BIG AGU30 Operation Manual Download Page 2

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Thank you for purchasing the ANGLE HEAD.

Please read these instructions before use and keep them where

the operator may refer to them whenever necessary.

Caution

Regarding the safety

INSTALLATION & OPERATING INSTRUCTIONS FOR ANGLE HEAD

■

SPECIFICATIONS

■

OPERATION SEQUENCE

■

OPERATION PROCEDURES

1. How to adjust the cutter angle

2. How to check the cutter direction

3. How to adjust the cutter direction

4. Installation of the cutting tool

■

OTHER

1. Coolant feed to the cutting edge

P 2

P 3

P 4

P 8

P 9

P11

P12

ANGLE HEAD

The following indicator is used in the operation manual to signify points

relating to safe operation. Please ensure these points are fully understood

and followed correctly.

The Angle Head contributes to efficient machining by reducing setup times and

production processes, allowing automatic tool change and full adjustment of the cutter head

direction.

Should this equipment be incorrectly operated injury is possible

to the operator, or other personnel in the area. Equipment may

also be damaged.

Summary of Contents for AGU30

Page 1: ...be sure to read this manual before using the product ANGLE HEAD UNIVERSAL TYPE AGU30 Consult the separate operation manual for Angle Head also regarding the general handling of the Angle Heads OPERATION MANUAL ...

Page 2: ...tallation of the cutting tool OTHER 1 Coolant feed to the cutting edge P 2 P 3 P 4 P 8 P 9 P11 P12 ANGLE HEAD The following indicator is used in the operation manual to signify points relating to safe operation Please ensure these points are fully understood and followed correctly The Angle Head contributes to efficient machining by reducing setup times and production processes allowing automatic ...

Page 3: ...59 147 5 787 30 1 181 Ø 35 1 378 240 9 449 105 4 134 135 6 024 Ø 2 5 13 098 to 512 Ø 2 5 20 098 to 787 Locating Arm Orientation angle Locating Pin 29 1 142 29 1 142 Fixed Length A Pin compression 3 Collar compression 6 125 4 921 Ø 162 6 378 110 4 331 295 11 614 165 6 496 130 5 118 17 0 686 65 2 559 39 1 535 Ø 46 1 811 Ø 9 8 3 8 5 8 Locating Collar Locating Arm Locating Pin 36 5 1 437 36 5 1 437 Or...

Page 4: ...he scale of the cutter direction with the value of the scale of the cutter angle you set and check that the values of the scales match each other In the case the cutter angle is adjusted without check that the scale of the cutter direction is also without If the cutter angle is adjusted with check that the scale of the cutter direction is also with How to adjust the cutter angle How to check the c...

Page 5: ...e included hex key to tighten or release the Clamping Bolts CAUTION Hold the Head Case by hand and rotate to the selected angle To set an angle use the line marker on the Connection Case and the scale of the cutter angle on the Head Case Fig 2 If it is not possible to swivel the Head Case to the selected angle it is necessary to remove the Clamping Bolts In this case consult the page 6 If it is ne...

Page 6: ...the Angle Head s spindle by a little This will release the Head Case permitting it to rotate smoothly Be aware that rotating the Angle Head forcefully may damage the driving parts NEVER exceed the tightening torque by using an extension Use the short head of the included hex key to tighten the 4 Clamping Bolts uniformly 3 Rotate Stuck ...

Page 7: ...y swiveling the Head Case Fig 4 If it is necessary to remove the Clamping Bolts The structure of the turning Head Case is indicated in the picture to the right For every 45 swivel it is necessary to remove the Clamping Bolts and to substitute the position of the screw holes Structure s view Head Case Connection Case Remove Setting Plate Avoid interference by swiveling the Head Case Even if the Cla...

Page 8: ... to the interference with the Head Case there is 1 Clamping Bolt which cannot be inserted Insert this Clamping Bolt having removed the interference by rotating the Head Case Fig 5 Install the included Setting Disk to the Angle Head Consult the page 11 Installation of the cutting tool By touching the reference face of the Setting Disk with a test indicator and using the machine feed example XZ axes...

Page 9: ...the line marker Cutter direction Scale of cutter direction Read the same value of the scale of the cutter direction with the value of the scale of the cutter angle you set and check that the values of the scales match each other Fig 8 Example of the cutter angle set to 15 Using the position of the scale as the reference adjust the cutter direction Scale of the cutter direction How to check the cut...

Page 10: ...n of the cutting tool and loosen the 2 Side Clamping Screws a little while the Angle Head is mounted in the machine spindle Please be aware that if the Side Clamping Screws are loosened too much this allows clearance between the Body Case and the Adapter Case Fig 11 Side Clamping Screws Adapter Case Head Case Connection Case Body Case Body Case Adapter Case Side Clamping Screws Setting Disk No cle...

Page 11: ...ection on page 8 the cutter is pointing toward the 15 position of the scale of the cutter direction Use this value as a reference point and turn the Adapter Case to the selected direction Example here parallel to the X axis By touching on to the reference face of the Setting Disk with a test indicator and moving in both right and left directions it is possible to check the parallelism of the cutte...

Page 12: ...EVER exceed the tightening torque by using an extension Be sure to hold both the Spindle and Nut with the wrenches Neglecting to do so will result in internal damage NEVER clamp the flute portion of the cutting tool Clean the inner diameter of the chuck and the cutting tool shank in order to completely remove traces of oil and particles Insert the cutting tool and attach the accessory wrenches to ...

Page 13: ...r assure to adjust the nozzles of the machine so that the coolant directs not onto the unit but at the cutting tool Neglecting to do so may cause penetration of coolant and internal damage CAUTION If the unit is used for more than 30 minutes at a speed near the maximum spindle speed please cool by supplying air or coolant via the Stop Block Coolant feed to the cutting edge is achieved via a Stop B...

Page 14: ...NO 0909 EXPORT DEPARTMENT TEL 81 72 982 8277 E mail export big net ne jp INTERNATIONAL TECHNICAL COMMUNICATION CENTER TEL 81 72 982 2730 E mail medep big net ne jp ...

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