Blaze King Torino II Insert 1607 Operation & Installation Manual Download

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G:\InDATA\manuals\OM-1607 E V1.02

November 19, 2012

Page 2

TORINO II Insert 1607

Table of Contents

INTRODUCTION

_____________________________________________________________ 3

CERTIFICATION LABEL

________________________________________________________ 4

GENERAL INFORMATION

______________________________________________________ 5

APPLIANCE DIMENSIONS

______________________________________________________ 7

INSTALLATION INSTRUCTIONS

_________________________________________________ 8

CLEARANCES

................................................................................................................................. 9

VENTING

........................................................................................................................................ 11

INTERMITTENT PILOT & VALVE

________________________________________________ 16

WIRING DIAGRAM

___________________________________________________________ 18

LIGHTING INSTRUCTIONS

_____________________________________________________ 19

THERMOSTAT REMOTE CONTROL

______________________________________________ 20

MAINTENANCE

______________________________________________________________ 25

SERVICING

__________________________________________________________________ 27

FUEL CONVERSION

___________________________________________________________ 29

BURNER TRAY REMOVAL AND INSTALLATION

____________________________________ 31

FAN REMOVAL AND INSTALLATION

_____________________________________________ 32

TROUBLESHOOTING

__________________________________________________________ 33

REPLACEMENT PARTS

________________________________________________________ 35

WARRANTY

_________________________________________________________________ 37

NOTES

______________________________________________________________________ 41

Manufactured By

Valley Comfort Systems Inc.

1290 Commercial Way

Penticton, BC V2A 3H5

CANADA

Phone: 250-493-7444

Fax: 250-493-5833

Blaze King Industries

146 A Street

Walla Walla, WA 99362

U.S.A.

Phone: (509) 522-2730

Fax: (509) 522-9803

Summary of Contents for Torino II Insert 1607

Page 1: ...se gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Install...

Page 2: ...__________________________________________ 20 MAINTENANCE_______________________________________________________________ 25 SERVICING___________________________________________________________________ 27 FUEL CONVERSION____________________________________________________________ 29 BURNER TRAY REMOVAL AND INSTALLATION_____________________________________ 31 FAN REMOVAL AND INSTALLATION____________...

Page 3: ... Check local building and fire codes before installing your heater When you have completed the installation have it checked by your local inspector Disregarding inspection and code requirements may jeopardize your homeowner s insurance Since some insurance carriers require notification of a stove installation contact your insurance agent We want your Blaze King to give you a lifetime of trouble fr...

Page 4: ...ld be 850 mm 33 5 in wide 625 mm 24 5 in high and 380 mm 15 in deep Minimum chimney ﬂue size 76 mm x 152 mm 3in x 6 in La grandeur minimum de foyer dans lequel le foyer au gaz encastré peut être installé est de 850 mm 33 5 po large 625 mm 24 5 po haut et 380 mm 15 po profond La grandeur minimum d un conduit de cheminée est de 6 mm x 152 mm 3 po x 6 po Electrical Rating 115 Volts 0 7 Amp 60 Hz DANG...

Page 5: ...standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 or Standard for Gas Equipped Recreational Vehicles and Mobile Housing CSA Z240 4 The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa This gas appliance must not be c...

Page 6: ...0 BTU hr Altitude 0 4 500 ft 0 1372 m 0 4 500 ft 0 1372 m Primary Air Opening 50 Minimum open Electrical Rating 120 V A C 0 7 Amp 60 Hz 120 V A C 0 7 Amp 60 Hz HIGH ALTITUDE INSTALLATION When installing this appliance beyond 4500 ft 1372 m above sea level the appliance must be properly de rated and installed according to local codes in the absence of local codes with the current National Fuel Gas ...

Page 7: ...G InDATA manuals OM 1607 E V1 02 November 19 2012 Page 7 TORINO II Insert1607 APPLIANCE DIMENSIONS Fig 1 ...

Page 8: ...off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Failure to do s...

Page 9: ... Page 9 TORINO II Insert1607 INSTALLATION INSTRUCTIONS cont CLEARANCES TO COMBUSTIBLES MODEL Torino II Insert A Side Unit Shroud to Side wall min 3 76 mm B Floor in front of unit min 12 304 mm C Top shroud to 6 Mantle min 4 102 mm Sidewall CLEARANCES ...

Page 10: ...y Refractory material glass doors screen rails screen mesh and log grates can be removed from the fireplace before installing the gas fireplace insert Smoke shelves shields and baffles may be removed if attached by mechanical fasteners Trim panels or surrounds shall not seal ventilation openings in the fireplace The fireplace flue damper can be fully blocked open or removed for installation of the...

Page 11: ...with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury The Torino insert is only certified for vertical terminations Make a tight connection between the gas fireplace insert flue collar and fireplace chimney AMERICAN METAL PRODUCTS COMPONENTS LIST Description Part Collinear Top Kit 4DCAT33 Vertical Termination 4DV...

Page 12: ...Flex Fig 6 Self Tapping Screw Mill Pack Sealant Some general venting rules for best venting performance 1 Observe local code restrictions if any regarding the installation of this type of gas appliance 2 Terminate the vent with a suitable vent termination When installed in accordance with the manufacturer s instructions the combustion air supply will be in the same pressure zone as the vent outlet...

Page 13: ...t is time to install the shroud The shroud exist of two parts the bigger piece gets attached to the unit permanently and covers the fireplace opening see fig 9 below The smaller piece outer shroud can be installed and removed for servicing see Fig 11 Fig 10 on next page shows full installation Screw here Screw here Screw here Screw here Screw here Screw here Fig 9 ...

Page 14: ... and lift and pull the shroud off see fig 11 This removal is required to access and service the unit Make sure to reinstall the screws after servicing to prevent the shroud from falling off and cause property damage personal injury or loss of life Remove screw to remove outer smaller shroud Remove screw to remove outer smaller shroud Fig 10 Finished shroud kit installation Fig 11 ...

Page 15: ...Fire explosion or excessive carbon monoxide CO may result causing property damage personal injury or loss of life Step 1 Place rear log on log on pins near the rear center of the burner Step 3 Install pins in holes arrows and place final log on pins as shown Step 2 Install pins in holes arrows and place next log on pins and log support INSTALLATION INSTRUCTIONS cont Fig 12 ...

Page 16: ...ber 19 2012 Page 16 TORINO II Insert 1607 INTERMITTENT PILOT VALVE SIT 885 Proflame Valve Outlet pressure tap Inlet pressure tap Main valve Connection red Pilot Connection green Pilot Flame adjustment Stepper motor Ground connection Fig 13 ...

Page 17: ...G InDATA manuals OM 1607 E V1 02 November 19 2012 Page 17 TORINO II Insert1607 INTERMITTENT PILOT VALVE cont Fig 14 ...

Page 18: ...to a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug The Appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 CAUTION Label all wires prior to disconnection when servicing controls Wiring errors c...

Page 19: ...G InDATA manuals OM 1607 E V1 02 November 19 2012 Page 19 TORINO II Insert1607 LIGHTING INSTRUCTIONS ...

Page 20: ...and sets to the particular code of that Transmitter The system is now initialized Temperature Indication Display With the system in the OFF position press the Thermostat Key and the Mode Key at the same time Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display Fig 6 Fig 6 Remote Control display in Fahrenheit and Celsius Fig 7 Rem...

Page 21: ...flame will come on in the high position Fig 8 9 A single beep will confirm reception of the command Fig 10 Fig 11 Fig 8 Flame Off Flame Level 1 Flame Level Maximum Fig 9 Flame Level 5 Room Thermostat Transmitter Operation The Remote Control can operate as a room thermostat The thermostat can be set to a desired temperature to control the comfort level in a room To activate this function press the ...

Page 22: ...appears to the right of the temperature bulb graphic Fig 12 To adjust the set temperature press the Up or Down arrow Keys until the desired set point temperature is displayed on the LCD screen of the Transmitter Fig 13 Fig 18 Fig 12 Smart flame function Fig 13 Fan Speed Control If the appliance is equipped with a hot air circulating fan the speed of the fan can be controlled by the Proflame system...

Page 23: ... point etc When the Receiver batteries are low No beep will be emitted from the Receiver when it receives an On Off command from the Transmitter This is an alert for a low battery condition for the Receiver When the batteries are replaced the beep will be emitted from the Receiver when the ON OFF Key is pressed See Initialization of The System Key Lock This function will lock the keys to avoid uns...

Page 24: ... on the Receiver to the ON position This will bypass the remote control feature of the system and the appliance main burner will come on if the gas valve is in the On position CONTINUOUS PILOT The pilot on this unit will light automatically when turning the unit on If a standing pilot is preferred especially in cold weather the pilot can be run continuously by switching the continuous pilot switch...

Page 25: ...nd the venting system Clean and remove any lint accumulations or debris in the firebox on the burners on the pilot at the primary air opening on the convection air blower and in any combustion and convection air passage ways see FAN REMOVAL AND INSTALLATION on page 32 Check the safety system of the gas valve WARNING All parts removed or disturbed must be properly replaced after maintenance Service...

Page 26: ...t damp cloth to apply the cleaner Dry the glass with a soft dry preferably cotton cloth Most paper towels and synthetic materials are abrasive to ceramic glass and should be avoided 3 Our dealers have had good results from the products listed below We can not however guarantee the results of these products a BRASSO b POLISH PLUS by KEL KEM c COOK TOP CLEAN CREME by ELCO d WHITE OFF by RUTLAND NOTE...

Page 27: ... door 3 Loosen the Robertson lever lock screw holding the aeration lever 4 Pulling the lever increases aeration pushing the lever decreases aeration 5 Tighten the lever lock screw once there is satisfactory adjustment CHANGING MAIN BURNER ORIFICE 1 Remove the outer shroud see INSTALLATION INSTRUCTIONS cont on page 14 1 Open the door remove logs and firebox liner panels 2 Remove the burner 3 Use a ...

Page 28: ...heck the condition of the glass and the gasket before installing door 2 Replace the window glass and gasket and re install the top glass retainer 3 Swing the door shut and re attached the door latch If the glass has been damaged contact your dealer and replace the glass and gasket with a new glass and gasket provided by your dealer WARNING Do not operate appliance with the glass front removed crac...

Page 29: ...Replace orifices see BURNER TRAY REMOVAL AND INSTALLATION on page 31 for Burner tray removal installation 2 Replace stepper motor see next page 3 Convert pilot fuel see instructions below How to convert Pilot fuel 1 Use a 7 16 wrench to loosen the pilot hood 2 Push the little tab in and the little tab with hole should pop out The hole stamp tab LP out is used for Propane The stamped tab NA out is ...

Page 30: ...G InDATA manuals OM 1607 E V1 02 November 19 2012 Page 30 TORINO II Insert 1607 FUEL CONVERSION cont ...

Page 31: ...burner at front and take out of firebox INSTALL BURNER TRAY When placing the burner tray back into the firebox make sure the mixing tube plenum see fig 17a slides over the orifice Screw burner tray into firebox with two screws see fig 10b backup quarter turn on one of the screws for expansion in material When properly installed you should NOT be able to lift up the Burner tray at the back the burn...

Page 32: ...shed by the following steps 1 Disconnect electrical power to the appliance 2 Remove outer shroud see INSTALLATION INSTRUCTIONS cont on page 14 3 Disconnect all wires be sure to label wires prior to disconnecting to ensure they are replaced in the correct location 4 Remove the 4 screws holding the fan to the rear shell 5 Installation is the reverse order of the previous steps ...

Page 33: ... not light 1 When lighting the appliance for the first time after installation or after servicing there is air in the gas line It takes a while for all the air to purge out of the pilot before gas can reach the pilot and ignite Remove the glass door and try lighting the pilot many times to purge the air 2 Check to make sure the gas supply to the appliance is turned on and there is adequate gas sup...

Page 34: ... pressure and clock input rating for over firing Sharp blue flames with flames lifting off the burner at the ends 1 Too much primary air Reduce primary air by closing the primary air shutter During cold temperatures some flame lifting may occur during start up see SERVICING on page 27 Convection blower does not turn on 1 The convection fan is thermostatically controlled It will only turn on when t...

Page 35: ...0 6 500ft 1 EA 1 6065 BRICK PANEL CLIP 2 EA 2 1736 FIREBOX BAFFLE 1 EA 3 1618 DOOR 1 EA 4 1666 CERAMIC DOOR GLASS 1 EA 5 0254C 6ft DOUBLE BULB TADPOLE 1 EA 6 1613 BRICK PANEL SET 3 PIECES 1 EA 7 0712A PSE PILOT 1 EA 8 SIT004 PROFLAME RECEIVER with FAN TIMING 1 EA 9 SIT001 VALVE with STEPPER MOTOR 1 EA 10 SIT003 IGNITION CONTROL 1 EA 11 SIT002 FAN CONTROL 1 EA 12 1619 BURNER TRAY ASSEMBLY 1 EA 13 Z...

Page 36: ...G InDATA manuals OM 1607 E V1 02 November 19 2012 Page 36 TORINO II Insert 1607 REPLACEMENT PARTS cont ...

Page 37: ...ed for replacement parts Warranty Period Components Covered Parts Labor Gas 1 Year X All parts materials and surface finishes flaking and peeling Except as covered by Conditions Exclusion and Limitations listed 2 Years X Igniters Thermocouple Thermopile Molded Refractory Panels Log sets Fan assembly Ignition components Gas valve Burner components Thermostat 5 Years 2 Years X Firebox Heat Exchanger...

Page 38: ...trictions and exclusions apply to this warranty Limited One 1 Year Warranty Under this warranty Blaze King covers all exterior surface finishes against defects in materials and workmanship for part repair or replacement and limited labor for the first 1 year to the original purchaser Please see the exclusions and limitations section below as certain restrictions and exclusions apply to this warran...

Page 39: ...anty on this stove If unsure as to the extent of this Limited Warranty contact your authorized Blaze King dealer before installation 9 Blaze King will not be responsible for inadequate performance caused by environmental conditions 10 The Limited Warranty does not cover installation and operational related problems such as use of downdrafts or spillage caused by environmental conditions Environmen...

Page 40: ...warrantable Blaze King will not be liable for travel costs for service work In the event of in home repair work the customer will pay any in home travel fees or service charges required by the Authorized Dealer 27 At no time will Blaze King be liable for any consequential damages which exceed the purchase price of the unit Blaze King has no obligation to enhance or modify any stove once manufactur...

Page 41: ...G InDATA manuals OM 1607 E V1 02 November 19 2012 Page 41 TORINO II Insert1607 NOTES ...

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