Big Dog Motorcycles 2005 Bulldog Owner'S Manual Download Page 31

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2005 OWNER’S MANUAL

[

MAJOR COMPONENTS 2.3

]

SYSTEM COMPONENTS

: The power train of your Big Dog motorcycle is composed of:

A. V-Twin, 117 cubic-inch, four-stroke engine

B. Chain Driven Primary Drive

C. Baker 6-Speed Transmission

D. Right Side Belt Driven Final Drive

BIG DOG MOTORCYCLES POWER TRAIN SYSTEM

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2005 OWNER’S MANUAL

[

MAJOR COMPONENTS 2.3

]

SYSTEM COMPONENTS

: The power train of your Big Dog motorcycle is composed of:

A. V-Twin, 117 cubic-inch, four-stroke engine

B. Chain Driven Primary Drive

C. Baker 6-Speed Transmission

D. Right Side Belt Driven Final Drive

BIG DOG MOTORCYCLES POWER TRAIN SYSTEM

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Summary of Contents for 2005 Bulldog

Page 1: ...s of your Big Dog motorcycle and follow the steps for cold engine starting in the Quick Start Guide 2005 BIG DOG MOTORCYCLE OWNER S MANUAL ICON GUIDE WARNINGS emphasize areas or im proper procedures t...

Page 2: ...fects 4 2 Notice of Warranty Dispute Resolution Primary Drive Brakes Electrical General Information 2005 OWNER S MANUAL TABLE OF CONTENTS 1 0 Quick Start Guide 1 1 Model Identification 1 2 Vehicle Ide...

Page 3: ...notice or obligation Make sure you follow the new engine break in procedure outlined in this manual 2005 OWNER S MANUAL THANKS FROM BIG DOG MOTORCYCLES Big Dog Motorcycles wants to say thanks for purc...

Page 4: ...orm and mail it to Big Dog Motorcycles Thank you from the entire staff of Big Dog Motorcycles L L C 2005 OWNER S MANUAL Your Owner s Manual is divided into four sections 1 General Information 2 Major...

Page 5: ...s at customerservice bigdogmotorcycles com MAIL Big Dog Motorcycles 1520 E Douglas Wichita KS 67214 2005 OWNER S MANUAL VEHICLE IDENTIFICATION NUMBER VIN Owner s Name _________________________________...

Page 6: ...rnia Residents Only Failure to complete and return this form does not diminish your warranty rights BULLDOG RIDGEBACK MASTIFF CHOPPER PITBULL PHONE __________________________________EMAIL ____________...

Page 7: ...BY BIG DOG MOTORCYCLES VEHICLE IDENTIFICATION NUMBER VIN BULLDOG RIDGEBACK MASTIFF CHOPPER PITBULL 2005 OWNER S MANUAL 2ND WARRANTY TRANSFER BIG DOG MOTORCYCLES WARRANTY COVERS ORIGINAL OWNER FOR TWO...

Page 8: ...BY BIG DOG MOTORCYCLES VEHICLE IDENTIFICATION NUMBER VIN BULLDOG RIDGEBACK MASTIFF CHOPPER PITBULL 2005 OWNER S MANUAL 3ND WARRANTY TRANSFER BIG DOG MOTORCYCLES WARRANTY COVERS ORIGINAL OWNER FOR TWO...

Page 9: ...chometer It is the owner s responsibility not to exceed the maximum RPMs during the break in period 2005 OWNER S MANUAL GENERAL INFORMATION 1 0 QUICK START GUIDE FIRST 3000 MILES No higher than 4000 R...

Page 10: ...ion will increase dramatically causing the starter to kick back possibly producing a stater failure QUICK START GUIDE All 2005 Big Dog motorcycles come equipped with electronic compression releases to...

Page 11: ...Big Dog Motorcycles Dealer orAuthorized Service Center 2005 OWNER S MANUAL GENERAL INFORMATION 1 0 QUICK START GUIDE SHUTTING DOWN Use the ENGINE STOP SWITCH on the right handlebar to shut off the en...

Page 12: ...front 42 psi rear 42 psi 2005 OWNER S MANUAL GENERAL INFORMATION 1 1 2005 BULLDOGTM SPECIFICATIONS warranty 2 year factory warranty transmission Baker 6 speed rear suspension hidden air shocks dry we...

Page 13: ...ront 40 psi rear 42 psi 2005 OWNER S MANUAL GENERAL INFORMATION 1 1 2005 RIDGEBACKTM SPECIFICATIONS warranty 2 year factory warranty transmission Baker 6 speed rear suspension rigid dry weight 654 lbs...

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Page 17: ...on the right underside of the case ENGINE IDENTIFICATION NUMBER TRANSMISSION IDENTIFICATION NUMBER 2005 OWNER S MANUAL GENERAL INFORMATION 1 2 VEHICLE IDENTIFICATION NUMBER The full 17 digit Vehicle...

Page 18: ...bearings 6 Do not operate a motorcycle with a loose worn or dam aged steering or suspension system 2005 OWNER S MANUAL GENERAL INFORMATION 1 3 Use only authorized replacement fasteners tightened to t...

Page 19: ...es as well as the proper clothing to wear Do not attempt to carry more than one passenger at a time If there is uncertainty with the tire integrity have your Authorized Dealer or Service Center remove...

Page 20: ...ng GrossVehicle Weight Rating GVWR may alter handling characteristics and reduce braking efficiency CARRYING TRAVEL GEAR Overloading particu larly at the rear of a motorcycle can cause instability Car...

Page 21: ...CAP OPENS CLOCKWISE CAP OPENS CLOCKWISE CAP OPENS CLOCKWISE CAP OPENS CLOCKWISE CAP OPENS CLOCKWISE 2005 OWNER S MANUAL GENERAL INFORMATION 1 3 4 Do not attempt custom alterations such as extended for...

Page 22: ...lothing and footgear suited to motorcycle riding Never ride under the influence of drugs or alcohol 2005 OWNER S MANUAL GENERAL INFORMATION 1 3 HEAT The engine drive train and exhaust pipes and muf fl...

Page 23: ...To prevent theft always lock the ignition and remove the key when the motorcycle is left unattended 2005 OWNER S MANUAL MAJOR COMPONENTS 2 0 IGNITION KEY POSITION OFF IGNITION KEY POSITION ON COIL COV...

Page 24: ...ers from between hand control levers and handlebar grips or you will block full use of the controls TURN SIGNAL FUNCTIONS With the bike in gear and the brakes released the turn signal will cancel in a...

Page 25: ...efore riding so that they clearly show the area behind the motorcycle DO NOT ADJUST while in motion E ELECTRIC STARTER SWITCH After the ignition key is turned to the ON position press RUN on the EN GI...

Page 26: ...e odometer when the total miles ridden are displayed This will zero out and reset the trip odometer Never attempt to tamper with or alter the vehicle odometer This is illegal 2005 OWNER S MANUAL MAJOR...

Page 27: ...NOTE When upshifting or downshifting the throttle should be closed and the clutch fully disengaged Do not ride with your foot on the gear shifter 2005 OWNER S MANUAL MAJOR COMPONENTS 2 1 GEAR SHIFTER...

Page 28: ...ss steel tubing and utilizes a high ten sile strength welding process to extremely tight tolerances 2005 OWNER S MANUAL MAJOR COMPONENTS 2 1 BRAKE PEDAL The rear brake pedal is located on the right fo...

Page 29: ...ss Steel Line H 5 8 Bore Master Cylinder Reservoir C E F H D A B G BIG DOG MOTORCYCLES BRAKE SYSTEM 2005 OWNER S MANUAL MAJOR COMPONENTS 2 2 SYSTEM COMPONENTS The front brake is a hydrau lic disc type...

Page 30: ...dercut Avoid prolonged brake application This can overheat the bakes and reduce their effectiveness MAXIMUM BRAKING Close the throttle while ap plying both brakes firmly and evenly Pull in the clutch...

Page 31: ...78901212 1234567890123456789012345678901212 1234567890123456789012345678901212 C D 2005 OWNER S MANUAL MAJOR COMPONENTS 2 3 SYSTEM COMPONENTS The power train of your Big Dog motorcycle is composed of...

Page 32: ...ay cause hard shifting vehicle creep overheating and warping of the clutch plates and may make finding neutral difficult 2005 OWNER S MANUAL MAJOR COMPONENTS 2 3 Proper break in is critical in the fir...

Page 33: ...the suction release tabs prior to seat removal may cause the suction cups to separate from the seat 2005 OWNER S MANUAL MAJOR COMPONENTS 2 4 The life of your clutch can be greatly prolonged by followi...

Page 34: ...r Big Dog motorcycle is composed of BIG DOG MOTORCYCLES ELECTRICAL SYSTEM F I K J K D C G A B H H E 2005 OWNER S MANUAL MAJOR COMPONENTS 2 4 The electrical system supplies electrical power to all the...

Page 35: ...wer up Headlight defaults to low beam Annunciator lights Tail tag and running lights front and rear 2005 OWNER S MANUAL MAJOR COMPONENTS 2 5 2005 ELECTRONIC DEVICES AND THEIR DE FAULTS Incorporated in...

Page 36: ...otorcycle to operate pro perly The fuel tank fuel petcock filter screen fuel lines carb uretor and air cleaner 2005 OWNER S MANUAL MAJOR COMPONENTS 2 6 BIG DOG MOTORCYCLES FUEL SYSTEM FUEL SYSTEM A FU...

Page 37: ...allons 5 Gallon 4 5 Gallons K ONE PIECETANK Chopper Ridgeback Bulldog TWO PIECETANK Mastiff Pitbull 2005 OWNER S MANUAL MAJOR COMPONENTS 2 6 FUELTANKS The fuel tanks on your Big Dog motorcycle are eit...

Page 38: ...after re refueling 123456789012345 123456789012345 123456789012345 ENRICHENER LEVER PETCOCK POSITIONS 2005 OWNER S MANUAL MAJOR COMPONENTS 2 7 ENRICHENER The enrich ener facilitates cold starting by c...

Page 39: ...schedule you will be assured longevity reliability and performance of your 2005 Big Dog motorcycle Regularly scheduled main tenance is required to keep your new motorcycle warranty in force Improp er...

Page 40: ...ad bearings x Change front fork oil x x Replace front and rear wheel bearings x Test ride x x x x x 2005 OWNER S MANUAL SERVICE STORAGE 3 0 scheduled maintenance log 500 MILE 2500 MILE 5000 MILE 7500...

Page 41: ...nd flames away from fuel related parts and battery to reduce the possibility of a fire or explosion GENERAL INSPECTION Good maintenance means a safe machine A careful check of certain equipment must b...

Page 42: ...er from the inside out Hold the air nozzle at least three inches from the filter to avoid rupturing 2005 OWNER S MANUAL SERVICE STORAGE 3 2 10 Never touch any revolving or moving parts while the motor...

Page 43: ...or filter Center of the fill neck oil level Bulldog Mastiff Chopper BDM Chopper Chopper DT Oil Tank 2005 OWNER S MANUAL SERVICE STORAGE 3 3 4 After cleaning reinstall air filter assembly tighten the t...

Page 44: ...ter as traction will be adversely affected The oil tank should be drained only after the engine has OIL FILTER 2005 OWNER S MANUAL SERVICE STORAGE 3 4 Do not check oil level with the motorcycle on the...

Page 45: ...rained frequently along with a thorough tank flush with fresh oil before new oil is put in the tank 2005 OWNER S MANUAL SERVICE STORAGE 3 4 has reached normal operating temperature and proceed as foll...

Page 46: ...is do not enter the transmission case CHECKING TRANSMISSION LUBRICANT LEVEL TRANSMISSION DRAIN PLUG 2005 OWNER S MANUAL SERVICE STORAGE 3 4 TRANSMISSION LUBRICANT The transmission lubricant level shou...

Page 47: ...ee anAuthorized Dealer or Service Center for proper adjustment 1 5 qt PRIMARY DRIVE LUBRICANT LEVEL 2005 OWNER S MANUAL SERVICE STORAGE 3 4 PRIMARY DRIVE OIL Use a high grade primary drive lubricant d...

Page 48: ...y approved tires for replacement Servicing of tires and wheels should be done only by an Authorized 2005 OWNER S MANUAL SERVICE STORAGE 3 4 FRONT FORK OIL Drain and refill the front forks every 5000 m...

Page 49: ...INDER INSPECTION AND SERVICING Whenever you inspect the brake pads and discs also inspect the brake Dealer or Service Center IGNITION TIMING The engine in your motorcycle has been designed to provide...

Page 50: ...el Remove the master cylinder lid and visually check for fluid at the undercut inside the reservoir 2005 OWNER S MANUAL SERVICE STORAGE 3 6 Connecting cables to the wrong battery terminals can cause s...

Page 51: ...orcycles electrical compo nents This could lead to one or more electrical faults or system failures using the BDM250 00004 trickle charger in order to maintain sufficient cranking power No other charg...

Page 52: ...VIBRATION 1 Front or rear engine mounting bolts loose 2 Engine or transmission mounting bolts loose 2005 OWNER S MANUAL SERVICE STORAGE 3 9 4 Fouled spark plugs 5 Fuel valve clogged 6 Spark plug cable...

Page 53: ...ed TRANSMISSION HARDTO SHIFT 1 Transmission shifting mechanism needs adjustment 2 Bent shifter fork 2005 OWNER S MANUAL SERVICE STORAGE 3 10 3 Wheels and or tires damaged 4 Vehicle not properly aligne...

Page 54: ...cles finish see an Authorized Dealer or Service Center for approved cleaning and polishing products 2005 OWNER S MANUAL SERVICE STORAGE 3 10 3 Clutch out of adjustment TRANSMISSION JUMPS OUT OF GEAR 1...

Page 55: ...to do if your motorcycle will not be operated for several months To protect parts against corrosion 2005 OWNER S MANUAL SERVICE STORAGE 3 10 CHROME Use a chrome polish to shine your chrome Multipurpos...

Page 56: ...ht and horn 10 Check for any fuel oil or brake fluid leaks 2005 OWNER S MANUAL SERVICE STORAGE 3 11 preserve the battery and prevent the build up of deposits in the carburetor the following steps are...

Page 57: ...ttingsandrevhits forward toBigDogMotorcycleCustomerService 2005 OWNER S MANUAL SERVICE STORAGE 3 13 500 MILE MAINTENANCE 1 Changeengineoilandfilter 2 Inspectaircleanerandserviceasrequired 3 Inspectpet...

Page 58: ...___________________ DEALER OR OTHER SIGNATURE owner record 2005 OWNER S MANUAL SERVICE STORAGE 3 13 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 59: ...ycleCustomerService 21 Cleanbatteryconnections 22 TestRide 2005 OWNER S MANUAL SERVICE STORAGE 3 13 2 500 MILE MAINTENANCE 1 Changeengineoilandfilter 2 Inspectaircleanerandserviceasrequired 3 Inspectp...

Page 60: ...___________________ DEALER OR OTHER SIGNATURE owner record 2005 OWNER S MANUAL SERVICE STORAGE 3 13 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 61: ...hits forward toBigDogMotorcycleCustomerService 25 TestRide 2005 OWNER S MANUAL SERVICE STORAGE 3 13 5 000 MILE MAINTENANCE 1 Changeengineoilandfilter 2 Inspectaircleanerandserviceasrequired 3 Inspectp...

Page 62: ...___________________ DEALER OR OTHER SIGNATURE owner record 2005 OWNER S MANUAL SERVICE STORAGE 3 13 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 63: ...8 Cleantappetscreen 19 Cleanbatteryconnections 20 TestRide 2005 OWNER S MANUAL SERVICE STORAGE 3 13 7 500 MILE MAINTENANCE 1 Changeengineoilandfilter 2 Inspectaircleanerandserviceasrequired 3 Inspectp...

Page 64: ...___________________ DEALER OR OTHER SIGNATURE owner record 2005 OWNER S MANUAL SERVICE STORAGE 3 13 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 65: ...ions 28 Replace front and rear wheel bearings 29 Test Ride 2005 OWNER S MANUAL SERVICE STORAGE 3 13 10 000 MILE MAINTENANCE 1 Change engine oil and filter 2 Inspect air cleaner and service as required...

Page 66: ...__________________ OWNER S OR OTHER SIGNATURE owner record 2005 OWNER S MANUAL SERVICE STORAGE 3 13 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 67: ...nclude but are not lim ited to the following 1 Batteries drive belt brake pads light bulbs throttle 2005 OWNER S MANUAL WARRANTY 4 0 Congratulations on the purchase of your Custom Cruiser from BIG DOG...

Page 68: ...r vehicle is used for towing a trailer or another vehicle or object or is used as a commercial unit 2005 OWNER S MANUAL WARRANTY 4 0 cables choke cable and clutch control cable fasteners and connector...

Page 69: ...s are not an agent and cannot provide a warranty LEGAL RIGHTS THIS MANUFACTURE S LIMITEDWARRANTY IS or is used for rental taxi or shuttle delivery construction job site activities hauling police or em...

Page 70: ...plicable regulations of the United States Envi ronmental Protection Agency Each new motorcycle that 2005 OWNER S MANUAL WARRANTY 4 0 IN LIEU OF ALL OTHER WARRANTIES WHETHER ORAL WRITTEN EXPRESSED OR I...

Page 71: ...exists The warranty repairs should be completed in a reasonableamount of time not to exceed 30 days 2005 OWNER S MANUAL WARRANTY 4 0 is manufactured to be subject to the laws of the State of Californi...

Page 72: ...cation or removal of the muffler and or replace ment of the exhaust system with one that is not EPA 2005 OWNER S MANUAL WARRANTY 4 0 If you have any questions regarding your warranty rights and respon...

Page 73: ...mply with its terms subject to any limited right of review that may be provided by state or federal 2005 OWNER S MANUAL WARRANTY 4 1 compliant for use on a street vehicle 2 Modification to the air int...

Page 74: ...ER S reference STATE WARRANTY ENFORCEMENT LAWS The laws of many states permit owners to obtain a re law the OWNER must comply with the terms of the deci sion and OWNER gives up the right to sue BIG DO...

Page 75: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 2005 OWNER S MANUAL WARRANTY 4 2 STATE WARRANTY ENFORCEMENT LAWS placement vehicle or a refund under...

Page 76: ..._____________________________________ 2005 OWNER S MANUAL WARRANTY 4 2 Owners Manual 11 9 04 Warranty Notes ____________________________________________________________________________________________...

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