Birmingham WSG1640AHD Operating Manual Download | Manualshive

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Operating Manual

57

23

SB7

‐

8

Button

LA38

‐

11/203

绿

2

Changjiang

24

SA2

Knob

LA38

‐

31X2/203

2

Changjiang

25

SA4

Knob

LA38

‐

21X3/203

1

Changjiang

26

SA5

Knob(auto

reset)

LA38

‐

20XL3/203

1

Changjiang

27

SA6

Waveband

switch

DPN01N

‐

30°

1

Dongce

28

HL1

‐

3

Indicator

lamp

AD11

‐

16/21

‐

6GZ(

绿

)

4

Changjiang

29

HL4

Indicator

lamp

AD11

‐

16/21

‐

6GZ(

红

)

1

Changjian

30

SQ6

Approach

switch

Bi2

‐

M12

‐

AZ31X

(AC20

‐

250V3

‐

100MA.

DC10

‐

300V63

‐

100MA)

1

Tuerke

31

Servo

diver

ASD

‐

A0421

‐

AB

1

Taida

32

Servo

motor

ECMA

‐

E31305ES

1

Taida

33

QS

Switch

JFD11

‐

32/300030

1

Yaming

34

VR

Potentiometer

WTH118

‐

47K

Ω

2W

1

35

KI

Undercurrent

rely

JL18S

‐

2.5A

1

Tenglong

36

VC

Rectifier

QL20A

‐

500V

1

37

R1

R2

Resistance

ZG11

‐

50

‐

T1000

Ω

2

38

TC1

Transformer

JBK5

‐

630VA/220V380V/127V(400VA)

、

110V(50VA)

、

24V(180VA)

1

Jiuchan

39

TM2

Transformer

JSG

‐

1KVA/220V

，

380V/220V

1

Jiuchuan

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Summary of Contents for WSG1640AHD

Page 1: ...WSG1640AHD SURFACE GRINDING MACHINE OPERATING MANUAL ...

Page 2: ...erforming GB4022 83 Horizontal Shaft Rectangular Table Surface Grinder Precision standard Model of machine WSG1640AHD Width of worktable 16 in Length of worktable 40 in The machine has been inspected being up to the standard and approved for delivery Serial No Inspector Date ...

Page 3: ... to its longitudinal movement b Parallelism of the table surface to its transverse movement a Full length 0 015 Local 0 008 300 b Full length 0 01 3 Parallelism of the median slot to the longitudinal movement of table Full length 0 015 Local 0 008 300 4 Verticality of the table transverse movement to the longitudinal movement 0 03 300 5 Verticality and straightness of the wheel head up and down to...

Page 4: ...nter line to the medina slot 0 015 300 Machining precision No Inspection items Permissible deviation Actual deviation Remark P1 Grinding five columned test blocks Tolerance in thickness 0 005 300 Test pieces are 45 steel φ50 P2 Grinding completed test block Tolerance in thickness 0 005 300 The material test piece is iron HT200 the length is half of table width is three times of wheel width the thi...

Page 5: ...persons herewith confirm that they have read and comprehended the operation instructions before transport and appropriate use of the machine for their security and of third persons and the safety of the machine For achieving best grinding results it is in the user s own interest to follow the technical directions for grinding 1 2 3 4 5 6 7 8 9 10 Name Signature ...

Page 6: ... must be read and be followed exactly before transport and start of operation Especially important safety directions are marked with symbols in front of them Comments on indicative symbols Safety directions must be followed exactly Not noting them causes danger for the operator Caution advices must be remembered exactly Not noting them may entail operation trouble or damage of the machine Importan...

Page 7: ...ion instruction 3 1 Diagram of machine floor space 7 3 2 demand of foundation 9 3 3 foundation construction and machine setting 9 3 4 Carriage and lifting machine 11 3 5 Remove the setting plates 11 3 6 Clean the machine 12 3 7 Placement of Hydraulic system and coolant tank 12 3 8 power supply 15 Chapter 4 Trial running 4 1 preparation before trial running 18 4 2 safety inspection before operation...

Page 8: ...pection oil water 51 6 2 daily inspection test list before operating 52 6 3 daily inspection test list after work 53 Chapter 7 Setting Adjusting and trouble shooting 7 1 There are ripples on the work piece 54 7 2 Accuracy of the work piece ground is not so good 54 7 3 The spindle don t run 55 Appendix Electrical parts list 56 Circuit diagram 58 Hydraulic system principle diagram 1page 66 Main func...

Page 9: ...ore operating and maintain machine 6 When operating the operator must wear glasses protecting eyes wear mask and safe industrial shoes 7 Keep machine and around surroundings clean and avoid the floor being wet and slippery and clean unnecessary goods 8 In order to prevent compression please retain 600mm space out of machine s limit position mark the working range with yellow line and forbid any ot...

Page 10: ...ector such as insulating gloves rubber shoes and so on 4 All the electrical parts needing earth should be properly earthed according to circuit diagram 5 Be sure that circuit is turned off with appropriate instrument before inspecting circuit 6 Only certified operator can open the electrical box and inspect circuit when there is fault 7 If the hardness of work piece is more than HRC65 and grinding...

Page 11: ...and hard 14 The work table must be motionless when operator adjusts right or left travel limit control block 15 When wet grinding should shut off cooling device before braking the spindle motor Forbidden Items 1 The machine is forbidden to install near the powder magazine and explosive 2 Don t use inflammable liquid as cutting fluid 3 The wheel of spindle is forbidden to cut material as rotary san...

Page 12: ...s are permitted to place on the table but the fixed work piece 12 Don t adjust nozzle after the spindle has been driven when wet grinding 13 Don t stop the wheel with hands or other things after the motor is shut off 14 Don t move or exchange work piece when the work table is moving or the wheel is turning 15 Don t take a risk clean the scraps on the work piece while grinding or the wheel is turni...

Page 13: ...the speed is variable changed by adjusting lever located on the saddle driven by manual or by motor through driven the ball leading screw The grinding head could be driven by lifting motor AHR model or servo motor AHD model also it be driven by manual 2 2 field of application The machine is used for mid type mini type material processing workshop and the other maintain tools workshop in The machin...

Page 14: ...o Name No Name 1 Bed 7 Grind wheel 2 Electro lubricate pump 8 Saddle cross moving hand wheel 3 Table longitudinal moving hand wheel 9 Saddle 4 Table 10 Wheel head lifting hand wheel 5 Column 11 Cabinet 6 Wheel guard 12 Elevating motor only for R A model ...

Page 15: ... 000 8 0 0016 0 002 Rapid Speed in min 18 Feed of hand wheel in div 0 0002 in rev 0 08 Grinding wheel Size OD W ID In 14 1 5 5 Speed rpm 1450 50HZ 1750 60HZ Motor Spindle motor kw 5 5 Oil pump motor kw 2 2 Cooling pump motor kw 0 09 Vertical driven motor kw 0 25 0 5 Transverse driven motor kw 0 04 Gross Weight kg 3800 Floor space L W H In 116 89 5 86 1 AH mean auto feed on transverse hydraulic tra...

Page 16: ...8 Chapter 3 Preparation before machine installation 3 1 diagram of machine floor space size model A B C WSG1020 89 68 85 WSG1224 110 82 87 WSG1240 173 128 87 WSG1632 142 104 94 WSG1640 173 128 94 Limit position drawing ...

Page 17: ...e ordinary solid soil else it should be accordingly increased If the shop is near the sandy river bank or the ground is newly filled the foundation should be reinforced with the additional blocks After the foundation is finished a curing period of 28days is necessary During the first week the foundation should be watered often so that it can be kept damp In winter the curing period has to be prope...

Page 18: ...cuits proved to be securely safe and reliable can the wheel of the machine be tested for geometrical complete started and operated UNIT inch size model A B C WSG1640 45 30 16 WSG1632 34 30 16 WSG1240 45 22 16 WSG1224 30 22 16 WSG1020 25 21 17 Machine ground diagram ...

Page 19: ...se then set the wire cables on the sling bolts and the hook 3 5 Remove the setting plates In order to avoid damage during transporting the movable parts have been locked When the machine is positioned and no needing to change location again uncrating the lock blocks refer to pictures 1 Get off the tighten bolt which used to fix the saddle and work table ...

Page 20: ...lied with anti rust oil Before first running the machine clean all the slide ways cylinder spindle and surface which have been applied with anti rust oil 3 7 Placement of Hydraulic system and coolant tank 3 7 1 Placement of Hydraulic system 2 Move up the wheel head then get off the wooden block 3 Remove the antirust paper covered around the hydraulic piston rod Clean the saddle slide way ...

Page 21: ... the top of the tank capability of tank is about 110L Hydraulic Oil recommended 32 hydraulic oil Brand China Petro MOBIL BP CASTROL ESSO GULF SHELL TOTAL Model N32G DTE13 NO 2 Energo 1 SHF 32 Hyspin AWH 32 Univis N 32 Hydrasil Multi Tellus T 32 Equivis ZS 32 Note 1 the hydraulic oil is filled in via the filling top at the oil tank the pump for the hydraulic oil will also be lubricated by it and sh...

Page 22: ...ing the filter in the oil changing cycle of two times a year in case of one shift operation is sufficient 5 The pressure of hydraulic system has been adjusted in factory before delivery Do not adjust it in normal condition 6 The wasted oil should be disposed by special treatment procedures to prevent pollution 3 7 2 Installation of coolant system 1 Assemble the coolant collect slot box fixed by tw...

Page 23: ...or the power supply wire the 6 00 mm2 4 cable is advised 3 Assemble the pipe to the coolant pump and tighten it You can put the pipe into hot water for a few minutes make it easy to install Power wire connect to the electrical box Filter box The coolant should flow back into the box at first ...

Page 24: ...o be checked if the stated operation voltage of the machine corresponds to the available power supply voltage Machine must be connected to the ground in order to compensate the internal power Connect to the suitable power according to the rated voltage Connect the coolant pump and oil pump power wire to the electrical box For coolant pump For oil pump ...

Page 25: ...Operating Manual 17 In a short starting testing the grinding wheel spindle must rotate clockwise ...

Page 26: ...is running refill the oil in time B Refill lubricant oil 1 Open the cover fill the cleaning oil in the tank through the filtering net until to the FULL line 2 Keep the oil clean 3 If there are some sundries in the oil tank and the oil could be support please clean the filtering net right now 4 If the oil is lower than the lower limit refill the oil right now if not the machine will stop 5 Before w...

Page 27: ... Flat slide way of table Auto lubricating 32 slide way oil Adjustable 8 V slide way of table Auto lubricating 32 slide way oil Adjustable C Program of lubricating and oil feed adjusting Turn on the power the lubrication pump is running and the green DIS lamp running timing is shinning this means the pump is running The running timing is over and the stop timing is on work and DIS lamp is dark and ...

Page 28: ... the max pressure is 3Mpa the pressure have been adjusted well before delivery the operator need not adjusting the pressure Hydraulic Oil recommended 32 hydraulic oil Brand China Petro MOBIL BP CASTROL ESSO GULF SHELL TOTAL Model N32G DTE13 NO 2 Energo 1 SHF 32 Hyspin AWH 32 Univis N 32 Hydrasil Multi Tellus T 32 Equivis ZS 32 4 2 Safety inspection before operation Be sure inspecting as following ...

Page 29: ...n off 7 Adjusting suitable travel by adjusting the position of these two travel adjusting block 8 Check if all the fixed blocks have been took out 9 When working the wheel cover should be never opened 10 Check the pipes connected to the oil tank 11 All above items have been checked then look around and to find if there is any other person in the working area let him go to prevent from danger 12 Th...

Page 30: ...Operating Manual 22 Chapter 5 Operation instruction 5 1 Control panel instruction 5 1 1 Control panel 1 AHD Series control panel WSG818AHD WSG1640AHD ...

Page 31: ... head auto down feed selecting knob SA7 Coolant pump dust collector ON OFF knob VR Table cross intermittent feed adjusting knob HL1 Grinding spindle motor working condition indicator lamp HL2 Hydraulic pump motor working condition indicator lamp HL3 Electric magnetic chuck working condition indicator lamp HL4 Alarm light HL5 Plunge grinding mode indicator lamp HMI Human machine interface 5 1 3 Swi...

Page 32: ...mp not start may be cause by a there is error of undercurrent rely in the circuit control chuck magnetizable or unmagnetizable b the oil pump motor circuit is short b Table moving speed is control by an Adjusting lever located on the top surface of saddle Turn the lever clockwise speed changing from low to high c Table longitudinal movement reverse the stroke is adjusted by moving these two Revers...

Page 33: ...ntrol arm position as follows 1 Turn L speed controller to close position to stop table movement 2 Take away D1 D2 reversing dog or move it apart from C reversing control arm 3 Take off the C from the S shaft turn S shaft making the induction block against the proxi Switch until the red lamp shining on switch this means the shaft is on correct position After that reset C arm on S make it on right ...

Page 34: ... THE AIR WILL GET OUT THE PIPE 3 Table cross movement a Rapid movement Table cross rapid movement Rotate the pushbutton SA2 to MANUAL position depress the pushbutton SB9 the table will move rapidly to front depress the pushbutton SB8 the table will move rapidly to behind b Table cross auto feed Rotate the pushbutton SA2 to AUTO position depress SB8 or SB9 the table will move automatically intermit...

Page 35: ...m shift 2 0 3 12mm shift 3 1 3 18mm shift 4 2 7 24mm if more than two or three shift is on ON position the low shift is working and others is no work The AC motor controller has been adjusting well and is suitable for the confirmed machine please don t reset it without the engineer s advising NOTE for AHD model only the grinding mode is set to SURFACE GRINDING mode the table can make cross rapid o...

Page 36: ...position there is an protect switch c AHD model rapid up down feed step feed and auto down feed control 1 Rapid feed turn the SA4 Wheel head vertical movement mode selecting knob Jog feed rapid feed Auto feed to rapid feed keep push on the SB6 the wheel head make rapid down moving Push the SB7 the wheel head make rapid up moving on the up limit position there is an protect switch 2 Jog feed turn t...

Page 37: ...ND WHEEL SURFACE GRINDING mode operating instruction push F11 and select Surface grinding mode turn SA4 to rapid feed position set feed rate and feed times by HMI F8 F7 F5 F6 F4 F3 F2 F1 F16 F15 F14 F13 F12 F11 F10 F9 ESC ENTER SHIFT TD400C SIEMENS set spark out feed by HMI F8 F7 F5 F6 F4 F3 F2 F1 F16 F15 F14 F13 F12 F11 F10 F9 ESC ENTER SHIFT TD400C SIEMENS start the oil pump turn the table speed...

Page 38: ...6 F4 F3 F2 F1 F16 F15 F14 F13 F12 F11 F10 F9 ESC ENTER SHIFT TD400C SIEMENS set spark out feed by HMI F8 F7 F5 F6 F4 F3 F2 F1 F16 F15 F14 F13 F12 F11 F10 F9 ESC ENTER SHIFT TD400C SIEMENS start the oil pump turn the table speed control lever make the table longitudinal moving start the wheel head spindle move the saddle to the start working position for safety the SB8 and SB9 is no used you could ...

Page 39: ... grinding head down feed by SB6 and if turn SA4 to auto down feed mode again push the button SB6 the program will going on again While the auto down feed program is going push soft KEY F8 the program will be cancel and the grind head will lift up auto NOTE WHEN USE THE PLUNGE GRINDING MUST NOT MOVE THE SADDLE AVOID WHEEL BROKEN AND THE CHIP ON HIGH SPEED WILL DAMAGE THE PEOPLE Must not press the K...

Page 40: ...op F5 spindle motor start F2 hydraulic pump motor stop F6 hydraulic pump motor start F11 surface grinding mode F15 plunge grinding mode F4 set key used to set times of grinding feed and spark out grinding feed F8 Reset key fault resetting F16 data setting confirm 2 Operating process HMI start When the machine is power on the display of HMI will shining F13 F14 F15 F16 F12 F11 F8 F4 F3 F7 F6 F10 F2...

Page 41: ...Operating Manual 33 F13 F14 F15 F16 F12 F11 F8 F4 F3 F7 F6 F10 F2 F9 F1 SHIFT ESC ENTER F5 SIEMENS TD 400C F R C N C surface grinder default menu Set feed times for different feed rate ...

Page 42: ...data setting effective Press ENTER directly without data reset the cursor will move to next data Press ESC key the date will be reset and then press ENTER the cursor will move to first data Program stop and cancel while the autodown feed program is going stop the working table by speed control lever the table and wheel head move stop restart the workig table longitudinal moving the program resatar...

Page 43: ...ata for if the data be modified the contact between the PLC to HMI will be interrupt Factory parameter of TD400 is list as follow TD400 add 1 PLC add 2 Parameter add 200 Baud rate 187K the real value is 187 5K HAS 31 GUF 10 Contrast ratio 40 In case of the data be modified by mistake the engineer can reset the data according to about parameter NOTE while HMI show Servo alarm make HMI power off and...

Page 44: ...e SA7 to stop position the coolant pump would power off the dust collector is optional equipment if the machine is special equipped with dust collector turn SA7 to position the dust collector is start 8 Electro magnetic chuck operating Turn SA5 to magnetized position the chuck on working the HL3 alarm lamp will light turn the SA5 to demagnetized position the chuck demagnetized turn SA5 to stop pos...

Page 45: ... lower than the rating 7 Using the suitable wheel dress the wheel often and keep the wheel sharp 8 Make hand and clothes far away from the table and wheel while working 9 And not try to connect any wire if you do not know well about the circuit and electrical parts to prevent from damage 10 Make the wheel free running about 5 minutes before working don t be in the danger range 11 The operator shou...

Page 46: ...p and rotating at high speed and cutting variable kinds of material The mainly basic factor is as following 1 Abrasive the cutter 2 Bond make these grains one piece and could turn safely at a high speed 3 Air hole the space between these grains which could expel the chip and have good processing surface All above factor form a whole wheel it have these chapter as following 1 As the cutter the grai...

Page 47: ...imit speed of the wheel 2 The Peripheral cutting velocity of the grinding wheel m s 3 14 D dia Of wheel mm N spindle speed r min 60000 5 3 3 ABRASIVE All the abrasives have themselves physics character their hardness and tenacity is deferent choice proper wheel according to work piece material ...

Page 48: ... steel and special ductile iron Chrome emery PA GG Rosy or Mauve Grinding alloy steel high speed steel manganese steel etc high intension material and suit the working procedure for high smooth Black silicon carbide C TH Black Grinding iron brass soft bronze etc soft material green silicon carbide GC TL Green Grinding carbide glass fibre reinforced plastic etc high hard material diamond RVD MBD MP...

Page 49: ...DE The grade of wheel is cohere degree of abrasive adhere to a wheel The soft wheel is express that abrasives break off easily from wheel on the other hand the bond among the abrasive not only have cohere function and fixing abrasive function The beat state is that the wheel has been blunted and sharp blunt has been balanced by itself so as to choice grade of wheel is the most important basic to g...

Page 50: ...dle structure open structure 15 degree Wheel structure loosing affects directly grinding efficiency and surface grinding quality The pore not only obtain grinding crumb in the grinding process and bring cooling water and air into grinding area to cool and reduce work piece heating deformation burning If the pore is too big grain per area would be less the outline of the wheel isn t better circinal...

Page 51: ...e the wheel whose abrasive is over hard 5 4 select perfect method of variously grinding 1 At first must choice proper wheel when grinding method as follow a high grinding efficiency b low wear of grinding wheel c gain perfect precision and machining quality 2 The basic considered choice grinding wheel Definite basic a the ground work piece material b request precision and roughness c area of grind...

Page 52: ...ain wheel to gain high precision and low roughness About interface dense structure wheel is propitious to small interface whose grain is request fine and hard Open structure wheel is propitious to big interface Feed is faster grinding press is heavier the grinding wheel is request harder the opposite feed would automatically increase with table moving speed increase at equal absolute feed speed so...

Page 53: ...al orienting surface and fixing surface etc 3 The grinding wheel is availably balanced inside stress of the grinding wheel can be eliminated grinding precision and life of the wheel spindle bearing are all in contact with whether fine to balance the grinding wheel For the purpose general speaking static balance is enough 4 Take the grinding wheel wheel flange and balance shaft on the balance stand...

Page 54: ... as wear so should often test If it is need the wheel should be balanced again The wheel should be trial run for 5 minutes with normal grinding speed f Don t open cooling water when the wheel standstills as the wheel can absorb cooling water otherwise the wheel should lose its balance If the wheel has been standstill for long that would lose its balance as water concentrate at the bottom of the wh...

Page 55: ...wheel head increase the diamond tool passes by the wheel fast so as the wheel can be chipped bigger if fine grinding crosswise moving speed of the wheel head would be slower dress 2 3 times feeding 0 01mm per times 3 The diamond is easy to break even to be hit lightly because it is brittle and hard 4 When dressing the diamond tool should dress from middle of the wheel because the both side of the ...

Page 56: ...tandard accessories The diamond pen is the optional accessory 9 The wheel dresser need to be treated very carefully because it consists by the diamond which is very sensitive about the shake or crash 10 The wheel dressing can be done by the diamond pen base or the parallel dresser the parallel dresser is the optional accessory 11 When the wheel dressing is going by the diamond pen base we can hold...

Page 57: ...and increase the diamond pen working life Please make the coolant clean so that the coolant can be used for many times Before the off daily work please turn off the coolant and let the wheel run few circles so that to avoid the wheel break 14 In the wheel dressing please reduce the shake to avoid to make the scratches on the workpiece surface That is very important It is necessary to make the whee...

Page 58: ... side is heavier 3 Insert another two balancing weights at lighter side points K which are of the same circle surface as G point 4 Rotate the wheel 90 to check the balance of the wheel If it is still out of balance readjust two weights K position until grinding wheel is really balanced When grinding work pieces with different materials change the wheel together with its flange to save the time req...

Page 59: ...te unit oil for guide way daily 32 oil for guide way Hydraulic unit Hydraulic oil monthly 32 hydraulic oil Spindle Heat resista nt grease Never Need not change Cooling unit Cutting fluid Every three month Total composed cutting fluid Note 1 The new machines have used for three months should exchange hydraulic oil of hydraulic unit then clean oil tank and exchange hydraulic oil per year ...

Page 60: ...fore starting After starting 1 Lubrication unit visual daily Lubricating oil is over lower limit line 2 Table speed control handle visual daily Minimal state 3 Grinding wheel visual daily 50mm far away to work piece 4 Hydraulic unit visual daily Shut off 5 Cooling unit Visual daily Shut off 6 Spindle motor Visual daily Shut off 7 Wheel protecting cover Visual daily Closed and locked 8 Electric con...

Page 61: ...er off 1 Lubrication unit visual daily Lubricating oil is over lower limit 2 Spindle motor visual daily 50mm more to work piece 3 Urgent push button visual daily Shut down state 4 Power supply switch visual daily Power off 5 Oil pressure unit Visual daily Stop 6 Cooling unit visual daily Stop 7 Table surface visual daily Shut down and clean ...

Page 62: ...bolt is loosing tighten again 5 The table backward or forward feed is not suitable 6 Oil shortage on guide way 7 The spindle running out of the way 8 The wheel is too blunt dressing the wheel again 7 2 Accuracy of the work piece ground is not so good Cause 1 The grind wheel is not suitable to the work piece 2 The machine was not leveled very well 3 The speed of cross and longitudinal moving is not...

Page 63: ...tro magnet doesn t work 2 The fault of the power switch 3 The wheel guard is not closed well 4 The control wire is loosened 5 The coupling of the spindle is broken 6 The fault of spindle motor 7 The lubricating pump is short of oil 8 The hydraulic pump is shut off ...

Page 64: ...22 OXB0 1 Siemens 9 KM0 8 Contactor 3TB4022 OXB0 9 Siemens 10 KA0 KA4 Middle rely MY2NJ AC24V 2 OMRON 11 KA1 8 Middle rely MY2NJ DC24V 5 OMRON 12 AC motor controller SQ 02A 1 Zhuozhuo 13 EL1 Working lamp Jl50B 1 Sanying 14 PLC 6ES7214 1AD23 0XB8 1 SIEMENS 15 TD400 HMI 6AV6 6640 OAA00 OAX0 1 SIEMENS 16 Power switch S 100 24 1 Mingwei 17 SQ1 2 Travel switch TZ 6004 2 Tend 18 SQ3 4 Travel switch JLXK...

Page 65: ...amp AD11 16 21 6GZ 红 1 Changjian 30 SQ6 Approach switch Bi2 M12 AZ31X AC20 250V3 100MA DC10 300V63 100MA 1 Tuerke 31 Servo diver ASD A0421 AB 1 Taida 32 Servo motor ECMA E31305ES 1 Taida 33 QS Switch JFD11 32 300030 1 Yaming 34 VR Potentiometer WTH118 47KΩ 2W 1 35 KI Undercurrent rely JL18S 2 5A 1 Tenglong 36 VC Rectifier QL20A 500V 1 37 R1 R2 Resistance ZG11 50 T1000Ω 2 38 TC1 Transformer JBK5 63...

Page 66: ...Operating Manual 58 Circuit diagram ...

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Page 74: ...Operating Manual 66 ...

Page 75: ...4080R 30 301 WSG1240 FSG30100R 30 303 WSG1640 FSG40100R 30 300 3 Table WSG1020 FSG2550R 30 100 1 WSG1225 FSG3063R 30 100A WSG1632 FSG4080R 30 100 WSG1240 FSG30100R 30 100A WSG1640 FSG40100R 30 100 4 Right transverse adjusting dog All SG Aseries grinders FSG2050M 30 102 1 5 Left transverse adjusting dog All SGAseries grinders FSG2050M 30 103 1 6 Table manual feed rack WSG1020 FSG2550R 30 300 1 WSG1...

Page 76: ...Movable guard 2 3 FSG4080R 12 301 Dust proof plate 1 4 FSG4080R 12 500 Bellow Plastic guard 3 5 FSG4080R 12 303 Dust proof clamping strip 2 6 FSG2550R 12 100 FSG4080R 12 101 FSG30100R 12 100 Grinding spindle housing 1 7 FSG4080R 12 305 Upper cover plate 1 8 FSG4080R 12 100 column 1 9 Column rear guard 1 ...

Page 77: ...0 FSG 4080R 30 300 FSG 30100R 30 300A Rack 1 3 61204 2Z 17 30 7 GB T276 94 Deep furrow ball bearing 61204 2 4 FSG 30100R 23 101 FSG 4080R 23 103 Manual shaft bracket on longitudinal 1 5 FSG 30100R 23 304 FSG 4080R 23 311 Driven shaft sleeve 1 6 FSG 2050M 23 306 Spring 1 7 FSG 2050M 23 202 copper sleeve 1 8 FSG 2050M 10 503 Hand wheel 2 9 M12 J13 2B Acorn nut 1 ...

Page 78: ...50M 23 304 Sleeve 1 8 FSG 4080R 23 104 Vernier dial plate 1 9 M20 1 5 J14 4B Round nut 1 10 3204A 47 20 20 6 GB T292 94 Bearing 1 11 FSG 2050M 23 106 Small timing pulley 1 12 FSG 2050M 23 105 Big time pulley 1 13 187L075 GB11616 89 Timing belt 1 14 FSG 2550R 23 300 FSG 4080R 23 300 FSG 30100R 23 300 Cross lead screw 1 15 KT516 Cross feed motor 1 16 FSG 4080R 23 101 Feed nut bracket 1 17 FSG 30100R...

Page 79: ...Operating Manual 71 Elevating structure ...

Page 80: ...plate for lifting motor 1 17 YS71M2 6 B5 Motor 1 18 FSG 3063R 10 101 Extension shaft bracket 1 19 M25 1 5 J14 4B Round nut 1 20 FSG 3063R 10 304 Bearing cover 1 21 1205 25 52 15 GB T301 95 Double row self aligning bearing 1205 1 22 FSG 3063R 10 303 Washer 1 23 FSG3063R 10 302 FSG4080R 10 302A FSG30100R 10 300A FSG40100R 10 300 Vertical shaft 1 24 6204 2Z 20 47 14 GB T281 94 Deep furrow ball bearin...

Page 81: ...Operating Manual 73 HYDRAULIC CYLINDER ...

Page 82: ...R 53A 301 End cap 2 11 AD48 20 28 5 3 Dust proof ring 2 12 MA30 20 28 6 3 Y shaped ring 4 13 SG 4080AHR 53A 100 Hydraulic cylinder bracket 2 14 12 J54 1B Spring washer 4 15 8 35 41 2B taper pin 2 16 M12 40 J21 9B Socket head cap screw 4 17 40 G52 2 O shaped ring 2 18 SG 4080AHR 53A 304 Guard cover 2 19 M6 20 J21 9B Hexagonal socket screw 8 20 6 J54 1B Spring washer 8 21 SG 4080AHR 53A 303 Ring 2 2...

Page 83: ...ock 3 4 Grinding wheel 1 5 Spindle 1 6 Plug 2 7 Spindle housing 1 8 Coupling connect to motor shaft 1 9 Gjb 10 Clamping plate 1 11 Motor assembling flange 1 12 AC motor 1 13 Gib 1 14 Plastic insert 1 15 Coupling connect to the spindle 1 16 Gib 1 17 Plug 1 18 Wheel flange base 1 19 Wheel flange clamping cover 1 20 Lock nut 1 ...

Page 84: ... Tool box 1pc 6 Wrench body Handle Wheel extractor FSG2550R 86 303 1pc In the tool box 7 M7130 8016 1pc In the tool box 8 Screw drive 150 1pc In the tool box 9 Wrench for hexagonsocket head screw 4 S91 7 1pc In the tool box 10 5 S91 7 1pc In the tool box 11 6 S91 7 1pc In the tool box 12 8 S91 7 1pc In the tool box 13 10 S91 7 1pc In the tool box 14 Adjustable wrench 200 1pc In the tool box 15 Whe...

Page 85: ... accessories No Name Code Qt 1 Balance stand 2 Parallel wheel dresser 3 Digital readout 4 Magnetic separator 5 Paper filter 6 Diamond pen 5 Documents No Name Qt 1 Operating manual 1 copy 2 Packing list 1 copy Inspector Y M D ...

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