BendPak XP-10AC Installation And Operation Manual Download Page 9

Page: 9 / 52

STEP ONE

( Selecting Site )

Before installing your new lift, check the following.

1. LIFT LOCATION: Always use architects plans when

available. Check layout dimension against floorplan

requirements making sure that adequate space is

available.

2. OVERHEAD OBSTRUCTIONS: The area where the lift

will be located should be free of overhead obstructions

such as heaters, building supports, electrical lines etc.

3. DEFECTIVE CONCRETE: Visually inspect the site

where the lift is to be installed and check for cracked or

defective concrete.

OPERATING TEMPERATURE.

Operate lift only

between temperatures of 41° -104° F.

5. Lift is designed for

INDOOR INSTALLATION ONLY.

STEP TWO

( Floor Requirements )

This lift must be installed on a solid level concrete
floor with no more than 3-degrees of slope. Failure
to do so could cause personal injury or death.

A level floor is suggested for proper installation.

f a floor

is of questionable slope, consider a survey of the site

and/or the possibility of pouring a new level concrete slab.

DO NOT install this lift on any asphalt surface or any
surface other than concrete.

DO NOT install this lift on expansion seams or on
cracked or defective concrete.

DO NOT install this lift on a second /elevated floor
without first consulting building architect.

DO NOT install this lift outdoors unless special

consideration has been made to protect the
power unit from inclimate weather conditions.

CONCRETE SPECIFICATIONS

LIFT

CONCRETE

MODEL

REQUIREMENT

7,000 Lb. Models

4” Min. Thickness / 3000 PSI

10,000 Lb. Models

4” Min. Thickness / 3000 PSI

12,000 Lb. Models

6” Min. Thickness / 3000 PSI

15,000 Lb. Models

6” Min. Thickness / 3000 PSI

18,000 Lb. Models

8” Min. Thickness / 3000 PSI

Rotary Hammer Drill Or Similar

3/4" Masonry Bit

Hammer

4 Foot Level

Open-End Wrench Set: 7/16" - 1-1/8"

Socket And Ratchet Set: 7/16" - 1-1/8"

Hex-Key / Allen Wrench Set

Medium Crescent Wrench

Medium Pipe Wrench

Crow Bar For Shim Installation

Chalk Line

Medium Flat Screwdriver

Tape Measure: 25 Foot Minimum

Needle Nose Pliers

IMPORTANT NOTICE

These instructions must be followed to insure proper installation and operation of your lift. Failure to

comply with these instructions can result in serious bodily harm and void product warranty.

Manufacturer will assume no liability for loss or damage of any kind, expressed or implied resulting

from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION.

NOTE

All models MUST be installed on 3000 PSI

concrete only conformIng to the minimum

requirements shown above. New concrete must be

adequately cured by at least 28 days minimum.

Summary of Contents for XP-10AC

Page 1: ...ment without reading this manual and the important safety instructions shown inside 1645 Lemonwood Dr Santa Paula CA 93060 USA Toll Free 1 800 253 2363 Tel 1 805 933 9970 Fax 1 805 933 9160 Keep this operation manual near the machine at all times Make sure that ALL USERS read this manual 10 000 POUND CAPACITY 12 000 POUND CAPACITY 15 000 POUND CAPACITY 18 000 POUND CAPACITY SURFACE MOUNTED TWO POS...

Page 2: ...lace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective BendPak Inc will pay labor costs for the first 12 months only on parts returned as previously described The warranty does not extend to defects caused by ordinary wear abuse misuse shipping damage improper installation voltage or lack of required maintenance ...

Page 3: ...he lift for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform all maintenance as...

Page 4: ...t power unit to post ______ 4 M8 hex nut 5535356 Mount power unit to post ______ 2 3 4 12 hex nylock nut 5535353 Equalizer cable nut ______ 2 3 4 flat washer 5545253 Equalizer cable washer ______ 4 M10 hex head bolt 5530751 Secure top trough assy ______ 4 M10 nylock nut 5535350 Secure top trough assy ______ 4 Washer 5545251 Secure top trough assy ______ 1 3 8 power unit fitting 5550183 Hydraulic f...

Page 5: ...le Overhead Beam ______ 4 Lift Arms see table Lift Arms ______ XP 12 15 18 Power Unit Hose 5570102 3 8 x 48 Power Unit Hose Powerside Cyl Hose 5570832 1 4 x 90 1 2 Powerside Cyl Hose Crossover Hose 5570111 1 4 x 378 1 2 Crossover Hose Equalizer Cable 5595121 Equalizer Cable 1 2 x 419 Equalizer Cable 5595121 Equalizer Cable 1 2 x 419 Safety Cable 5595125 3 32 x 327 Safety Cable Top Trough 5210123 T...

Page 6: ...y Cable 3 32 x 300 Safety Cable Top Trough 5210003 5210114 Top Trough Assy XP 10C Top Trough Assy XP 10CX XP 10AC XP 10ACX Power Unit Hose 5570102 5570102 3 8 x 48 Power Unit Hose 3 8 x 48 Power Unit Hose Powerside Cyl Hose 5570832 5570832 1 4 x 90 1 2 Powerside Cyl Hose 1 4 x 90 1 2 Powerside Cyl Hose Crossover Hose 5570107 5570106 1 4 x 316 1 2 Crossover Hose 1 4 x 329 Crossover Hose Equalizer C...

Page 7: ...or or bystander or damage to property or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Please read entire manual prior to installation Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For additional copies or further information ...

Page 8: ...ecommended when operating lift 12 GUARD AGAINST ELECTRIC SHOCK This lift must be grounded while in use to protect the opera tor from electric shock Never connect the green power cord wire to a live terminal This is for ground only 13 DANGER The power unit used on this lift contains high voltage Disconnect power at the receptacle before performing any electrical repairs Secure plug so that it canno...

Page 9: ...is lift on a second elevated floor without first consulting building architect DO NOT install this lift outdoors unless special consideration has been made to protect the power unit from inclimate weather conditions CONCRETE SPECIFICATIONS LIFT CONCRETE MODEL REQUIREMENT 7 000 Lb Models 4 Min Thickness 3000 PSI 10 000 Lb Models 4 Min Thickness 3000 PSI 12 000 Lb Models 6 Min Thickness 3000 PSI 15 ...

Page 10: ...l A Capacity XP 10AC 132 10 000 LBS XP 10ACX 145 10 000 LBS Model A Capacity XP 10C 132 10 000 LBS XP 10CX 145 10 000 LBS XP 12CTA 155 12 000 LBS XP 15C 155 15 000 LBS XP 18C 155 18 000 LBS FLOORPLAN CAPACITY ...

Page 11: ...ost locations Keep all dimensions and squareness within 1 8 or malfunctioning of the lift can occur 4 After the post locations are properly marked use a chalk or crayon to make an outline of the posts on the floor at each location using the post base plates as a template See below Fig 1 5 Double check all dimensions and make sure that the layout is perfectly square COMPLETE THE FOLLOWING PRIOR TO ...

Page 12: ...riage Slide the carriage all of the way back down until the cylinder makes contact with the base plate of the post Fig 4 5 Route both hoses in their respective columns PRIOR to raising columns to their vertical position When routing the hydraulic hose through the columns make sure to route through the retaining clips welded inside each column Make sure that the hose is clear of any moving parts It...

Page 13: ...rill bit To assure full holding power do not ream the hole or allow the drill to wobble Fig 5 Fig 5 3 After drilling remove dust thoroughly from each hole making certain that the column remains aligned with the chalk line 4 Assemble the washers and nuts on the anchors then tap into each hole with a hammer until the washer rests against the base plate Be sure that if shimming is required that enoug...

Page 14: ...am it helps to keep the anchor bolts loose on one of the columns until the top beam is mounted STEP SIX Mounting the OVERHEAD BEAM 1 Remove all of the Equalizer pulleys in prepa ration of installing the Top Trough assy 2 Using a lifting device raise the OVERHEAD beam into position on top of the columns Bolt to the columns using the 10 mm Hex Bolts Nuts and Washers YOU MUST POSITION THE SWITCH ENCL...

Page 15: ...under warranty Operate lift only between temperatures of 41 104 F Improper electrical hook up can damage motor and will not be covered under warranty Motor can not run on 50HZ without a physi cal change in motor Use a separate breaker for each power unit Protect each circuit with time delay fuse or circuit breaker For 208 230 volt single phase use a 25 amp fuse For 208 230 volt three phase use a 2...

Page 16: ...16 STEP EIGHT Installing the safeties and safety cable 1 Install safety weldments into each respec tive post Fig 11 12 Fig 11 Fig 12 ...

Page 17: ...o the right of the offside safety weldment Fig 13 3 Route the cable under the pulley and take it up to the Top Trough Fig 14 4 Route the cable through the pulley and across the lift Fig 15 16 ENSURE THAT BOTH THE POWERSIDE AND OFF SIDE SAFETIES ENGAGE PROPERLY PRIOR TO OPERATING THE LIFT Fig 13 Fig 14 ...

Page 18: ...post 6 Route the cable over the top post on the safety handle Insert the cable end through the hole on the threaded post 7 Pull the slack out the safety cable and hold tension as the cable is being tightened Tighten jam nuts on either side of the cable to secure it into place Fig 17 Fig 15 Fig 16 Fig 17 Make sure to tighten both nuts equally so as to keep the safety cable centered ...

Page 19: ...ck wall of the powerside post 2 Connect the power side cylinder hose to the the tee fitting Be sure to route the hose through the retainer rings inside the columns 3 Route the offside cylinder hose crossover hose up through the post and across the top trough down the post and connect it to the bulkhead tee fitting Fig 18 Fig 18 STEP TEN Routing The EQUALIZER CABLES 1 Raise and lock each carriage a...

Page 20: ...k nut 5 Route the other cable the same way 20 Fig 20 Fig 21 Fig 22 WARNING WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT ON THE THREADED END OF THE CABLE CONNECTOR AND THERE IS STILL SLACK IN THE CABLES THE CABLES HAVE STRETCHED BEYOND THE SAFE USEFUL LENGTH AND NEED TO BE REPLACED WITH FACTORY APPROVED CABLE ASSEMBLIES DO NOT PLACE WASHERS SPACERS OR OTHER DEVICES TO SHORTEN THE EFFECTIVE CABLE LENGTH...

Page 21: ...ther liquids such as detergents acid etc is not covered under warranty Improper electrical hook up can damage motor and will not be covered under warranty Motor can not run on 50HZ without a physical change in motor Use a separate breaker for each power unit Protect each circuit with time delay fuse or circuit breaker For 208 230 volt single phase use a 25 amp fuse For 208 230 volt three phase use...

Page 22: ...H OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE ENERGIZED UNTIL ALL MAINTENENCE AND OR INSTALLATION PROCEDURES ARE COMPLETED IMPORTANT NOTE CAUTION Never operate the motor on line voltage less than 208V Motor damage may occur which is not covered under warranty Have a certified electrician run appropriate power supply to motor Size wire for ...

Page 23: ...NOTE The equalizer cables should be checked weekly for equal tension Failure to do this will cause uneven lifting The cables should always be adjusted so that they are equal tension when resting on the safety locks ...

Page 24: ...on inspection These instructions must be followed to insure proper installation and operation of your lift Failure to comply with these instructions can result in serious bodily injury and or death and or void product warranty Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product ...

Page 25: ...arts Keep feet clear of lift when lowering Avoid pinch points 5 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubricate all SAFE TY PIVOT points with WD 40 or equal 6 Run the lift up and down a few times to insure that the locks are engaging uniformly and that the safety release mechanisms are functioning Re adjust if necessary 9 Raise...

Page 26: ...26 STEP FOURTEEN Installation Of SAFETY COVER 1 After safeties have been adjusted and checked for proper operation install the two cover plates as shown below See Fig 24 25 ...

Page 27: ...ee Fig 27 5 Lower the lift completely by pressing the SAFETY RELEASE handle inward then pressing the DOWN lever on power unit and repeat bleed ing process one additional time BE AWARE During the START UP procedure observe all operating components and check for proper installation and adjustment DO NOT attempt to raise vehicle until a thorough operational check has been completed RISK OF EXPLOSION ...

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Page 29: ...they are in good operating condition Check all cables for excessive signs of wear Make a visual inspection of ALL MOVING PARTS and check for excessive signs of wear Replace ALL FAULTY PARTS before lift is put back into operation NEVER EXCEED THE RATED CAPACITY of lift DO NOT USE LIFT if any component is found to be defective or worn NEVER OPERATE LIFT with any person or equip ment below ALWAYS STA...

Page 30: ...ive over lift arms REQUIRED MONTHLY MAINTENANCE Check all arm adjusting locks for proper operation Check all cables connections bolts and pins to insure proper mounting and torque Visually inspect safeties for proper operation Lubricate columns with grease Inspect all anchors bolts and retighten if necessary Check all columns for squareness and plumb Inspect all pivot arms pins making sure they ar...

Page 31: ...hnician The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer The center of gravity should be followed closely to what the m...

Page 32: ...perating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift USE LIFT CORRECTLY Use lift in the proper manner Never use lifting adapters other...

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Page 34: ...similar heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT Lifting cables should be visually inspected at least once each day when in use as suggested by American Petroleum Institute API RP54 guidelines Any lifting cables that have met the criteria for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROKE...

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Page 36: ...d start unit allowing it possible contamination to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or cock...

Page 37: ... new part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders binding 1 2 Release valve clogged 5 ...

Page 38: ...ce inlet hose assembly 3 Oil seal damaged or cocked Replace oil seal and install 4 Bleed cylinders See Installation Manual 5 See Installation Manual Consult Lift Manufacturer 6 Check vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace with new part Replace with new part 9 Retu...

Page 39: ... lift all the way down 2 Oil seal damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Replace with new valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual Consult Lift Manufacturer 8 Check complete hydra...

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Page 52: ...For Parts or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com ...

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