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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 

 

BiSolid Comfort                                                                                 OM-BSCV00/08/2012/EN 

 

17 

 

5. BOILER OPERATION AND CONTROL WITH WOOD LOGS 

5.1. BOILER FIRING 

 

Before firing a hot water boiler from BiSolid Comfort 03/04/05 series check the manometer and 
wether there is enough water in the heating system. Open the stopping valve, located between 
the boiler and the heating system. Spread paper over the cleaned fire-grate and then put over 
it enough quantity of chopped wood pieces. Open the flue flap and close the fuel feeding door. 
Ignite the paper through the ash cleaning door and fully open the regulating flap, located on 
the  same  door.  When  the  fire  has  ignited  enough  layer  of  the  main  fuel,  a  smooth  burning 
should be observed. When the fire has enough power, add more fuel up to the lower edge of 
the fuel feeding door.    
 
Ensure equal layer of fuel on the whole boiler depth. When the boiler has reached the needed 
heating output, then it is necessary to part or half close the chimney flap, in order ro prevent 
exctraction of heat to the chimney.  
 
 

 

Danger 

  Do not start the boiler if it’s not connected to a chimney.  
  Before starting the boiler check its connection with the chimney. 
  Check  the  chimney  draught.  If  it  is  above  the  recommended  values  a 

draught regulator has to be installed.  

 

5.2. HEATING WATER TEMPERATURE ADJUSTMENT 

 

When the desired heating water temperature is 60°C, you can heat the water in the boiler for 
example  with  5°C  higher  than  the  desired  temperature  of  60°C  (it  is  measured  by  the  boiler 
thermometer).  This  is  possible  if  you  turn  the  thermo-regulating  valve’s  head  to  65°C  and 
check  if  the  regulating  chain  is  streched  and  the  regulating  flap  is  completely  closed.  This 
position  of  the  flap  regulating  chain  can  be  adjusted  by  turning  the  regulating  valve’s  head. 
Then  the  process  of  adjustment  works  out.  When  the  water  temperature  decreases,  the 
regulating  flap  will  start  to  open  by  the  force  applied  from  the  chain.  When  the  water 
temperature suddenly increases, the regulating flap will start to close. In such way the air fed 
in the burning zone can be regulated, respectively the water temperature in the boiler.  
 

5.3. REFUELING THE BOILER 

 
First close the regulating flap, this action will cut the air supply needed for firing in the boiler. 
After that, open the chimney (flue) flap completely. Gradually open the fuel feeding door and 
wait until all gasses are led out from the burning chamber to the chimney. Only then you can 
open  the  fuel  feeding  door  completely  and  start  to  refuel  the  boiler.  After  closing  the  fuel 
feeding  door,  you  should  again  restore  the  chimney  flap  position  and  the  regulating  flap 
function.  
 

Danger 

  Boiler doors must not be opened when it operates continuously.    
  When  refueling  the  boiler  ensure  minimum  distance  of  5  cm  between  the 

loaded fuel highest point and the combustion chamber top surface.  

Summary of Contents for Comfort 03

Page 1: ...TION OPERATION AND MAINTENANCE MANUAL BiSolid Comfort 30 1 2013 19 38 OM BSCV00 08 2012 EN MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF HOT WATER SOLID FUEL BOILER FROM SERIES BISOLD COMFORT 0...

Page 2: ...ANING THE ASH 18 5 6 CONDENSATION AND TARS 18 5 7 BOILER SWITCH OFF 18 5 8 BOILER SHORT TERM SWITCH OFF 18 5 9 BOILER LONG TERM SWITCH OFF 19 5 10 BOILER MAINTENANCE 19 5 11 BOILER CLEANING 20 5 12 BO...

Page 3: ...nd all of its accessories operate under variable electricity 220 230 V Improper electrical installation or repair may endanger user s life from electrical shock Installation works must be performed on...

Page 4: ...Comfort 03 04 05 are cast iron section boilers for firing wood pellets or wood logs The hot water boilers are designated for heating of small domestic and company dwellings as well as for hot domestic...

Page 5: ...imensions of the boilers Description Dimension Comfort 03 Comfort 04 Comfort 05 Number of sections Pcs 3 3 4 4 5 5 Fuel Wood Pellets Wood Pellets Wood pellets Length mm 636 976 736 1076 836 1176 Heigh...

Page 6: ...ted operating temperature which feature provides high efficiency of the appliance at minimum fuel consumption The combustion chamber of the burner is made from fire resistance steel which guarantees r...

Page 7: ...14961 2 ENplus A1 ENplus A1 ENplus A1 Nominal heating output kW 20 18 25 24 32 30 Working pressure Pa 0 4 0 4 0 4 0 4 0 4 0 4 Fuel consumption at nominal heating output kg h 9 6 4 2 12 2 5 6 15 6 7 0...

Page 8: ...ganization authorized by the manufacturer Every incompetent intervention might damage the boiler and possibly the accompanying equipment The servicing technician initializing the boiler start up for f...

Page 9: ...e dangerously hot If there is any leakage from the boiler s heat exchanger or when the heat exchanger is choked up do not try to start the boiler until normal operation conditions are recovered 2 2 EN...

Page 10: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL BiSolid Comfort OM BSCV00 08 2012 EN 10 Figure 2 Pressure losses in the combustion chamber...

Page 11: ...d water heat exchanger with a suitable number of sections The assembled boiler body is equipped with the necessary pipe elements for connecting to the water supply system The boiler body is also equip...

Page 12: ...f the boiler draught is the thermo regulating valve Figure 4 The regulator is situated on the cast iron body exit It regulates the primary air quantity used for firing under the boiler fire grate by o...

Page 13: ...position controls the burning intensity and by that the boiler heating output when operating with wood logs The thermo regulating valve is connected to the control flap by a chain The chain is connec...

Page 14: ...to be built in accordance to the following scheme Figure 7 Figure 7 Schematic hydraulic diagram 1 Safety heat exchanger 2 Safety valve TS 131 S 20 3 Water supply 4 Safety valve 3 bar 1 2 5 Stopping v...

Page 15: ...ansion tank must be chosen properly complying with the water volume changes resulting from its heating and cooling The expansion tanks and their pipe connection lines must be protected against freezin...

Page 16: ...ld not be acid pH factor must be higher than 7 0 At first place a comprehensive rinsing of the entire heating system should be performed Warning Water quantity in the system should not be decreased or...

Page 17: ...NT When the desired heating water temperature is 60 C you can heat the water in the boiler for example with 5 C higher than the desired temperature of 60 C it is measured by the boiler thermometer Thi...

Page 18: ...get warmed When the boiler operates with low water temperature usually under 65 C or when the used fuel is wet then the water condenses in the flue gasses and the condense leaks down over the cold boi...

Page 19: ...he combustion chamber and to dump the ash from the drawer It is important that the user performs periodical maintenance of the appliances in order to achieve effective usage prevention of possible pro...

Page 20: ...antity of tars over the combustion chamber inside walls then it must be removed by using a scraper or burned by firing hard wood at maximum operation temperature Direction The ash must be stored the a...

Page 21: ...boiler BiSolid Comfort Pos Description Pcs 1 Hot water boiler Bisolid Comort 1 2 Wood pellet burner Bisolid GP 1 3 Pellet auger Bisolid 1 4 Ash tray 1 5 Electrical control panel 1 6 TRV thermo regula...

Page 22: ...wood pellets with diameter 6 8 mm and category of wood pellets according to EN 14961 2 ENplus A1 Switching the boiler operation from wood logs to wood pellets must be performed manually by switching...

Page 23: ...h wood logs must be performed in the appropriate way according to the instructions in parts 5 7 5 8 and 5 9 presented in the current manual for operation When operating with wood pellets the pellet bu...

Page 24: ...erating with wood logs please observe the instructions presented in part 5 11 from the current manual for operation When operating with wood pellets cleaning of the burner must be performed in accorda...

Page 25: ...he electrical parts must be performed by authorized person Warning The burner must be connected to the electrical installation of the relevant appliance boiler by observing all safety techiques The ma...

Page 26: ...5 6 1 2 3 4 5 6 1 2 3 4 5 6 6 5 4 3 2 1 6 5 4 3 2 1 Fresh air Extactor fan option Pump Ignition Photo sensor Start Back fire Room thermostat Pt 1000 H2O 1100 W X1 X2 X3 X4 X5 F1 2A F2 2A F3 2A F4 2A F...

Page 27: ...pump must always operate when the boiler looses heat for unloading purposes 6 8 CONTROL PANEL WITH CONNECTORS FOR PELLET BURNER Figure 11 Control panel with connectors for pellet burner wiring diagra...

Page 28: ...room thermostat Before connecting the room thermostat to the connector moving part for ROOM THERMOSTAT positioned on the back of the boiler s side cover panel remove the factory installed bridge locat...

Page 29: ...site direction to the heated water circulation In new systems all radiators have to be cleaned from erosive materials and rinsed with warm water under pressure We recommend installation of precipitant...

Page 30: ...fire provisions the boiler must be installed Over flooring from inflammable material Over surface from inflammable material under covering the boiler with 20 mm pitch from every side and covering the...

Page 31: ...inimum distances which must be observed in order to guarantee safe operation in the boiler room and availability to perform servicing cleaning and refueling The distance between the boiler front side...

Page 32: ...ion After connecting the boiler to the heating system screw the boiler s filling and draining stop cocks at its back side Install the flue pipe with the boiler s flue flap for extracting the flue gass...

Page 33: ...Solid Comfort OM BSCV00 08 2012 EN 33 7 7 BOILER SPARE PARTS The spare parts for hot water boilers from series BiSolid Comfort 03 04 05 are presented in Figure 14 and Figure 15 Figure 14 Spare parts o...

Page 34: ...4 SN 091 SN 091 SN 091 22 Grid lock hinge SN 085 SN 085 SN 085 23 Grid SN 110 SN 110 SN 110 24 Lock hinge SN 123 SN 123 SN 123 25 Grid lock socket SN 140 SN 140 SN 140 26 Door lock cylinder SN 131 SN...

Page 35: ...e used fuel type requiring highest accumulation tank volume Usage of accumulation tank is not necessary when the defined volume is lower than 300 litres 7 9 TRANSPORTATION AND STORAGE The boilers for...

Page 36: ...e cleaning manhole Fix the pipeline to the boiler flue outlet Install the flue gasses pipe to the chimney by using the shortest track without using excessive number of bends Avoid undesirable coupling...

Page 37: ...ECTING TO CHIMNEYS It is enough to have a drawing for connecting the boiler flue outlet to the chimney as main condition for the boiler correct functioning This requirement is essential and determines...

Page 38: ...ive height of flue gas chimney is determined by the coupling point of the boiler flue outlet to the chimney Make sure that the chimney system sizing and the flue connection to the chimney is performed...

Page 39: ...Excesive boiler condensation and black liquid formation Low outlet water temperature Try to operate the boiler with flue gas temperature of 160 C over the ambient temperature The boiler lower door is...

Page 40: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL BiSolid Comfort OM BSCV00 08 2012 EN 40 Supplier Address City Str Tel Fax http Reserved rights for technical changes...

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