the life of components and
reduce unscheduled downtime.
Recommended procedures for a periodic planned maintenance
program that covers inspections, operational checks, cleaning,
lubrication, and minor adjustments are outlined in this manual. An
authorized dealer or distributor is prepared to assist with a planned
maintenance program by offering trained service personnel with
expertise in dock leveler maintenance requirements.
7.2 OPERATOR DAILY INSPECTION
The dock leveler should always be examined by the operator
PRIOR TO ANY USE to verify that it is safe to operate.
The manufacturer recommends making multiple photocopies
of the PMP Checklist (See Section 9.0 "
Checklist - Airbag Dock
Leveler - Operator and Planned Maintenance Program.
" The
operator should fill out this form to keep a daily record of operation
and maintenance issues.
7.3 ROUTINE SERVICING AND MAINTENANCE
Regular maintenance and care of the dock leveler is very important
for cost and operation efficiency and more importantly; operator
safety. A faulty dock leveler is a potential source of danger to the
operator, and to other personnel working near it. As with all quality
equipment, keep the dock leveler in good operating condition by
following the recommended schedule of maintenance.
Failure to properly maintain or operate the dock leveler within its
rated capacity can void the manufacturer warranty.
7.4 PLANNED MAINTENANCE PROGRAM INTERVALS
Arrange for a qualified dock leveler repair technician to perform
regularly scheduled planned maintenance on your dock leveler
every three months for single shift operations or monthly for multi-
shift operations. Call your authorized manufacturer/ dealer for
further details.
7.6 MAINTENANCE SEQUENCE
1. Cleaning, including pit area.
2. Visual inspection of all components.
3. Lubrication, as required (by a trained service technician only).
4. Test operate all functions.
5. Adjustments, if required (by a trained service technician only).
6. Check for missing or damaged dock bumpers.
7. Record inspection details and findings for owner's files.
Do not operate and/or service this dock leveler until you
have read and understood all of the safety information and
instructions contained herein and on the dock leveler.
Do not work under or around dock leveler without first placing
adequate barriers to positively prevent vehicle traffic from
entering the work area.
Follow proper lock-out/tag-out procedures.
Keep hands and feet clear of dock leveler pinch points and
wear appropriate safety attire - glasses, gloves and work
boots.
The maintenance strut must be in place before commencing
maintenance procedures.
