Blastrac BMP-4000E Operating Instructions Manual Download Page 1 | Manualshive

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ORIGINAL in English

OPERATING INSTRUCTIONS

BMP-4000E BMP-4000G

VERSION 1.8

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Summary of Contents for BMP-4000E

Page 1: ...ORIGINAL in English OPERATING INSTRUCTIONS BMP 4000E BMP 4000G VERSION 1 8...

Page 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Page 3: ...moving the drum 16 4 4 Changing picks on the drum 17 4 5 Mounting the drum 17 5 Operating 18 5 1 Switching the E version machine on 20 Switching the G version machine on 20 5 2 Levelling the machine w...

Page 4: ...self ride scarifier BMP 4000 can be supplied as an electric version or a diesel version The diesel version is for outdoor use only BMP 4000G the electric version is for indoor use only BMP 4000E This...

Page 5: ...5...

Page 6: ...8 Side plate drum housing 24 Diesel fuel cap with filter 9 Right Hand slide plate 25 Oil filling opening and dipstick of diesel engine 10 Right Hand back wheel measuring system optional 26 Cooling fa...

Page 7: ...th installed three phase alternator 17 Fuel feed line with fuel prefilter 6 1 2 inch square socket for turning the engine 18 Type plate 7 Oil drain screw 19 Silencer 8 Speed control lever 20 Central c...

Page 8: ...9 Water pump ON OFF optional 10 Left Hand back wheel UP DOWN 20 Battery charge control 11 Right Hand back wheel UP DOWN 21 Engine temperature display 12 Switch for milling motor MILLING ON NEUTRAL MIL...

Page 9: ...a of at least 15 meter from the machine f Never use the machine when the surface is not clear and if there is a risk of stumbling or tripping g Remove electrical cables and dust hoses from the surface...

Page 10: ...lothing Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts c Stay alert watch what you are doing and use common sense when operating the machine d The co...

Page 11: ...tions and repair on the machine The main switch can be locked in the OFF position by using a padlock and placing it through the main switch E version Turn the contact key to OFF and pull out the deadm...

Page 12: ...s It could make workplace floors slippery contaminate the environment and could create a possible fire explosion hazard i Never change the oil pressure of the machine Changing the oil pressure could c...

Page 13: ...directly below or behind the machine h When transporting the machine do so in such a manner that damage due to the effects of the use of force or incorrect loading and unloading is avoided i The lifti...

Page 14: ...bliged Safety glasses with lateral protection are obliged CE mark on this machine Wear protecting gloves Safety shoes obliged Consult the manual before operating the machine No lifting point DANGER Ro...

Page 15: ...afety equipment is in place 4 2 Checkpoints of machine safety Check if All hydraulic hose connections are tightened and there is no leakage of oil The safety functions and operating functions work cor...

Page 16: ...hand slide plate 9 Loosen the bolts of the side plate 8 and remove it Use a pallet truck with the metal plate of the E08965 Drum changing kit and position it underneath the drum Pull out the main plu...

Page 17: ...cks can keep turning around their axles inside the drum this helps the picks to wear off even If the picks wear off uneven they will have to be replaced sooner The picks for concrete E07777 have a rou...

Page 18: ...ft Wheel will light up green when the left hand wheel is folded out LS Limit Switch LS Right Wheel will light up green when the right hand wheel is folded out LS Limit Switch Failures Thermal Failure...

Page 19: ...9 Leveller 10 Left Hand back wheel UP DOWN 11 Right Hand back wheel UP DOWN 12 Switch for milling motor MILLING ON NEUTRAL MILLING REVERSE 13 Switch for operating mode MILLING NEUTRAL DRIVE 14 Joysti...

Page 20: ...here is no milling and driving possible when there is no one on the platform Attach the cord of the deadman switch 5 to your arm or clothing Pull out the emergency switch 6 Turn the key contact switch...

Page 21: ...is possible after the engine is switched off Starting the diesel engine 1 Take place on the operator platform The platform is fitted with a safety switch so there is no milling and driving possible w...

Page 22: ...u can use both handles 10 11 Always lift and lower the machine carefully and with low speed 14 Make sure the switches 12 13 and the joystick 14 are in the middle position 12 Milling on Milling Reverse...

Page 23: ...o the essential depth use both handles 10 11 to keep the machine levelled o Don t try to take away to much in one pass it is better to do more passes If the depth is set push the joystick slowly to th...

Page 24: ...d handle 10 Take out the pin turn the wheel inside and put the pin back in Be careful with all the hoses and check if the hoses and cables are not stuck between the frame Lower the LH wheel handle 10...

Page 25: ...0 or else the battery may become fully discharged 5 8 Refuelling the engine DANGER Fire hazard from fuel Leaked or spilled fuel can ignite on hot engine parts and cause serious burn injuries Only refu...

Page 26: ...t ambient temperature at start C Percentage of petroleum for Summer fuel Winter fuel 0 to 10 10 to 15 15 to 20 20 to 30 20 30 50 20 50 1 Make sure the machine is levelled check the levellers 2 Make su...

Page 27: ...engine oil Unsuitable engine oil considerably reduces engine service life Only use engine oil that fulfills the specifications stipulated above CAUTION Danger of burns There is a danger of burns when...

Page 28: ...an it 4 Reinsert the dipstick 5 Pull out the dipstick and check the oil level 6 If the oil level is close to the min mark add engine oil to the max mark 7 Reinsert the dipstick The 3M41 engine without...

Page 29: ...electric connections for sediments of dirt or foreign bodies Check the seals around the drum housing Check the diesel fuel level After each workday Protect the ignition lock against dirt and moisture...

Page 30: ...nging of hydraulic motor and checking coupling buffer To check the buffer of the milling axle coupling the hydro motor should be taken off Fold the left wheel in 1 and loosen the hydraulic hoses from...

Page 31: ...hem at least annually Partnumber Item RB270A 9 Shock absorber Use the handles 1 to let the machine down as far as possible so it will stand on the drum and the 3 wheels 2 Remove the back cover 3 1 2 2...

Page 32: ...lowly and carefully let the machine down Use a pallet truck 7 and crowbar 8 to align the shock absorbers with the holes in the frame 7 8 9 Make sure all nuts spring washers washers are tightened prope...

Page 33: ...25 operating hours Change the engine oil Check the tappet clearance and adjust if necessary consult Hatz manual Check the screw connections do not retighten the screws for attaching the cylinder head...

Page 34: ...e Check the water separator Check the fuel prefilter for contamination and change it if necessary Check the air filter maintenance indicator Every 500 operating hours Change the fuel prefilter Maintai...

Page 35: ...el motor Put the key of the dead man s switch in Motor protection switch triggers while running Motor protections switch triggered because of overload Motor has a defect Reduce the scarifying depth Ch...

Page 36: ...during operation Stop the machine immediately and consult the Hatz engine manual 21 Indicator stays on or flashes during operation Stop the machine immediately and consult the Hatz engine manual 22 I...

Page 37: ...h Length 1995 mm 1995 mm Width 840 1190 1512 mm 840 1190 1512 mm Height 1660 mm 1660 mm Weight 1550 kg excl drum 1590 kg excl drum Noise level Up to 98 5dB A Up to 98 5dB A Dust hose connection 150 mm...

Page 38: ...on precaution measures for 24 8 hours IMPORTANT NOTE Vibration levels can vary in different circumstances The indicated value was measured on a new machine The surface to be treated the depth of milli...

Page 39: ...s as well as the regulations of the battery manufacturer for the storage of batteries 6 Close and seal all engine openings air intake openings air outlet openings and the exhaust gas opening so that n...

Page 40: ...egulations and the environmental laws in the country of use Because of the danger of possible environmental damage only permit an approved specialist company to dispose of the machine The original ope...

Page 41: ...gton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Stra e 15 D 50829 K ln Ossendorf Tel 0049 221 70 90 32...

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