Binder 9040-0189 Operating Manual Download Page 112

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CB-S / CB-S-UL (E7) 06/2020

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Summary of Contents for 9040-0189

Page 1: ...60 UL CBSUL260 120V 9040 0192 9140 0192 BINDER GmbH Address Post office box 102 78502 Tuttlingen Germany Phone 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world com E mail info binder...

Page 2: ...4 Chamber doors 23 2 5 Instrument panel 23 3 COMPLETENESS OF DELIVERY TRANSPORTATION STORAGE AND INSTALLATION 24 3 1 Unpacking and checking equipment and completeness of delivery 24 3 2 Guidelines for...

Page 3: ...lection at restart 50 12 6 Setting the chamber address 51 12 7 Display brightness 51 13 TOLERANCE RANGE SETTINGS 52 13 1 Setting the delay time for tolerance range alarm 52 13 2 Setting the temperatur...

Page 4: ...18 4 Ongoing data transfer 74 18 5 Error during data transmission 74 18 6 Removing the USB stick 74 19 REFERENCE MEASUREMENTS 75 19 1 CO2 reference measuring 75 19 1 1 Measuring the CO2 concentration...

Page 5: ...oubleshooting 95 24 5 1 General 95 24 5 2 Temperature 96 24 5 3 CO2 97 24 5 4 Humidity 98 24 5 5 Controller 98 24 5 6 Sterilization 98 24 6 Sending the chamber back to BINDER GmbH 99 25 DISPOSAL 100 2...

Page 6: ...anual Failure to follow instructions and safety precautions can lead to significant risks DANGER Dangers due to failure to observe the instructions and safety precautions Serious injuries and chamber...

Page 7: ...r restrict the contractual warranty provisions 1 4 Structure of the safety instructions In this operating manual the following safety definitions and symbols indicate dangerous situations in accordanc...

Page 8: ...several persons Environment protection Wear protective gloves Wear safety goggles Prohibition signs Do NOT touch Do NOT spray with water Do NOT climb Information to be observed in order to ensure opt...

Page 9: ...ns Service label Hot surface Risk of injury UL chambers only Observe the safety instructions in the operating manual Figure 1 Position of labels on the CO2 incubator CB S Figure 2 Position of labels o...

Page 10: ...pe of IP protection acc to standard EN 60529 Temp safety device DIN 12880 Temperature safety device acc to standard DIN 12880 2007 Class 3 1 Class of temperature safety device Art No 9040 0189 Art No...

Page 11: ...ll the chamber in unventilated recesses Ensure sufficient ventilation for dispersal of the heat Observe the prescribed minimum distances when installing the chamber chap 3 4 Do not install or operate...

Page 12: ...splash proof manner The chambers were produced in accordance with VDE regulations and were routinely tested in accord ance to VDE 0411 1 IEC 61010 1 During and after a sterilization the temperature o...

Page 13: ...lling chaining Transport gas cylinders with a cylinder cart do not carry roll or throw them Always close the valve even with apparently empty cylinders screw on the cap when not in use Return gas cyli...

Page 14: ...machine compo nents made of stainless steel aluminum and copper Such ingredients include in particular acids and halides Any corrosive damage caused by such ingredients is excluded from liability by B...

Page 15: ...ved 1 11 Foreseeable Misuse Other applications than those described in chap 1 10 are not approved This expressly includes the following misuses the list is not exhaustive which pose risks despite the...

Page 16: ...cautions and supplementary protective measures cannot be ruled out Messages on the chamber and in the Operating Manual warn of residual risks The consequences of these residual risks and the measures...

Page 17: ...Absence of a plausibility check to rule out erroneous inscription of electrical components Performance of repair work by untrained insufficiently qualified personnel Inappropriate repairs which do not...

Page 18: ...eding Safety measurement and control equipment The safety measuring and control equipment is easily accessible Electrostatic charge The interior parts are grounded Non ionizing radiation Non ionizing...

Page 19: ...eing closed The controller provides access control by combining password protection with different authorization lev els CO2 system A highly precise drift free CO2 infrared measuring system in combina...

Page 20: ...T COM 4 Multi Management Software option chap 20 4 permits networking of up to 100 chambers and connection to a computer as well as recording and repre senting temperature and CO2 data A data logger i...

Page 21: ...example CB S 170 outer door open 1 Triangle instrument panel with RD4 controller for temperature and CO2 4 Glass door handle 5 Water pan 6 Shelves 7 not used 8 Pt 100 temperature sensor 9 CO2 sensor...

Page 22: ...lug power cable 230 V AC for C 12b Socket for IEC connector plug power cable 100 120 V AC for C UL 13 DIN socket for zero voltage relay alarm outputs 14 DIN socket for analog outputs 4 20 mA available...

Page 23: ...the interior and contaminating the samples sealing the interior of the chamber When the outer door is open the CO2 intake valve automatically closes Delay time for the temperature and CO2 tolerance r...

Page 24: ...gel bag and dispose of it with normal waste Remove any protective lamination sheet on the inner metal surfaces prior to commissioning CAUTION Risk of injury and damages by lifting heavy loads and by s...

Page 25: ...ediate storage of the chamber is possible in a closed and dry room Observe the guidelines for temporary decommissioning chap 25 2 Permissible ambient temperature range for storage 10 C 14 F to 60 C 14...

Page 26: ...temperature 31 C 87 8 F and lower In the event of working temperatures of less than 6 C 10 8 F above the ambient temperature the set point can be exceeded Do not place the chamber directly below the...

Page 27: ...vol without door opening approx 2 g i e 0 001 cubic meters 0 035 cubic feet under normal pressure 1013 mbar 14 7 psi An example of how to evaluate laboratory volume and air change rate Question Is an...

Page 28: ...must click in correctly and sit tightly in the connection socket NOTICE Danger of damage to the CO2 sensor by connecting or removing it during operation Damage to the CO2 sensor Connect or remove the...

Page 29: ...NOTICE Danger of confusing CO2 sensors Invalid calibration Do NOT change the CO2 sensor head Note down the serial number of the CO2 sensor Avoid strong shocks when handling the CO2 sensor NOTICE Dang...

Page 30: ...ly to avoid pressure surges Secure gas cylinders during storage and use against falling chaining Transport gas cylinders with a cylinder cart do not carry roll or throw them Always close the valve eve...

Page 31: ...36 psi will result in chamber damage Use a pressure reducer and make sure to avoid any excessive outlet pressure when connecting the gas hose to the incubator The real outlet pressure of gas cylinders...

Page 32: ...zle and secured by a hose clamp Plug the hose nozzle into the corresponding quick acting clo sure socket a located at the rear of the chamber This quick acting closure socket is closed by a rubber cov...

Page 33: ...onnect the gas hose to the pressure reducer The pressure reducer is also available as an individual accessory Figure 13 Gas cylinder connection kit NOTICE Danger of damage by excessive outlet pressure...

Page 34: ...and the house instal lation Only use original connection cables from BINDER according to the above specification Prior to connection and start up check the power supply voltage Compare the values to t...

Page 35: ...ed also after turning off the cham ber Status icons Temperature value CO2 value Text information Temp CO2 Figure 14 Normal display of the RD4 controller sample values Status icons in the controller di...

Page 36: ...g the correct password Menu Required access level Functions Sterilization User Activating deactivating the sterilization Setpoints User Temperature and CO2set point setting Change to Idle mode Turning...

Page 37: ...not know what the chamber was last used for for hygiene purposes you should clean and disinfect or sterilize the interior chap 22 WARNING If customer should use a BINDER chamber running in non supervi...

Page 38: ...stment factor of the heating power 12 0 chap 14 3 6 3 Performance after turning on the chamber During the equilibration phase of 2 hours after turning on the chamber undefined temperature and CO2 cond...

Page 39: ...chamber back into service the chamber should be left to dry open for at least an hour running at 37 C with the water pan empty This will result in flushing the sensor compartment and tubing from humid...

Page 40: ...down the chamber by turning it off and opening the chamber doors With safety controller mode Limit adapt the safety controller always when you changed the temperature set point Set the safety control...

Page 41: ...or fire department 8 Placing samples in the incubator In order to detect possible transport damages we recommend a 1 or 2 days test run at the desired set points before placing valuable samples Then y...

Page 42: ...CO2 off Deactivating CO2 control chap 9 2 Functions 3 and 4 have no function with this chamber type Press the OK button to enable the setting of the desired function and select the function s switchi...

Page 43: ...ich access is restricted you must enter the corresponding password After calling the appropriate menu function with the OK button the password request appears Password request The left two digits are...

Page 44: ...ng Enter the desired numbers with the arrow buttons Confirm the setting with the OK button Password User With the arrow down button you can now proceed to enter the Admin password With the Back button...

Page 45: ...th an audible alert if the buzzer is enabled chap 15 3 The alarm persists until the chamber cools down below the configured safety controller value and the alarm is reset on the controller Check the s...

Page 46: ...de must be selected first chap 11 2 1 Depending on the mode setting one of the following setting menus will appear Path Normal display Setpoints Safety controller Limit or Offset Press the OK button t...

Page 47: ...button the alarm message Safety controller and the Collective alarm icon are re set together with the buzzer If the state of alarm is still active when pressing the OK button i e the inner chamber tem...

Page 48: ...on to enable the setting Setting the menu language example English The current setting flashes Use the arrow buttons to select the desired language Confirm the entry with the OK button Language With t...

Page 49: ...flashes Enter the current month with the arrow buttons Confirm the entry with the OK button Date Setting the date year The left two digits are flashing Enter the first two digits of the current year...

Page 50: ...it to Nor mal display 12 5 Function Language selection at restart If the function Language selection at restart is activated menu language date time and temperature unit are checked with every startu...

Page 51: ...OK button Chamber address With the arrow down button you can now change to the next parameter display brightness With the Back button you can go back to the Chamber submenu and repeatedly pressing it...

Page 52: ...OK button to enable the setting Setting the tolerance range alarm delay The current setting flashes Use the arrow buttons to enter the de sired time after which the range alarm shall be triggered Ent...

Page 53: ...u can go back to the Various submenu and repeatedly pressing it to Normal display 13 4 Setting the delay time for door open alarm Path Normal display Settings Various Door alarm delay min Press the OK...

Page 54: ...try with the OK button Humidity control With the arrow up button you can change to the door open alarm delay setting chap 13 4 With the arrow down button you can now change to the door heating offset...

Page 55: ...e specimen or samples to split such specimen or samples and store them in at least two chambers if this is feasible In the event of equipment failures or when the temperature and or CO2 deviate from t...

Page 56: ...ng Safety controller and Safety control sensor immediately Failure of inner temperature sensor and safety controller temperature sensor Actual temperature value display shows immediately Messages alte...

Page 57: ...verview Condition Icon Information message Moment of information message Trying to start sterilization cycle while the CO2 sensor still plugged in CO2 sensor plugged in Sterilization start Sterilizati...

Page 58: ...15 4 1 Door open alarm The open and closed position of the chamber door is controlled via the door contact switch If the door is open the temperature and CO2 controls turn off When the door is opened...

Page 59: ...1 Factory setting 10 minutes Alarm message Temperature range collective alarm icon Audible alarm buzzer Switching the zero voltage relay alarm output Actions Factory setting for the temperature toler...

Page 60: ...sary With open door there can be additional door open alarm Check the door s seals for any damage Replace any damaged seals If these points do not reveal the source of the fault it may be that the cha...

Page 61: ...let pressure 2 5 bar 36 psi Damage to the chamber The outlet pressure must NOT exceed the indicated value of 2 5 bar 36 psi Before connecting check the outlet pressure on the pressure reducer of the c...

Page 62: ...R Service Failure of inner temperature sensor Actual temperature value display shows Alarm message Inner temp sensor Temperature control continues using the safety controller temperature sensor Failur...

Page 63: ...ff the chamber Remove the sensor chap 4 2 replace it if necessary If necessary clean disinfect and sterilize the chamber before restarting it Please contact BINDER Service CO2 sensor not connected Act...

Page 64: ...ntact 1 C with contact 2 NC switches the zero voltage relay alarm output Maximum loading capacity of the switching contacts 24V AC DC 2 5 Amp DANGER Electrical hazard through overload of switching con...

Page 65: ...mal display Chamber info Ethernet MAC address Display of the MAC address exam ple Toggle forth and back with the Back button and the OK button MAC address 00 00 00 00 00 00 With the arrow down button...

Page 66: ...of the standard gateway example Toggle forth and back with the Back button and the OK button Standard gateway 0 0 0 0 With the arrow down button you can now change to the next parameter DNS server ad...

Page 67: ...ected Assigning the IP address chap 16 2 3 Assigning the subnet mask chap 16 2 4 Assigning the standard gateway chap 16 2 5 If manual IP address assignment or manual DNS server address assignment has...

Page 68: ...selected chap 16 2 1 Path Normal display Settings Ethernet IP address Press the OK button to enable the setting The IP address entry is done in four steps corresponding to the number sections 1 2 3 4...

Page 69: ...please refer to the description of the similar procedure in chap 16 2 3 Assigning the IP ad dress With the arrow down button you can now change to the enter the standard gateway With the Back button y...

Page 70: ...er data and events in three data sets With the export function Export recorder data chap 18 3 you can save the three data sets via the USB interface to USB stick They are issued in the selected langua...

Page 71: ...Settings Data recorder Storage interval Press the OK button to enable the setting Function Storage interval The current setting flashes Use the arrow buttons to enter the desired storage interval Sett...

Page 72: ...ER Service DL2_ MAC address of the chamber csv Event list EvList_ MAC address of the chamber csv For detailed information on the file content see chap 17 1 Service data The Service folder is created o...

Page 73: ...y user Function Export configuration To write the configuration data from the controller to the USB stick press the OK button Export configuration With the arrow down button you can now change to the...

Page 74: ...transfer After successful transfer the controller shows again the initial function Import configuration 18 5 Error during data transmission In the event of an error the message ERR error is displayed...

Page 75: ...he acid base equilibrium of the buffer system in the culture media NaHCO3 buffers the common media From the pH value of the medium it is possible to conclude its CO2 concentration Figure 16 shows the...

Page 76: ...nner chamber volume by pressing the pump fully together and releasing it afterwards 5 The standardized volume is suctioned through the glass tube and the chemical indicator changes its color beginning...

Page 77: ...INDER INDIVIDUAL team 19 2 Temperature reference measurement When performing a temperature reference measurement using an electronic measuring and temperature display device it is important to use a d...

Page 78: ...ng of two incubators 20 4 APT COM 4 Multi Management Software option The chamber is regularly equipped with an Ethernet interface 15 that can connect the BINDER APT COM 4 Multi Management Software The...

Page 79: ...tures Media and sera Use only sera of known and tested origin mycoplasma free e g UV or radiated Virus suspensions antibody solutions etc Use only reagents of known and tested origin Laboratory instru...

Page 80: ...eria and fungi as part of a controlled routine Test cultures for sterility before starting work Keep working surfaces clean Immediately wipe spilled liquids with alcohol solutions No mouth contact on...

Page 81: ...tilled sterilized water chap 4 3 Never use ion exchange water ion ex changers are propagation sites for bacteria Clean and refill the pans 2 to 3 times a week For evacuation remove the water pan It is...

Page 82: ...he chamber to completely dry after all cleaning and decontamination measures DANGER Electrical hazard by water entering the chamber Deadly electric shock Do NOT spill water or cleaning agents over the...

Page 83: ...eaning agent Art No 1002 0016 Zinc coated hinge parts rear chamber wall Standard commercial cleaning detergents free from acid or halides Do NOT use a neutral cleaning agent on zinc coated surfaces Do...

Page 84: ...move any agent residues by using a moistened towel in order to avoid formation of permanent residues 22 2 Decontamination chemical disinfection of the chamber The operator must ensure that proper deco...

Page 85: ...protective goggles Following frequent use of the disinfectant spray and prior to hot air sterilization remove any agent remainder by using the neutral cleaning agent and then a moistened towel to avoi...

Page 86: ...y The CO2 sensor head was especially adjusted for the specific chamber To avoid confusion an adhesive label with a serial number is adhered to the sensor head When exchanging the sensor repeat CO2 ad...

Page 87: ...installa tion site and can thus vary At an ambient temperature of 25 C 77 F the total duration is approx 12 hours You can shorten the cooling down time by prematurely terminating the sterilization cy...

Page 88: ...mptied All samples were removed from the chamber The CO2 sensor is disconnected 23 3 1 Starting sterilization Required access level User Path Normal display Sterilization Sterilization menu In this me...

Page 89: ...ces and door gaskets during a sterilization Opening the outer door leads to prematurely terminating the running sterilization cycle chap 23 5 If this happens during the heating up or holding phase dur...

Page 90: ...ination after less than 6 hours Ineffective sterilization When prematurely terminating the sterilization cycle it may be that the cells pathogens inside the cham ber have not all been killed If necess...

Page 91: ...turely terminating the sterilization cycle procedure Three events lead to terminating the sterilization cycle prematurely Cancelling sterilization via the controller menu chap 23 5 1 Opening the outer...

Page 92: ...long as the interior temperature remains above the temperature set to trigger the temperature alarm the chamber will trigger alarm signals You can ignore this alarm and turn off the buzzer of the safe...

Page 93: ...partners or technicians in accordance with the de scription in the Service Manual For personnel requirements please refer to the Service Manual Repair Repair of the chamber can be performed by BINDER...

Page 94: ...damaged The CO2 sensor was especially adjusted for the specific chamber When exchanging the sensor you must repeat the CO2 adjustment We recommend taking out a maintenance agreement Please consult BI...

Page 95: ...re is a technical fault or shortcoming take the chamber out of operation and inform BINDER Service If you are not sure whether there is a technical fault pro ceed according to the following list If yo...

Page 96: ...Semiconductor relay defective Controller not adjusted Calibrate and adjust controller Sterilization terminated prema turely Let the chamber cool down 6 Temperature inside too high Alarm message Temper...

Page 97: ...tings With other error messag es remove the respective cause 5 CO2 concentration inside too high Controller defective Contact BINDER service Controller not adjusted Calibrate and adjust controller 6...

Page 98: ...ctive Contact BINDER service Unfavorable ambient conditions Setting the door heating Offset value chap 14 2 4 Humidity recovery time too long following door opening Frequent and longer door open ings...

Page 99: ...sued to you An authorization number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us The authorization number will be...

Page 100: ...IPPC standard Wood recycling 25 1 2 Packing inside the chamber equipment Packing element Material Disposal Door protection PE foam Plastic recycling Packing box equipment Cardboard Paper recycling Ins...

Page 101: ...nt man ufactured placed on the market in the EU after 13 August 2005 and be disposed of in sep arate collection according to Directive 2012 19 EU on waste electrical and electronic equipment WEEE and...

Page 102: ...Republic of Germany According to Annex I of Directive 2012 19 EU of the European Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER devices are classified as monit...

Page 103: ...the contamination clearance certificate chap 29 and enclose it with the chamber WARNING Danger of intoxication and infection through contamination of the chamber with toxic infectious or radioactive s...

Page 104: ...ay readings of the controller s are explained in chap 19 During factory calibration and adjustment an electronic temperature measuring and display device is used which is traceable to an acknowledged...

Page 105: ...795 31 30 855 33 66 Wall clearance rear minimum mm inch 100 3 94 100 3 94 Wall clearance side minimum mm inch 50 1 97 50 1 97 Doors Number of doors 1 1 Number of inner glass doors 1 1 Interior dimensi...

Page 106: ...120V Nominal voltage 10 at 50 Hz power frequen cy V 100 120 100 120 Nominal voltage 10 at 60 Hz power frequen cy V 100 120 100 120 Power plug IEC connector plug NEMA 5 20P 5 20P Chamber fuse 6 3 X 32...

Page 107: ...ror auto diagnosis system with zero voltage relay alarm output Safety controller temperature safety device class 3 1 acc to DIN 12880 2007 Tightly closing inner glass door 2 perforated shelves stainle...

Page 108: ...ble with IEC connector plug for Switzerland 8012 0218 Power cable with IEC connector plug for England 8012 0220 Power cable with IEC connector plug for USA 5023 0220 Gas cylinder connection kit for CO...

Page 109: ...CB S CB S UL E7 06 2020 page 109 119 26 9 Dimensions CB S CB S UL 170 Dimensions in mm...

Page 110: ...CB S CB S UL E7 06 2020 page 110 119 CB S CB S UL 260 Dimensions in mm...

Page 111: ...CB S CB S UL E7 06 2020 page 111 119 27 Certificates and declarations of conformity 27 1 EU Declaration of Conformity...

Page 112: ...CB S CB S UL E7 06 2020 page 112 119...

Page 113: ...CB S CB S UL E7 06 2020 page 113 119 28 Product registration...

Page 114: ...ation vorliegt bevor das Ger t Bauteil eintrifft Eine weitere Kopie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren Incomplete information or non conformity with this p...

Page 115: ...rdous substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl ents...

Page 116: ...Angaben entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable...

Page 117: ...any time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240V...

Page 118: ...____________________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list u...

Page 119: ...c for all damages that are a consequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name...

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