Belanger QuickFire Wrap Around Signature Series Owner'S Manual Download Page 43

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QUICKFIRE®

Signature

Series

1MANUL826

Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681

Installation

Installing Cleaning Material

Upper Hub: Neo-

Tex™

Note:

The cleaning material for the upper hub comes in two thicknesses 1/8” thick and 1/4”

thick. Be sure to install the correct thickness in the correct location.

Locate 12 of the 41” x 8” x 1/8” thick Neo-Tex™ pieces and twelve 8” Wash Clips.

2) Place the Wash Clips in the center of the pack as shown below. Fold the Neo-

Tex™

pieces

in half and slide the Wash Clips “C” Channels.

3) Fill every t

hird “C” Channel slot as shown below (12 pieces in all). Make sure the Packs

are pushed all the way to the bottom of the hub.

Locate 24 of the 25” x 8” x 1/8” thick Neo-Tex™ pieces and twelve 8” Wash Clips.

5) Place the Wash Clips ends through the holes of both packs as shown below.

Fill every third “C” Channel slot as shown below (12 pieces in all). Make sure the Packs
are pushed down as far as possible.

Be sure the flaps are in the direction as shown

below

Neo-

Tex™

Wash

Clip

Insert Wash
Clips into
Neo-

Tex™

holes

Fold Neo-

Tex™

half to slide into

“C” Channels

Hub Overhead View

Fill every third slot

(41” x

8”) Pieces of

Neo-

Tex™

Folded in half

12 Wash Clips

2 piece

s of 25” x 8” x x1/8”

thick Neo-

Tex™

per slot

Direction of

Travel

Summary of Contents for QuickFire Wrap Around Signature Series

Page 1: ...QuickFire Wrap Around Signature Series QuickFire Wrap Around Signature Series 1MANUAL826 Rev03 ...

Page 2: ......

Page 3: ...not make additional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or a...

Page 4: ......

Page 5: ... 37 36 Inserted page showing Overview of Neo Tex Fill for the Upper Hub per Change Request 37 41 54 Replaced these pages with the Utility Connections information in the Mix and Match Manual 46 In the note under Confirming Wheel Rotation changed the word below to above 63 Changed During operation the transition between portions of operation i e front to side side to rear will indicate by what is ob...

Page 6: ... to 9388 and 7084 to 9391 90 Changed Boom Utility Mount Assembly numbers from DS 108025 to 110426 and PS 102855 to 110427 Changed part number 7102 to 9392 91 Changed part number 1VALVE HY393 to 1VALVE HY395 per Change Request 10 Corrected Air Over Oil Assembly DS is 108892 PS is 108891 they were reversed per Change Request 71 Project 10055 92 Removed spacer part number 8230 it is now part of Cylin...

Page 7: ...Installing Boom Components 20 Securing the Head Assembly to the Boom Hydraulic 24 Securing the Head Assembly to the Boom Electric 27 Installing Side Wheel Hubs 30 Installing Cleaning Material 31 Adjusting the Positive Stops 40 Utility Connections 40 Utility Connections for Boom Movement 41 Utility Connections for Side Wheels Hydraulic 44 Utility Connections for Side Wheels Electric 47 Initial Star...

Page 8: ... Stand Assembly 76 QuickFire Filler Strips 77 Boom Components 78 Upper Head Assembly Electric 79 Lower Head Assembly Electric 81 Boom Clamps Assembly Electric 82 Boom Hose Manifold Assembly Electric 83 Boom Hoses Electric 83 Boom Utility Mount Electric 84 Boom Hoses Electrical Enclosure Assembly 84 Head Assembly Hydraulic 85 Boom Clamps Assembly Hydraulic 87 Boom Hose Manifold Assembly Hydraulic 8...

Page 9: ...e wash process and the following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty Hydrofluoric Acid Ammonium Bi fluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express or implied wit...

Page 10: ...agraph 8 Limited Warranty of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process The following list includes some but not all of the particularly corrosive chemicals that if used in co...

Page 11: ...e signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions that follow must be followed to prevent death injury or damage to the equipment This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR S...

Page 12: ...EAD ROTATING AND OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH PNEUMATICS SHOULD RETRACT WHEEL S OUT OF THE PATH OF THE VEHICLE IF MOTOR OVERLOAD IS TRIPPED PNEUMATIC OUTPUT FROM SYSTEM CONTROLLER TO PNEUMATIC VALVE M...

Page 13: ... aluminum structure providing a sleek signature appearance to the frame The head assembly design is based on the technology of the Gyro Head consisting of a unique socket joint that is maintenance free Providing a full 360 degree fluid motion The QuickFire head glides down polished stainless steel rails of the boom using engineered maintenance free Caterpillar bearings The new linear Caterpillar B...

Page 14: ...2 QuickFire Wrap head assemblies 2 QuickFire Wrap air over oil assemblies 2 QuickFire Wrap sizer assemblies 2 QuickFire Wrap boom utility mount assemblies 2 Accessory box 1 QuickFire Wrap boom rails 96 1 2 4 QuickFire Wrap shafts 102 2 Lower Hub assemblies 28 1 4 x 12 2 Upper Hub assemblies 42 1 4 x 6 2 Note Uncrate and inspect the shipment for damage and verify that all pieces are there If there ...

Page 15: ...Pneumatic 3 CFM 90 PSI minimum 120 PSI maximum DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY EQUIPMENT Always wear safety glasses when performing maintenance on any equipment It is recommended that a licensed electrician is contracted to perform all electrical installations Note YOUR HYDRAULIC SYSTEM MUST BE CAPABLE OF ADJUSTMENT TO 76 RPM AT 900 PSI WHILE LOADED AGAINST VEHICLE PLE...

Page 16: ...a tunnel with a Belanger 13 or 14 1 2 wide Conveyor that has either a single or double guide rail Identifying the conveyor is crucial for properly positioning the QuickFire Wrap assemblies during installation The Belanger conveyor options are shown in the images below Single Guide Rail Conveyor Assemblies 13 14 1 2 Wide Double Guide Rail Conveyor Assemblies 13 14 1 2 Wide 13 14 1 2 13 14 1 2 Guide...

Page 17: ...out with the driver side Stand closer to the entrance of the tunnel However the most important factor is that the two Stands are offset 78 1 2 as far as tunnel depth This means if your site is better suited with the passenger side Stand closest to the tunnel entrance be sure to adhere to the stated offset as shown in the diagrams Side View 121 Entrance View 204 Operating Envelope Direction of Trav...

Page 18: ...egs and determine which is the driver side and the passenger side See the image above to assist in the determination There are three traditional installation configurations for the QuickFire Wrap Around shown on the following pages Standard stand alone Staggered with a set of Wave Low Side Washers Staggered with a set of Wave Full Side Washers 2 Use a forklift to position the QuickFire Wrap Around...

Page 19: ...nside guide rail as shown above The heavy dotted line shows the proper operating envelope Note In this manual a 13 wide Conveyor is shown in all images If a 14 1 2 wide Conveyor is installed at the site be sure to add 1 1 2 to the dimensions to position the driver side QuickFire Wrap assembly Note Dimensions in this section are not intended for tunnel placement Later in this manual it will give tu...

Page 20: ...d the Wrap should give ample room for the wheels to swing within the working envelope 150 minimum 78 1 2 minimum Direction of Travel 78 1 2 minimum LSW LSW For more information and details on installation of the Low Side Washers refer to the Low Side Washer Manual 1MANUL860 Important Installation Note Note Above image shown with booms and wash material installed to indicate operating envelope requ...

Page 21: ... the Wrap should give ample room for the wheels to swing within the working envelope 103 minimum 24 150 minimum Direction of Travel 78 1 2 minimum FSW FSW For more information and details on installation of the Full Side Washers refer to the Full Side Washer Manual 1MANUL856 Important Installation Note Note Above image shown with booms and wash material installed to indicate operating envelope req...

Page 22: ...sembly at the desired tunnel depth on the floor and measure from the inside of the inside guide rail to the back of the passenger side base plate It is to be placed at a distance of 103 1 2 as shown below 2 Position the driver side Stand Assembly at the desired tunnel depth on the floor and measure from the inside of the inside guide rail to the back of the driver side base plate It is to be place...

Page 23: ...them into the threaded holes of the two Base Plates These will be later used as the leveling Bolts Place a small piece of steel or aluminum plate under each leveling bolt so that it does not penetrate the cement floor Steel or aluminum plating is field supplied 6 Level stand both North South East and West 7 Now that the Stands are level pound the lags all the way down 8 Tighten the lag bolts Note ...

Page 24: ...p in mind that the lower bolts will be replaced later They are used at this point to ease the assembly process 2 Locate the four Boom Shaft Bearings shown below 3 Slide the Bearings over the Shafts as shown below Make sure the grease fitting face the exit of the tunnel Snug the set screws on the bottom bearings to hold them in place until installed correctly DO NOT TIGHTEN THE SET SCREWS ON THE BE...

Page 25: ...lts on the bottom Bearing must pass through the Sizer plate and up through the Boom s Bottom Pivot Plate 5 Lift the Boom into place making sure that the Grease Fittings on the Bearings are facing the exit of the tunnel Install all fasteners into place and tighten all fasteners on the Bearings Now snug all of the Bearing Set screws Driver Side Complete view from the underside Passenger Side Complet...

Page 26: ...er Bearing Secure the Sizer Disc Shaft Weldment in place using the 1 2 13 x 6 bolt as shown below SIZER BOLT MUST BE TIGHT 3 The Internal lock Washer shown goes between the Lower pivot Shaft and the Sizer Disc Shaft Weldment It ensures that the Sizer moves synchronized with the Booms movement Note When installing the Sizer Shaft Weldment be sure to NOT allow the Anti Seize to spread and get betwee...

Page 27: ...rom the underside Passenger Side Complete view from the underside 5 Locate the Wrap Head Assembly and slide it over the 3 rails as shown below Slide it all the way on to better balance the machine Note The Water Manifolds are to be towards the inside both driver and passenger sides Note As the Head Assemblies are slid onto the rails they should slide smoothly up and down the rails Before After Be ...

Page 28: ...tes 1 2 13 x 5 Socket Head Bolt Positive Stop Bumper 7 Secure the above items into place as shown below The piece with the tapped hole on top is the upper piece 8 Locate the Rubber Bumper Stop and install it as shown below If the Head Assembly does not move smoothly along the rails the plastic bearing may need adjusting See head Assembly Bearing Adjustment later in this document Before After Befor...

Page 29: ...e the parts and fasteners shown below Air Over Oil Assembly 5 8 x 1 Shoulder Bolt 1 2 13 x 5 Shoulder Bolt 1 2 Lock Washer Cylinder Link 2 3 4 long 5 8 Plastic Washer 1 2 Nylock Nut 10 Secure the above parts to the rear of the driver side Boom as shown below 1 2 13 x 5 5 8 x 1 Shoulder Bolt and 5 8 Plastic Washer Passenger Side Vehicle Travel Vehicle Travel Driver Side ...

Page 30: ... secure the Head Assembly as shown below Use the shown Jam Nut to lock the assembly together 2 Locate the four black plastic Rail Caps 3 diameter and place them on both ends of the Boom Rails as shown below 3 Secure the above assembly into place as shown below 4 Connect all three hoses at the base of the Boom as shown below Entrance End Exit End Before After Sequence and Orientation of shown parts...

Page 31: ...n a close up image on the next page See the image below to understand how the complete assembly goes together then follow the instructions on the next page 1 Locate the two side wheel shafts 2 Loosen both setscrews in each of the shaft bearings Close up view of Head Assembly 3 Locate the accessory box and separate its contents 4 Slide the shaft up through both bearings until the shaft of the hydra...

Page 32: ...ling Drive Shaft Components Hydraulic 6 Secure the supplied split locking collar into position as shown below This will hold the shaft in place Be sure that the Woodruff Key is positioned at 90 to the split in the collar as shown in the image below 7 Tighten all the setscrews on both bearings Split Locking Collar Shaft Bearing Top View Hydraulic Motor Shaft Woodruff Key Split Locking Collar ...

Page 33: ...Part 8259 and 8258 are part of the Head Assembly Knob 8259 Disc 8258 Jam Nut 1NUT JM500 2 Pull the rod of the Cylinder and secure the Head Assembly as shown below Use the shown Jam Nut to lock the Head Assembly to the cylinder 3 Locate the four black plastic Rail Caps 3 diameter and place them on both ends of the Boom Rails as shown below Entrance End Exit End Before After Sequence and Orientation...

Page 34: ...xt page 1 Locate the Bearing Mount shown below and notice the slotted opening That is to allow access to the bearings setscrews and grease fitting Be sure to align these components in a way that they can be accessed 2 Loosen both setscrews in each of the shaft bearings 3 Locate the two side wheel shafts Locate the accessory box and separate its contents Locking Collar Bearing Locking Collar Key Be...

Page 35: ...ace the key locking collar and secure it into place 6 Allow the shaft to slide down until the locking collar rests on the upper bearing 7 Tighten all the setscrews on both bearings 8 Place the key into the shaft slot Apply Anti Seize to the shaft the key and the key slot 9 Slide the complete Motor housing Assembly into place over the shaft studs as shown below 10 Locate the 2 flat washers and 2 co...

Page 36: ...Once the two hubs are installed you may then install the Wash Clips and Neo Tex Lower Hub Installation Overview The following is an overview of the naming and placement typical to Hubs Lower Hub Installation 1 Locate the 12 diameter x 28 1 4 tall Lower Hub Assembly and remove the Skins that will reveal and allow access to the inner fasteners on the Spiders as shown below Spider typical Spider asse...

Page 37: ... Skins and tighten all fasteners Notice the overlapping of the tabs of the Skins as shown to the right Upper Hub Installation 1 Locate the 6 diameter x 42 1 4 tall Upper Hub Assembly and remove the Skins that will reveal and allow access to the inner fasteners on the Spiders 2 Mount the Hub to the Shaft and allow it to rest atop the Lower Hub 3 Replace the Skins and tighten all fasteners Be sure t...

Page 38: ...of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row Neo Tex Box 48 pieces 25 x 8 Load two pieces of 1 8 Neo Tex per plastic clip 24 pieces of Neo Tex in this row Neo Tex Box 24 pieces 41 x 8 Load one piece of 1 8 Neotex when folded on plastic clip makes this a 20 2 ply Neo Tex pack 12 pieces of Neo Tex in this row 16 x 10 Neo Tex Box 48 pieces 33 x 10 Neo Tex Packs 2 Ply piece w...

Page 39: ... the Packs are pushed all the way to the bottom of the hub 4 Locate 24 of the 33 x 8 Neo Tex pieces and 8 Wash Clips Fill every other slot in the second row to set on top of the previous row as shown below 5 Using 24 more of the 33 x 10 Neo Tex pieces and 8 Wash Clips Fill every other slot in the third row to set on top of the previous row as shown below Hub Overhead View Leave every other slot em...

Page 40: ...ces 25 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row Neo Tex Box 48 pieces 25 x 8 Load two pieces of 1 8 Neo Tex per plastic clip 24 pieces of Neo Tex in this row 16 x 8 Neo Tex Box 48 pieces 33 x 8 Neo Tex Packs 2 Ply piece when folded onto plastic clip 24 pieces of Neo Tex in this row 1 8 thick Neo Tex Box 24 pieces 41 x 8 Load one piece of 1 8 Neo Tex...

Page 41: ... pushed all the way to the bottom of the hub 4 Fill all of the opposing slots with Wash Clips as shown below 5 Locate 44 of the Nylon Brush packs and fill every slot in the second row as shown below The Nylon Brush Packs will load by sliding the Welt in the C Channel 6 Using 24 more of the 33 x 8 Neo Tex pieces and 8 Wash Clips Fill every other slot in the third row as shown below Hub Overhead Vie...

Page 42: ...x in this row 32 x 10 28 x 8 Neo Tex Box 24 pieces 28 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 25 x 8 Neo Tex Box 24 pieces 25 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 25 x 8 Neo Tex Box 48 pieces 25 x 8 Load two pieces of 1 8 Neo Tex per plastic clip 24 pieces of Neo Tex in this row 20 x 8 Neo Tex Bo...

Page 43: ...s C Channels 3 Fill every third C Channel slot as shown below 12 pieces in all Make sure the Packs are pushed all the way to the bottom of the hub 4 Locate 24 of the 25 x 8 x 1 8 thick Neo Tex pieces and twelve 8 Wash Clips 5 Place the Wash Clips ends through the holes of both packs as shown below 6 Fill every third C Channel slot as shown below 12 pieces in all Make sure the Packs are pushed down...

Page 44: ... 8 Wash Clips 8 Place the Wash Clips ends through the holes of the packs 9 Fill every third C Channel slot as shown below 12 pieces in all Make sure the Packs are pushed down as far as possible Be sure the flaps are in the right direction Hub Overhead View Fill every third slot 24 25 x 8 x 1 8 thick Pieces of Neo Tex 2 per clip 12 Wash Clips Hub Overhead View Fill every third slot 12 25 x 8 x 1 4 ...

Page 45: ... Packs are pushed down as far as possible Be sure the flaps are in the right direction 13 Locate 12 of the 32 x 10 x 1 4 thick Neo Tex pieces and twelve 10 Wash Clips 14 Place the Wash Clips ends through the holes of the packs 15 Fill every third C Channel slot as shown below 12 pieces in all Make sure the Packs are pushed down as far as possible Be sure the flaps are in the right direction Hub Ov...

Page 46: ... setup they may need to be adjusted for optimum performance It is suggested that initial runs are performed with the Positive Stops fully extended as shown below Note The inside Positive Stops are to be adjusted so that the Shafts are not over the center or in the path of the vehicle Utility Connections Pneumatic Air Connections Air Over Oil Reservoirs Airline colors stated are suggestions to aid ...

Page 47: ...o 2 is shown on the next page Scenario 1 Default Setup When shipped from the factory the default air circuit and 4 Way Valve setup is set so the Booms rest in the path of the vehicles also known as the Extend position The 110VAC output that feeds this valve can act as an Option Switch to Retract the Booms get them out of the way of the vehicles for a single wash cycle After which the system will r...

Page 48: ...he way position the air circuit will require re plumbing If your controller supports the LOOKBACK function you may wish to activate that Output to do so for the QuickFire This will allow them to stay in the Extend position if there is another vehicle closely following Default Position No Power Applied Booms Rest in RETRACT Position Activated Position Power Applied Booms Triggered to EXTEND Positio...

Page 49: ...l to the Air Over Oil reservoir Driver side and passenger side both use GRAY airline Pneumatic Air Connections Limit Switch Pneumatic Air Connections Boom Airline colors stated are suggestions to aid repairs and troubleshooting Boom Pressure Feed to Outside Air Over Oil Reservoir Purple or Red Head Pressure Feed to Limit Switch Port 3 Yellow Main air supply 90 PSI minimum 120 PSI maximum Feed to R...

Page 50: ...Utility Connections for Side Wheels Hydraulic Water Connections 1 Connect a 1 2 water feed to the barbed hose fittings on each Boom as shown below Note It is imperative that no foreign materials are in the supply lines before final connections are made To be sure of this the lines should be blown out before the final hookup Return Feed ...

Page 51: ...e counterclockwise Passenger side clockwise All utilities MUST be installed in accordance with all local and national codes It is imperative that no foreign materials are in the supply lines before final connections are made To be sure of this the lines should be blown out before the final hookup It is recommended that licensed technicians are contracted to perform all utility installations Feed f...

Page 52: ...located on the QuickFire Wrap Booms two on each side 2 Be sure to match the correct hose to the correct fitting allowing the right wheel rotation See diagram below Note It is imperative that no foreign materials are in the supply lines before final connections are made To be sure of this the lines should be blown out before the final hookup Confirming Wheel Rotation Note Be sure to match the wheel...

Page 53: ...ty mounts Feed wire through conduit fittings into motor covers Slide the black conduit into fittings and secure cap 3 Remove gearbox motor electrical box covers 4 Feed wires through motor cord grip all the way to the ring terminus and secure to the 4 wire leads Note See electrical schematics in MCC Panel for terminating wire leads and wiring schematics on motor gearbox and inside motor gearbox jun...

Page 54: ...below Electrical Enclosure 1FSTNR SH767 Socket Head 2 Remove the cover of the enclosure and secure it to the four threaded holes on top of the leg assembly as shown below 3 Locate the parts shown below Loop Clamp Cap Screw and Lock Washer Conduit 47 The images below show how to connect the conduit to the fittings Before After Cord Grip Base Remove the cord grip from the base Slide the conduit thro...

Page 55: ...the loop clamps into the threaded holes as shown below 5 Repeat this process on the other side Water Manifolds 1 Locate 110 black conduit with18FT of wire the 60 black water hose the water manifold 12 rubber grommets and 8 fasteners Conduit 110 Water Manifold Black Water Hose 60 Grommet uncut 2 Piece Utility Clamp 2 Cut four of the grommets in half creating eight pieces Cut a split down the side o...

Page 56: ...167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL826 Installation Utility Connections for Side Wheels Electric Water Manifolds 3 Secure the manifold into place as shown below Do not tighten the clamps together until the conduit has been installed 1 2 Grommets Split Grommets ...

Page 57: ...duit has been adjusted 2 From the MCC system panel see wiring schematics drop the wiring 208 230VAC to the electrical boxes on the top of the two QuickFire wrap legs you installed 3 Confirm that there is 20 of conduit at the area shown below and tighten all of the clamp fasteners Tighten all cord grips 4 When feeding wiring through cord grip in electrical boxes use wire nuts and electrical tape to...

Page 58: ...nifold and the other end to the secondary manifold as shown below 6 Locate the four 2 piece clamp assemblies four 1 2 grommets and four split grommets Use them to join the hose and conduit together at the locations shown below Once all four are in place place one of the small plastic caps on top of each fastener Connect the other end of the water hose here Connect one end of the water hose here 12...

Page 59: ...ns for Side Wheels Electric Water Feeds 7 Connect a 1 2 water feed to the barbed hose fittings on each Boom as shown below Note It is imperative that no foreign materials are in the supply lines before final connections are made To be sure of this the lines should be blown out before the final hookup Field supplied clamp Field supplied 3 4 water supply ...

Page 60: ...erform all utility installations It is imperative that no foreign materials are in the supply lines before final connections are made To be sure of this the lines should be blown out before the final hookup All utilities MUST be installed in accordance with all local and national codes Confirming Wheel Rotation Note Be sure to match the wheel rotation shown below If the rotation is opposite as sho...

Page 61: ...ver side counter clockwise Air Settings Boom Pressure Regulator 25PSI Head Pressure regulator 40PSI Make adjustments after running vehicles Note After hubs and Cleaning materials have been installed confirm that the Booms remain level through their swing If not adjust as needed Note The Sizer may require fine adjusting at this time More information is on the following pages Decrease air pressure i...

Page 62: ...Flow Control Valve Turning the Flow Control knobs adjusts the Controlled Flow of oil being discharged from the Hydraulic Cylinder into the Oil Reservoir This Flow Control Valve has a Flow Direction arrow engraved on its side that indicates free flowing oil that passes through the internal check valve into the Reservoir at a rate determined by the force of the user set Controlled Flow Understanding...

Page 63: ...full boom when it is moving away from its initial mid track position as shown below Swing Extend This is the motion of the full boom when it is moving toward its initial mid track position as shown below Head Retract This is the motion of the head alone when it is moving up the rails towards the stand as shown below Head Extend This is the motion of the head alone when it is moving down the rails ...

Page 64: ...ational sections Front Washing Side Washing Rear Washing The chart below shows which controls affect which operation Front Washing Side Washing Rear Washing Rear Washing OUTSIDE Swing Flow Control X INSIDE Swing Flow Control X 1RGLTR175 Control X X X 1RGLTR650 Control X X Needle Valve Flow Control X Sizer Adjustable Stop X Air Panel Initial Setting Driver Side Sizer Controls Initial Settings Passe...

Page 65: ...trol Limit Switch This is a Valve used to control the speed of the head retract Change to the state of the Sizer Limit Switches initiates movement When the wheels are traveling up the side of the vehicle the Head is also moving down the rails of the Boom The travel speed of the Head can be adjusted by turning the Needle Valves on the Limit Switch INSIDE Swing Flow Control When the QuickFire Wrap i...

Page 66: ... air pressure on the front of the Head Cylinder Head moves up the rails cleaning the side of the vehicle Note The Needle Valve located near the Sizer Switch controls the speed of the head as it travels up the rails 3 Side Wheel at the rear corner of the vehicle making the transition from the rear sheet metal to the rear of the vehicle Note The head should be at the End of Travel of the rails as th...

Page 67: ...the QFW slowing down this motion Decreasing Pressure will allow a swifter speed to be achieved in the swing of the QFW When the Swing Retract motion is complete the Head Retract motion begins This movement is seen during the side washing portion of the operation 3 1RGLTR175 is the active control of penetration seen between the media and the vehicle Increasing Pressure will result in greater penetr...

Page 68: ...ich the QFW may swing IN Counter Clockwise will open the hydraulic flow from the cylinder and allow a swifter rate of swing IN 7 RGLTR175 is for the swing extend motion acts as an additional force aiding the rate of swing Increasing Pressure will increase the rate at which swing is seen Decreasing Pressure will decrease the rate at which swing is seen Head Extend 8 RGLTR650 solely controls the rat...

Page 69: ... of completion This causes a delay in the side wash contact Adjust outside swing flow control by restricting the flow turn clockwise the rate of the Swing Retract will be slowed This decreases the time needed for 1RGLTR175 to compensate and take control with side penetration pressure Side to Rear Transition Commonly observed the Swing Extend motion is too slow This causes the point of initiation o...

Page 70: ... movement is too fast See initial startup section Adjusting Sizer Limit Switch Wobbling Boom or Shaft Check for missing pieces or damaged cleaning material Check Bearings for wear Check for bent shaft Boom not pivoting inward Confirm output is set to AUTO position Verify air feeds are in the proper location Confirm that air is working properly on both sides of the air cylinder rebuild or replace i...

Page 71: ...e into the nozzle opening Check operation to insure uniform foam is being applied where applicable This is best be checked while running the Test Wash in the morning Check overall performance for any abnormalities on the first few vehicles washed each day Check for water chemical or air leaks after the equipment is turned OFF Check all hydraulic hose connections for leaks Weekly Hose down the comp...

Page 72: ...e Hydraulic Motor the Four Bolt bearings or adjusting the Torque Plate be sure not to overtighten the long bolts doing so may damage or crack the bearing When tightening the long bolts on the Spherical Bearing tighten until the bolt barely touches the bearing using Loctite 271 Over tightening may damage or crack the bearing Tighten all four jam nuts to 85 foot pounds using Loctite 271 Torque Plate...

Page 73: ...rts shown below 2 for each per side 2 Secure the above items into place as shown below The 109 1 2 Hose goes on the inside and the 114 1 2 Hose goes on the outside 3 Secure the 60 Hose used for water to the Water manifold bottom center as shown below 4 Locate the parts shown below 2 for each per side Before After 109 1 2 inside 114 1 2 outside Slit Grommets to go around Hoses Secure 60 Hose to Wat...

Page 74: ... When tightening the long bolts on the Spherical Bearing tighten until the bolt barely touches the bearing Over tightening may damage or crack the bearing Head Assembly Bearing Adjustment If for any reason the Head Assembly has to be removed after replacing it adjust the height of the Head Assembly to the location described below by tightening or loosening the nuts on the underside Head Spherical ...

Page 75: ...is will allow access to the motor gearbox that is mounted on the torque studs 3 To ensure all power has been properly removed from the circuit check voltage at the junction box with a multi meter to confirm no power is being supplied to the equipment 4 Remove the junction box cover to gain access to the wiring on the side of the motor 5 Confirm that the wiring has been tagged for terminal location...

Page 76: ...nd the cover mounting plate if so equipped You will need a work surface such as a table or a bench available to allow for disassembly of the gearbox torque plate 7 The cover base can be removed by removing the three fasteners on the cover mount plate Once the cover mount and cover are removed this will allow access to the bottom of the gearbox torque plate assembly 8 Using a 5 mm hex head socket r...

Page 77: ...bead as wide as the 3 16 nozzle tip 4 Turn the fastener a 1 4 turn and reapply the Loctite in the same fashion 5 Insert the flat head fasteners into the threaded mounting holes and tighten until the fasteners touch the chamfered hole within the torque plate 6 Repeat steps 3 and 5 on the remaining fasteners Before tightening fasteners to the proper torque this is once again an opportunity to verify...

Page 78: ...ox Make sure to tighten the fitting properly to prevent any water intrusion 5 Once the wire is fed back into the junction box secure the terminal block back into position using the Phillips screw Be careful not to crimp or crush any of the existing wirings Reconnect the wiring leads to the previously tagged motor leads to maintain the proper wiring positions 6 Replace the junction box cap while be...

Page 79: ...den hose to rinse off any loose dirt or debris DO NOT use a power washer or high pressure water as this can wear and cause harm to the powder coated surface 2 Using a mild detergent and warm water clean the powder coat surface with a soft cloth sponge or a soft natural bristle brush DO NOT use heated water as this can wear and cause harm to the powder coated surface 3 Rinse the sponge or soft brus...

Page 80: ...m the local area Clean the surface by washing with a detergent and a scotch bright Multi Clean is specifically designed for cleaning material prior to painting Thoroughly rinse and dry If solvents are needed to remove marks a soft cloth dampened with Isopropyl Alcohol may be used Solvents containing esters ketones or chlorinated solvents must not be used without consultation with the paint manufac...

Page 81: ...dges of paint at each end of the stroke Patience On a warm day if each coat has been allowed to dry before the next application it should be possible to rub the paint down after about 30 minutes If it starts to drag and ball the paint leave it to dry further It will now have to be rubbed right back to a smooth surface again which may take another hour More patience is required The thinner the coat...

Page 82: ... 108883 Passenger Side 108884 108877 2 Includes Helicoils Base Plate Driver Side 108873 Passenger Side 108874 8240 1FSTNR HH558 8 1WASHR LC498 8 1FSTNR HH589 20 1WASHR LC498 20 1FSTNR ST750 4 1FSTNR HH832 4 108875 1FSTNR HH580 4 1NUT RG603 2 1WASHR LC498 2 1FSTNR HH558 12 There are 8 on top and 4 on the bottom of 108875 Cylinder Mount Weldment Driver Side 112304 Passenger Side 112305 1WASHR LC498 ...

Page 83: ...ield Color Level 1 Description Black 1PLSTC EX060 Filler Strip Piece Full Length 120 long Blue 1PLSTC EX064 Filler Strip Piece Full Length 120 long Gray 1PLSTC EX062 Filler Strip Piece Full Length 120 long Green 1PLSTC EX059 Filler Strip Piece Full Length 120 long Orange 1PLSTC EX058 Filler Strip Piece Full Length 120 long Red 1PLSTC EX063 Filler Strip Piece Full Length 120 long White 1PLSTC EX061...

Page 84: ...Head Assemblies shown on the following pages 7035 2 1CAP140 4 8228 8229 1FSTNR SH975 2 1SPRNG245 2 2 1ELBOW PL666 8265 1NIPPL ST444 1VALVE PN942 1MADAP BR600 1CYLND350 1CAP130 2 8258 Ref 8259 Ref 1NUT JM500 1MADAP BR600 4 7091 1WASHR FL706 4 7093 2 See below 1FSTNR SH975 2 108871 Driver Side 1CAP130 4 8235 1SPRNG245 2 108870 Passenger Side 8236 1BERNG849 2 1FSTNR HH729 8 1WASHR LC581 8 7072 2 1FST...

Page 85: ...G849 1STEEL KY150 8268 1COLLR333 Black PLSTC CV080 Blue PLSTC CV082 Green PLSTC CV088 Gray PLSTC CV092 Orange PLSTC CV086 Red PLSTC CV084 Yellow PLSTC CV090 112286 208 230V 112288 575 V 1FSTNR PH040 2 7912 1WASHR LC125 3 1WASHR LC581 4 1FSTNR HH684 2 7918 108661 1RETNR129 2 1PLSTC CV075 See Chart 1ELECT FS221 1WASHR FL747 2 7203 Studs 2 1FSTNR FH075 4 Apply Loctite 271 and tighten to 25 ft lb 1FST...

Page 86: ...e MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL826 Maintenance Replacement Parts Upper Head Assembly Electric 3625 7991 3 1FSTNR FH842 3 1FSTNR SH958 4 8267 1BERNG849 1NUT LC514 2 1SPRNG240 1SLEEV666 3 1SPRNG242 1SPRNG242 108896 1FSTNR HH715 4 1WASHR LC581 4 ...

Page 87: ... 8261 8264 1FSTNR SH472 1FSTNR FH842 7990 7067 3626 8264 8260 2 3625 7067 4 1FSTNR HH540 16 8261 8266 8262 8263 1FSTNR HH540 2 Apply Loctite 271 and tighten to 55 ft lb 1WASHR LC498 4 8255 2 1FSTNR SH472 8 7990 4 1FSTNR FH842 4 Apply Loctite 271 and tighten to 55 ft lb 1FSTNR HH571 2 Apply Loctite 271 and tighten to 55 ft lb 8259 8258 1FSTNR HH198 4 1WASHR LC270 4 1WASHR LC498 16 ...

Page 88: ... 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL826 Maintenance Replacement Parts Boom Clamps Assembly Electric 1CLAMP300 7080 7081 1NUT AN462 7103 1NUT AN462 8 1NUT RG637 16 1FSTNR HH045 8 1WASHR LC125 8 7103 4 7080 Black 30 7081 Yellow 30 1CLAMP300 4 1WASHR FL706 8 ...

Page 89: ... 83 Maintenance Replacement Parts Boom Hose Manifold Assembly Electric Boom Hoses Electric 1CAP120 2 1FSTNR SH490 2 1REDUC BR637 1ELBOW ST577 108018 1NOZZL FJ348 3 1FTTNG AJ250 3 8256 2 8253 4 8255 2 1ELECT FS223 110 108024 60 1ELECT CB874 18 ft 1FSTNR SH490 4 8251 4 1GRMIT222 6 1CAP120 4 1ELECT CB874 18 ft 1GRMIT222 3 ...

Page 90: ... Parts Boom Utility Mount Electric Boom Hoses Electrical Enclosure Assembly 1FSTNR SH025 4 1ELECT FS223 47 1CLAMP070 2 1ELECT FS750 1ELECT FS176 1WASHR500 3128 Driver Side 108887 Passenger Side 108888 1CAP124 2 1FTTNG BH335 1FTTNG AJ250 1TEE BR926 1ELBOW BR360 1ELECT FS222 2 1NOZZL FJ348 1REDUC BR275 1FSTNR SH767 2 1MCONC ST375 1VALVE WA254 8234 ...

Page 91: ...81 85 Maintenance Replacement Parts Head Assembly Hydraulic 1WASHR LC291 4 1FSTNR HH747 4 1FSTNR HH250 4 101567 1NUT RG670 4 1WASHR LC581 4 1BERNG810 1BERNG810 9390 3625 1SPRNG242 7079 3 1FSTNR FH842 3 1FSTNR SH958 4 1SPRNG240 1MOTOR HY710 7077 1254 1COLLR333 1254 3687 1MCONC ST375 2 1CAP ST580 2 1SPRNG242 1SLEEV666 2 ...

Page 92: ...261 8264 1FSTNR SH472 1FSTNR FH842 7990 7067 3626 1WASHR LC498 16 8264 8260 2 3625 7067 4 1FSTNR HH540 16 8261 8266 8262 8263 1WASHR LC498 4 9389 2 1FSTNR SH472 8 7990 4 1FSTNR HH540 2 Apply Loctite 271 and tighten to 55 ft lb 1FSTNR FH842 4 Apply Loctite 271 and tighten to 55 ft lb 1FSTNR HH571 2 Apply Loctite 271 and tighten to 55 ft lb 8259 8258 1FSTNR HH198 4 1WASHR LC270 4 ...

Page 93: ...lle MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 87 Maintenance Replacement Parts Boom Clamps Assembly Hydraulic 1CLAMP300 7080 7081 1NUT AN462 7103 1NUT AN462 8 1NUT RG637 16 1FSTNR HH045 8 1WASHR LC125 8 7103 4 7080 Black 30 7081 Yellow 30 1CLAMP300 4 1WASHR FL706 8 ...

Page 94: ...orthville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL826 Maintenance Replacement Parts Boom Hose Manifold Assembly Hydraulic 1CAP120 4 1FSTNR SH490 12 8256 4 1NOZZL FJ348 3 1REDUC BR637 1ELBOW ST577 1FTTNG AJ250 3 9391 2 1GRMIT222 10 108018 9388 4 ...

Page 95: ...IRE Signature Series 1MANUL826 Belanger Inc PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 89 Maintenance Replacement Parts Boom Hoses Hydraulic 108022 114 1 2 108023 109 1 2 108024 60 ...

Page 96: ...ax 248 380 9681 1MANUL826 Maintenance Replacement parts Secondary Water Manifold Hydraulic 1CAP124 2 1FTTNG BH335 1FTTNG AJ250 1TEE BR926 1ELBOW BR360 E Coat 9392 1NOZZL FJ348 1ELBOW ST577 5 1REDUC BR275 1FSTNR SH767 2 1VALVE WA254 Assembly with E Coat Mount 110426 Driver Side 110427 Passenger Side ...

Page 97: ...lle MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 91 Maintenance Replacement Parts Posi Stop Air Over Oil Components 8238 1SLEEV666 1SPRNG332 108872 1ELBOW PL666 1ELBOW ST405 1RSRVR831 1NIPPL ST777 1VALVE HY395 1MCONC ST120 Driver Side 108892 Passenger Side 108891 8237 ...

Page 98: ...rts Air Over Oil Cylinder and Mount 1FSTNR SH472 2 1FSTNR HH054 4 1WASHR LC125 4 1FSTNR BH510 2 8232 108869 2 1WASHR LC291 2 1WASHR LC291 2 1FSTNR BH510 2 8231 8246 1CAP120 2 1FSTNR HH630 1FSTNR SB580 1CYLND315 1WASHR FL498 1NUT LC218 1NUT JM084 Cylinder Mount Weldment For reference DS 112304 PS 112305 1WASHR PL508 1BERNG040 1NUT JM666 1WASHR LC498 ...

Page 99: ...Fax 248 380 9681 93 Maintenance Replacement Parts 108880 Driver Side Sizer Plate Assembly 108881 Passenger Side Sizer Plate Assembly 8245 102900 7045 7075 1FSTNR SH980 1FSTNR SH104 2 1FSTNR HH116 1SPRNG190 1FSTNR HH960 1WASHR IT628 8244 108878 1WASHR LC125 1DECAL QF070 1FSTNR SH354 2 108879 1DECAL QF070 ...

Page 100: ...10 Fax 248 380 9681 1MANUL826 Maintenance Replacement Parts 108878 Sizer Actuator Pneumatic Assembly 108879 Adjustable Sizer Stop Assembly 1VALVE PN090 8241 1FSTNR SS333 1VALVE PN531 1BERNG125 1FSTNR SB150 1FSTNR SS333 2 8242 8243 1NUT JM030 1FSTNR HH345 1DECAL QF025 1DECAL QF025 1MADAP ST100 3 ...

Page 101: ...Replacement Parts Air Panel 1WASHR LC125 6 FSTNR HH023 4 1AIRLN275 871 2 1FSTNR SH059 2 2529 1ELBOW PL666 7 FSTNR HH081 2 1VALVE EL710 1TEE PL540 1VALVE PN531 1GAUGE500 1FILTR780 1MADAP BR600 1RGLTR 650 1REDUC ST111 1DECAL QF050 Passenger Side 1DECAL QF055 Driver Side 1DECAL QF065 Boom Pressure 1DECAL QF060 Head Pressure 7106 1RGLTR175 ...

Page 102: ...e When replacing the Neo Tex with Nylon Brush packs fill according to the images above except for the first row of the Lower Hub which MUST have empty clips between the clips with fill Filling every slot in the first row prevents the Nylon Brush packs in the second row from sliding down Overhead View of Upper Hub Fill Pattern 6 diameter hub Fill slots as shown Overhead View of Lower Hub Fill Patte...

Page 103: ...UE 6216 ORANGE 7407 RED 6218 YELLOW 6384 Neo Tex Box 24 pieces 32 x 10 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 32 x 10 28 x 8 Neo Tex Box 24 pieces 28 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 25 x 8 Neo Tex Box 24 pieces 25 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in ...

Page 104: ...Neo Tex Box 24 pieces 32 x 10 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 32 x 10 28 x 8 Neo Tex Box 24 pieces 28 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 25 x 8 Neo Tex Box 24 pieces 25 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 25 x 8 Neo Tex Box 48 pieces 25 ...

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