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6

CAUTION

Please be aware that, removing the Clamping Bolt forcefully while the interference exists, may 

damage the Head Case or the Clamping Bolt itself.

Please be aware of losing or dropping the Setting Plate

when the Clamping Bolts are removed and the Setting 

Plate becomes free from the Head Case.

Use the short head of the included hex key to 

remove the (4) Clamping Bolts.  Due to the 

interference with the Head Case there is (1) 

Clamping Bolt which cannot be removed.  Remove 

this Clamping Bolt after having removed the 

interference by swiveling the Head Case. (Fig. 4)

[If it is necessary to remove the Clamping Bolts]

The structure of the turning 

Head Case is indicated in the 

picture to the right.  For every 

45° swivel, it is necessary to 

remove the Clamping Bolts 

and to substitute the position 

of the screw holes.

Structure’s view

Head Case

Connection 
Case

Remove

Setting Plate

Avoid interference
by swiveling the
Head Case

Even if the Clamping Bolts are removed, the 

Head Case will not come off from the 

Connection Case, but swarf or coolant may 

invade the internal parts via the gap between 

the cases.  This can result in damage.   When 

removing the Clamping Bolts, hold the Head 

Case in position so as not create clearance.

Invasion

Swarf

Coolant

(Fig. 4)

OPERATION PROCEDURES

1

Summary of Contents for AGU30

Page 1: ...be sure to read this manual before using the product ANGLE HEAD UNIVERSAL TYPE AGU30 Consult the separate operation manual for Angle Head also regarding the general handling of the Angle Heads OPERATION MANUAL ...

Page 2: ...tallation of the cutting tool OTHER 1 Coolant feed to the cutting edge P 2 P 3 P 4 P 8 P 9 P11 P12 ANGLE HEAD The following indicator is used in the operation manual to signify points relating to safe operation Please ensure these points are fully understood and followed correctly The Angle Head contributes to efficient machining by reducing setup times and production processes allowing automatic ...

Page 3: ...59 147 5 787 30 1 181 Ø 35 1 378 240 9 449 105 4 134 135 6 024 Ø 2 5 13 098 to 512 Ø 2 5 20 098 to 787 Locating Arm Orientation angle Locating Pin 29 1 142 29 1 142 Fixed Length A Pin compression 3 Collar compression 6 125 4 921 Ø 162 6 378 110 4 331 295 11 614 165 6 496 130 5 118 17 0 686 65 2 559 39 1 535 Ø 46 1 811 Ø 9 8 3 8 5 8 Locating Collar Locating Arm Locating Pin 36 5 1 437 36 5 1 437 Or...

Page 4: ...he scale of the cutter direction with the value of the scale of the cutter angle you set and check that the values of the scales match each other In the case the cutter angle is adjusted without check that the scale of the cutter direction is also without If the cutter angle is adjusted with check that the scale of the cutter direction is also with How to adjust the cutter angle How to check the c...

Page 5: ...e included hex key to tighten or release the Clamping Bolts CAUTION Hold the Head Case by hand and rotate to the selected angle To set an angle use the line marker on the Connection Case and the scale of the cutter angle on the Head Case Fig 2 If it is not possible to swivel the Head Case to the selected angle it is necessary to remove the Clamping Bolts In this case consult the page 6 If it is ne...

Page 6: ...the Angle Head s spindle by a little This will release the Head Case permitting it to rotate smoothly Be aware that rotating the Angle Head forcefully may damage the driving parts NEVER exceed the tightening torque by using an extension Use the short head of the included hex key to tighten the 4 Clamping Bolts uniformly 3 Rotate Stuck ...

Page 7: ...y swiveling the Head Case Fig 4 If it is necessary to remove the Clamping Bolts The structure of the turning Head Case is indicated in the picture to the right For every 45 swivel it is necessary to remove the Clamping Bolts and to substitute the position of the screw holes Structure s view Head Case Connection Case Remove Setting Plate Avoid interference by swiveling the Head Case Even if the Cla...

Page 8: ... to the interference with the Head Case there is 1 Clamping Bolt which cannot be inserted Insert this Clamping Bolt having removed the interference by rotating the Head Case Fig 5 Install the included Setting Disk to the Angle Head Consult the page 11 Installation of the cutting tool By touching the reference face of the Setting Disk with a test indicator and using the machine feed example XZ axes...

Page 9: ...the line marker Cutter direction Scale of cutter direction Read the same value of the scale of the cutter direction with the value of the scale of the cutter angle you set and check that the values of the scales match each other Fig 8 Example of the cutter angle set to 15 Using the position of the scale as the reference adjust the cutter direction Scale of the cutter direction How to check the cut...

Page 10: ...n of the cutting tool and loosen the 2 Side Clamping Screws a little while the Angle Head is mounted in the machine spindle Please be aware that if the Side Clamping Screws are loosened too much this allows clearance between the Body Case and the Adapter Case Fig 11 Side Clamping Screws Adapter Case Head Case Connection Case Body Case Body Case Adapter Case Side Clamping Screws Setting Disk No cle...

Page 11: ...ection on page 8 the cutter is pointing toward the 15 position of the scale of the cutter direction Use this value as a reference point and turn the Adapter Case to the selected direction Example here parallel to the X axis By touching on to the reference face of the Setting Disk with a test indicator and moving in both right and left directions it is possible to check the parallelism of the cutte...

Page 12: ...EVER exceed the tightening torque by using an extension Be sure to hold both the Spindle and Nut with the wrenches Neglecting to do so will result in internal damage NEVER clamp the flute portion of the cutting tool Clean the inner diameter of the chuck and the cutting tool shank in order to completely remove traces of oil and particles Insert the cutting tool and attach the accessory wrenches to ...

Page 13: ...r assure to adjust the nozzles of the machine so that the coolant directs not onto the unit but at the cutting tool Neglecting to do so may cause penetration of coolant and internal damage CAUTION If the unit is used for more than 30 minutes at a speed near the maximum spindle speed please cool by supplying air or coolant via the Stop Block Coolant feed to the cutting edge is achieved via a Stop B...

Page 14: ...NO 0909 EXPORT DEPARTMENT TEL 81 72 982 8277 E mail export big net ne jp INTERNATIONAL TECHNICAL COMMUNICATION CENTER TEL 81 72 982 2730 E mail medep big net ne jp ...

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