PI-1010A
Page 27
DATE PRINTED: 4/7/11
Version 1.05
Maintenance
CATALYTIC COMBUSTOR, REPLACEMENT
After the stove has been in operation for several hours the catalytic thermometer on top of the stove should read in the
active zone. If the thermometer's indicator needle does not stay above the 1/3 mark in the active zone, even with a hot
burning fire, the catalyst may need replacement. Be sure to observe the stoves operation for a period of 7 to 10 days
before considering replacing the combustor.
If the combustor must be examined or replaced, follow this procedure:
1.
Allow the stove to burn out and cool down.
2.
Open the door and remove the flame shield - the perforated plate that is just above the inside of the door opening.
Lift it slightly and pull it forward and down.
3.
The combustor is held together by a stainless steel band. Using a screwdriver, gently pry under the band at each
end. When the combustor is loose it can be inched forward, and lowered through the loading door.
4.
The insulating material around the stainless band will probably disintegrate as the combustor is removed. If the
combustor is placed back in the stove, the insulating material MUST be replaced. Obtain a piece pre cut combustor
gasket from your dealer. When installing the insulation, ensure the ends of the gasket meet up.
5.
Do not burn the stove with the combustor removed, or without the insulation around the combustor.
6.
Before replacing the combustor, clean the combustor seat and the area around it. Also, using a vacuum cleaner,
clean the area around the by-pass.
7.
With the stainless flanges on each end and the bottom, lift the new combustor into position. The combustor should
slide easily into position. Push it back as far as it will go. Don't be concerned if it appears a bit loose. The insulation
around the outside of the stainless band will expand during the first fire holding the combustor in place.
8.
Replace the flame shield (the Perforated plate) by holding it inside the firebox with the triangular wings facing away
from you. Lift it into position, between the door and the catalyst, and rest the bottom of the plate on the two pins that
protrude below the catalyst. The flame shield should rest at an angle (about 45 degrees) with its bottom near the
combustor, and its top near the stove front.
CLEANING DOOR GLASS
The best way to keep the glass clean is to leave the stove on high burn for a period of time after each reloading. The
moisture evaporating off a new load of wood contributes to the amount of the creosote on the inside of the glass.
Removing that moisture at the beginning of the burn cycle helps to keep the glass clean. Leaving the thermostat on a
higher setting for 30 minutes to an hour before turning to low for an overnight burn will also help. Even then the glass
may coat during a low burn. Heavier deposits may require hand cleaning. Manual glass cleaning should be done when
the stove and glass are cool. DO NOT CLEAN THE GLASS WHILE IT IS HOT. Use a soft cloth and a NONABRASIVE
household cleaner. After using any cleaner, thoroughly rinse the glass with water to remove any deposits left by the
cleaner. Failure to remove all traces of glass cleaner will result in the glass cleaner residue baking on. This residue may
be very difficult to remove.
DOOR GLASS, REPLACEMENT
Your BLAZE KING is equipped with a door containing a strong, heat-resistant ceramic glass. This glass is intended to
withstand extremely high temperatures and is tested for continuous use above 1200 degrees Fahrenheit. However, this
glass can be broken through improper use. If glass replacement becomes necessary, use only BLAZE KING GLASS.
DO NOT SUBSTITUTE ANY OTHER MATERIAL.
Allow the fire to completely burn out and the stove to cool down.
1.
Retain all metal parts for re-installation.
2.
Open the door and remove the door gasket. Remove the nuts holding the retainers to the inside of the door.
3.
Remove the damaged glass and the old glass gasket.
4.
The replacement glass has the gasket around its perimeter. Place the glass in the door frame. Be sure the words
"Blaze King" etched in the glass read correctly when the door is closed.
5.
Replace the gasket and reinstall the retainers with the proper nuts.
WARNING
BROKEN DOOR GLASS IS SHARP. ALWAYS WEAR EYE PROTECTION AND PROTECTIVE GLOVES WHEN
HANDLING GLASS. DISCARD THE GLASS IN A CLOSED CONTAINER INACCESSIBLE TO CHILDREN.
