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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 

 

BiSolid Comfort                                                                                 OM-BSCV00/08/2012/EN 

 

 

2. INTRODUCTION 

2.1. BOILER GENERAL REQUIREMENTS 

 

The boiler and its accompanying equipment must be installed and used in accordance to the 
designed heating installation, all applicable legal norms, technical standards and manufacturer 
instructions. The boiler should be used only for the subscribed purposes.  

 

The  boiler  must  be  installed  only  for  the  purposes  for  which  is  designed.  If  the  boiler  is 
delivered  and  installed  to  the  customer  by  the  same  person,  then  the  whole  accompanying 
documentation  must  be  provided  as  well  (especially  the  user  manual  book).  The  boiler’s 
genuine package should be kept until its initial operation start up, in case the boiler should be 
transported again. 

 

After installation the boiler operation must be initiated by servicing organization, authorized by 
the manufacturer.   
 
The  boiler  corresponds to  the  applicable  EU  legal  provisions.  If the  boiler  should  be  used  in 
countries outside the EU, all deviations from local laws and legal provisions must be identified 
and corrected. 
 
In  case  of  faults  in  the  boiler  please  contact  a  servicing  organization  authorized  by  the 
manufacturer.  Every  incompetent  intervention  might  damage  the  boiler  (and  possibly  the 
accompanying equipment).  
 
The servicing technician initializing the boiler start up for first time must show the customer all 
of its main components, different boiler systems and how to control the boiler. The technician 
must present the boiler’s safety elements and signalization, and respectively the relevant user 
reaction. If the boiler is delivered and installed to the customer by the same person, then he 
must  ensure  that  boiler’s  genuine  package  is  kept,  in  case  the  boiler  should  be  transported 
again. 
 
Please check the delivery of the boiler’s standard accompanying equipment.  
 
Please  check  if  the  delivered  model  and  type  of  the  boiler  corresponds  to  the  usage 
requirements.  
 
If you are not sure how to manage the boiler, please carefully read the relevant instructions in 
this manual for operation and installation, and respectively continue as prescribed.  
 
Please  never  take/stick  off  or  damage  the  marks  and  signs  on  the  boiler.  Please  keep  the 
boiler  genuine  package  until  its  initialization  to  operation,  in  case  the  boiler  should  be 
transported again.   
 
If doing a boiler repair, you must always use genuine spare parts only! 
 
It  is  forbidden  to  make  any  changes  to  the  internal  installation  of  the  boiler  or  to  change 
anything in any way.   

 

 

Summary of Contents for Comfort 03

Page 1: ...TION OPERATION AND MAINTENANCE MANUAL BiSolid Comfort 30 1 2013 19 38 OM BSCV00 08 2012 EN MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF HOT WATER SOLID FUEL BOILER FROM SERIES BISOLD COMFORT 0...

Page 2: ...ANING THE ASH 18 5 6 CONDENSATION AND TARS 18 5 7 BOILER SWITCH OFF 18 5 8 BOILER SHORT TERM SWITCH OFF 18 5 9 BOILER LONG TERM SWITCH OFF 19 5 10 BOILER MAINTENANCE 19 5 11 BOILER CLEANING 20 5 12 BO...

Page 3: ...nd all of its accessories operate under variable electricity 220 230 V Improper electrical installation or repair may endanger user s life from electrical shock Installation works must be performed on...

Page 4: ...Comfort 03 04 05 are cast iron section boilers for firing wood pellets or wood logs The hot water boilers are designated for heating of small domestic and company dwellings as well as for hot domestic...

Page 5: ...imensions of the boilers Description Dimension Comfort 03 Comfort 04 Comfort 05 Number of sections Pcs 3 3 4 4 5 5 Fuel Wood Pellets Wood Pellets Wood pellets Length mm 636 976 736 1076 836 1176 Heigh...

Page 6: ...ted operating temperature which feature provides high efficiency of the appliance at minimum fuel consumption The combustion chamber of the burner is made from fire resistance steel which guarantees r...

Page 7: ...14961 2 ENplus A1 ENplus A1 ENplus A1 Nominal heating output kW 20 18 25 24 32 30 Working pressure Pa 0 4 0 4 0 4 0 4 0 4 0 4 Fuel consumption at nominal heating output kg h 9 6 4 2 12 2 5 6 15 6 7 0...

Page 8: ...ganization authorized by the manufacturer Every incompetent intervention might damage the boiler and possibly the accompanying equipment The servicing technician initializing the boiler start up for f...

Page 9: ...e dangerously hot If there is any leakage from the boiler s heat exchanger or when the heat exchanger is choked up do not try to start the boiler until normal operation conditions are recovered 2 2 EN...

Page 10: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL BiSolid Comfort OM BSCV00 08 2012 EN 10 Figure 2 Pressure losses in the combustion chamber...

Page 11: ...d water heat exchanger with a suitable number of sections The assembled boiler body is equipped with the necessary pipe elements for connecting to the water supply system The boiler body is also equip...

Page 12: ...f the boiler draught is the thermo regulating valve Figure 4 The regulator is situated on the cast iron body exit It regulates the primary air quantity used for firing under the boiler fire grate by o...

Page 13: ...position controls the burning intensity and by that the boiler heating output when operating with wood logs The thermo regulating valve is connected to the control flap by a chain The chain is connec...

Page 14: ...to be built in accordance to the following scheme Figure 7 Figure 7 Schematic hydraulic diagram 1 Safety heat exchanger 2 Safety valve TS 131 S 20 3 Water supply 4 Safety valve 3 bar 1 2 5 Stopping v...

Page 15: ...ansion tank must be chosen properly complying with the water volume changes resulting from its heating and cooling The expansion tanks and their pipe connection lines must be protected against freezin...

Page 16: ...ld not be acid pH factor must be higher than 7 0 At first place a comprehensive rinsing of the entire heating system should be performed Warning Water quantity in the system should not be decreased or...

Page 17: ...NT When the desired heating water temperature is 60 C you can heat the water in the boiler for example with 5 C higher than the desired temperature of 60 C it is measured by the boiler thermometer Thi...

Page 18: ...get warmed When the boiler operates with low water temperature usually under 65 C or when the used fuel is wet then the water condenses in the flue gasses and the condense leaks down over the cold boi...

Page 19: ...he combustion chamber and to dump the ash from the drawer It is important that the user performs periodical maintenance of the appliances in order to achieve effective usage prevention of possible pro...

Page 20: ...antity of tars over the combustion chamber inside walls then it must be removed by using a scraper or burned by firing hard wood at maximum operation temperature Direction The ash must be stored the a...

Page 21: ...boiler BiSolid Comfort Pos Description Pcs 1 Hot water boiler Bisolid Comort 1 2 Wood pellet burner Bisolid GP 1 3 Pellet auger Bisolid 1 4 Ash tray 1 5 Electrical control panel 1 6 TRV thermo regula...

Page 22: ...wood pellets with diameter 6 8 mm and category of wood pellets according to EN 14961 2 ENplus A1 Switching the boiler operation from wood logs to wood pellets must be performed manually by switching...

Page 23: ...h wood logs must be performed in the appropriate way according to the instructions in parts 5 7 5 8 and 5 9 presented in the current manual for operation When operating with wood pellets the pellet bu...

Page 24: ...erating with wood logs please observe the instructions presented in part 5 11 from the current manual for operation When operating with wood pellets cleaning of the burner must be performed in accorda...

Page 25: ...he electrical parts must be performed by authorized person Warning The burner must be connected to the electrical installation of the relevant appliance boiler by observing all safety techiques The ma...

Page 26: ...5 6 1 2 3 4 5 6 1 2 3 4 5 6 6 5 4 3 2 1 6 5 4 3 2 1 Fresh air Extactor fan option Pump Ignition Photo sensor Start Back fire Room thermostat Pt 1000 H2O 1100 W X1 X2 X3 X4 X5 F1 2A F2 2A F3 2A F4 2A F...

Page 27: ...pump must always operate when the boiler looses heat for unloading purposes 6 8 CONTROL PANEL WITH CONNECTORS FOR PELLET BURNER Figure 11 Control panel with connectors for pellet burner wiring diagra...

Page 28: ...room thermostat Before connecting the room thermostat to the connector moving part for ROOM THERMOSTAT positioned on the back of the boiler s side cover panel remove the factory installed bridge locat...

Page 29: ...site direction to the heated water circulation In new systems all radiators have to be cleaned from erosive materials and rinsed with warm water under pressure We recommend installation of precipitant...

Page 30: ...fire provisions the boiler must be installed Over flooring from inflammable material Over surface from inflammable material under covering the boiler with 20 mm pitch from every side and covering the...

Page 31: ...inimum distances which must be observed in order to guarantee safe operation in the boiler room and availability to perform servicing cleaning and refueling The distance between the boiler front side...

Page 32: ...ion After connecting the boiler to the heating system screw the boiler s filling and draining stop cocks at its back side Install the flue pipe with the boiler s flue flap for extracting the flue gass...

Page 33: ...Solid Comfort OM BSCV00 08 2012 EN 33 7 7 BOILER SPARE PARTS The spare parts for hot water boilers from series BiSolid Comfort 03 04 05 are presented in Figure 14 and Figure 15 Figure 14 Spare parts o...

Page 34: ...4 SN 091 SN 091 SN 091 22 Grid lock hinge SN 085 SN 085 SN 085 23 Grid SN 110 SN 110 SN 110 24 Lock hinge SN 123 SN 123 SN 123 25 Grid lock socket SN 140 SN 140 SN 140 26 Door lock cylinder SN 131 SN...

Page 35: ...e used fuel type requiring highest accumulation tank volume Usage of accumulation tank is not necessary when the defined volume is lower than 300 litres 7 9 TRANSPORTATION AND STORAGE The boilers for...

Page 36: ...e cleaning manhole Fix the pipeline to the boiler flue outlet Install the flue gasses pipe to the chimney by using the shortest track without using excessive number of bends Avoid undesirable coupling...

Page 37: ...ECTING TO CHIMNEYS It is enough to have a drawing for connecting the boiler flue outlet to the chimney as main condition for the boiler correct functioning This requirement is essential and determines...

Page 38: ...ive height of flue gas chimney is determined by the coupling point of the boiler flue outlet to the chimney Make sure that the chimney system sizing and the flue connection to the chimney is performed...

Page 39: ...Excesive boiler condensation and black liquid formation Low outlet water temperature Try to operate the boiler with flue gas temperature of 160 C over the ambient temperature The boiler lower door is...

Page 40: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL BiSolid Comfort OM BSCV00 08 2012 EN 40 Supplier Address City Str Tel Fax http Reserved rights for technical changes...

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