Belanger Gyro Wrap Signature Series Owner'S Manual Download Page 82

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GYRO WRAP™

Signature

Series

Belanger, Inc. * PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681

1MANUL248

Maintenance

Exploded Parts View

Aluminum Hub Neo-Tex™ Fill

For complete fill replacement for both wheels

select one primary color and one secondary

(accent) color from the table.

BLACK

BLUE

RED

GREEN

ORANGE

YELLOW

PRIMARY COLOR: NEO-TEX

™

FILL ONLY

108375

108376

108377

108378

108379

108380

SECONDARY (ACCENT) COLOR: NEO-TEX

™

108381

108382

108383

108384

108385

108386

1 PIECE: 33” X 10” X 1/8” THICK

BLACK

6223

GREEN

6225

BLUE

6224

ORANGE

7409

RED

6226

YELLOW

6390

1 PIECE: 41” X 8” X 1/8” THICK

BLACK

6227

GREEN

6229

BLUE

6228

ORANGE

7410

RED

6230

YELLOW

6393

1 PIECE: 41” X 8” X 1/8” THICK

BLACK

6338

GREEN

6340

BLUE

6339

ORANGE

7413

RED

6341

YELLOW

6402

1 PIECE: 28” X 8” X 1/4” THICK

BLACK

7113

GREEN

7636

BLUE

6801

ORANGE

7637

RED

6798

YELLOW

7638

1 PIECE: 25” X 8” X 1/4” THICK

BLACK

7112

GREEN

7633

BLUE

6800

ORANGE

7634

RED

6797

YELLOW

7635

1 PIECE: 32” X 10” X 1/4” THICK

BLACK

7114

GREEN

7639

BLUE

6985

ORANGE

7640

RED

7003

YELLOW

7641

1 PIECE: 33” X 10” X 1/8” THICK

BLACK

6223

GREEN

6225

BLUE

6224

ORANGE

7409

RED

6226

YELLOW

6390

1 PIECE: 33” X 8” X 1/8” THICK

BLACK

6215

GREEN

6217

BLUE

6216

ORANGE

7407

RED

6218

YELLOW

6384

Neo-Tex™ Box: (24 pieces) 32”x 10”

Load one piece of 1/4” Neo-Tex™ onto each plastic clip

12 pieces of Neo-Tex™ in this row

32”x 10”

28”x 8”

Neo-Tex™ Box: (24 pieces) 28”x 8”

Load one piece of 1/4” Neo-Tex™ onto each plastic clip

12 pieces of Neo-Tex™ in this row

25”x 8”

Neo-Tex™ Box: (24 pieces) 25”x 8”

Load one piece of 1/4” Neo-Tex™ onto each plastic clip

12 pieces of Neo-Tex™ in this row

25”x 8”

Neo-Tex™ Box: (48 pieces) 25”x 8”

Load two pieces of 1/8” Neo-Tex™ per plastic clip

24 pieces of Neo-Tex™ in this row

16”x 8”

Neo-Tex™ Box: (48 pieces)

33”x 8” Neo-Tex™ Packs

2-Ply piece when folded onto plastic clip

24 pieces of 1/8” Neo-Tex™ in this row

Neo-Tex™ Box: (48 pieces)

33”x 10” Neo-Tex™ Packs

2-Ply pc when folded onto plastic clip

24 pieces of 1/8” Neo-Tex™ in this row

16”x 10”

Neo-Tex™ Box: (48 pieces)

33”x 10” Neo-Tex™ Packs

2-Ply piece when folded onto plastic clip

24 pieces of 1/8” Neo-Tex™ in this row

20”x 8”

Neo-Tex™ Box: (24 pieces) 41”x 8”

Load one pc. of 1/8” Neo-Tex™

2-Ply piece when folded on plastic clip

12 pieces of

Neo-Tex™

in this row

12” Dia.

Lower Hub:

106026

6”Dia.

Upper

Hub:

106782

Primary

Color

Top three

sections

are 1/4”

thick

Upper Hub

Clips:

Quantity for

both wheels:

96 - 8” Clips

24 -10” Clips

42”

These two

sections

are 1/8”

thick

Secondary

(accent)

Color

Primary

Color

These

three

sections

are 1/8”

thick

28”

Lower Hub

Clips:

Quantity for

both wheels:

48 - 8” Clips

96 -10” Clips

Summary of Contents for Gyro Wrap Signature Series

Page 1: ...Gyro Wrap Signature Series Gyro Wrap Signature Series 1MANUAL248 Rev02 ...

Page 2: ......

Page 3: ...ke additional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or any com...

Page 4: ......

Page 5: ...r side passenger side labels to There is a driver side and passenger side label Changed image title to Overview of the correct orientation for Gyro Head with an Electric Motor Gearbox 13 Added this page to describe and show the Gyro Head Orientation for the hydraulic motor 14 Revised Frame Assembly steps 2 6 per the attached document 15 Added Guide Rail after Conveyor in note 19 22 Added Electric ...

Page 6: ...ger side arm assembly from 43 1 4 to 33 1 2 and added a 7 3 4 filler strip 48 Removed the third sentence in the first paragraph under Swing Flow Control which stated On each stand there are two such controls 50 Removed and added Daily Weekly and Monthly Routine Procedures Removed Quarterly Routine Procedures 50 52 Added the Powder Coating Maintenance and Powder Coating Repair Procedures 55 Added e...

Page 7: ...eet Washes This content was previously included within the manual it is an offering primarily for Rental Car Fleet Washes 2 After 04 08 21 11 Removed the description of passenger side and driver side sticker label 12 13 Increased size of the driver side and passenger side identification note 14 Called out the Clevis Mount 15 Added Note The 48 3 4 measurement is the same for both a single and a dou...

Page 8: ......

Page 9: ......

Page 10: ......

Page 11: ...n Hydraulic 13 Tunnel Placement 14 Frame Assembly 14 Attaching the Arms and Cylinders 16 Attaching the Spherical Bearing Assembly Electric Drive Only 19 Inserting the Shaft Electric Drive Only 20 Inserting the Shaft Hydraulic Drive Only 22 Mounting the Motor Gearbox Assembly Electric Drive Only 26 Installing Side Wheel Hubs 30 Lower Hub Installation Overview 30 Lower Hub Installation 30 Upper Hub ...

Page 12: ...s 58 Gyro Cylinder Assembly 109721 109722 58 Distribution Manifold Assembly 60 Posi Stop Mount Assembly 60 Gyro Head Assembly Electric 60Hz Lower Section 62 Gyro Head Assembly Electric 50Hz 63 Gyro Head Assembly Hydraulic 64 Water Manifold Assembly 65 Water Manifold Assembly Components 65 Filler Strips 66 Gyro Wrap Air Panel 67 Aluminum Hub Assembly Overview 68 Aluminum Hub Assembly Upper Section ...

Page 13: ...he wash process and the following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty Hydrofluoric Acid Ammonium Bi fluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express or implied wi...

Page 14: ...raph 8 Limited Warranty of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process The following list includes some but not all of the particularly corrosive chemicals that if used in conj...

Page 15: ...he signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions that follow must be followed to prevent death injury or damage to the equipment This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR ...

Page 16: ...quipment Doing so will prevent unexpected energization startup or release of hazardous energy while maintenance and servicing activities are being performed BE SURE TO OBSERVE OPERATING ENVELOPE EQUIPMENT MAY START UNEXPECTICALLY OVERHEAD ROTATING AND OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT OBJEC...

Page 17: ...fered as an electric or hydraulic drive machine The arms are controlled by a single air panel which is then connected to a single air over oil system for each arm assembly The air over oil system then utilizes a flow control valve on the extend and retract ports of the cylinder to ensure a smooth and consistent stroke every cycle Whether you have already operated a car wash or you are new to our i...

Page 18: ...enger Side Arm Assembly 1 Leg Assemblies 2 Large Diameter Hub Assemblies 28 1 4 long 2 Small Diameter Hub Assemblies 42 1 4 long 2 Steel hub Shafts 2 Spherical Bearing Assemblies 2 Motor Assemblies 2 Lower Hub Neo Tex Clips 1 box Upper Hub Neo Tex Clips 1 box Filler Strip Kit 1 Neo Tex Cleaning Material 8 boxes Accessory box 1 Note Uncrate and inspect shipment for damage and to verify that all pie...

Page 19: ...0 Hz each motor Pneumatic 0 3 CFM 90 120 PSI maximum Hydraulic 4 GPM 900 PSI Water 2 8 GPM total or 1 4 GPM per side 40 PSI DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY EQUIPMENT Always wear safety glasses when performing maintenance on any equipment It is recommended that a licensed electrician is contracted to perform all electrical installations YOUR HYDRAULIC SYSTEM MUST BE CAP...

Page 20: ...9681 1MANUL248 Specifications General Dimensions Electric and Hydraulic 145 dimension allows 6 clearance from the cleaning material Unit Height for Hydraulic Only 151 1 2 145 48 3 4 This dimension is taken from the outside edge of the Base Plate to the inside edge of the inside Conveyor Guide Rail 139 126 120 ...

Page 21: ...t you in assuring that this is done The following components MUST be confirmed for positioning and orientation Spin Stops Gearboxes Motors Motor Junction Boxes IF ANY OF THE ITEMS LISTED ABOVE ARE INSTALLED INCORRECTLY SERIOUS DAMAGE CAN OCCUR TO THE MACHINE AND THE POTENTIAL FOR SERIOUS INJURY IS PRESENT CAREFULLY CHECK ALL LISTED COMPONENTS Electric and Hydraulic Motor Assembly Component Orienta...

Page 22: ...unction box cable opening MUST point downward Spin Stops Inspect and compare positioning of your spin stops Note There is driver side and passenger side labels sandwiched between the Booms and Gyro Head Mounting Plates They are not visible unless the Heads are disassembled Overhead View Overview of the correct orientation for Gyro Head with an Electric Motor Gearbox DIRECTION of TRAVEL Driver Side...

Page 23: ...e hydraulic hoses MUST point inward Spin Stops Inspect and compare positioning of your spin stops Note There is driver side and passenger side labels sandwiched between the Booms and Gyro Head Mounting Plates They are not visible unless the Heads are disassembled Overhead View Overview of the correct orientation for Gyro Head with a Hydraulic Motor DIRECTION of TRAVEL Driver Side is the Short Boom...

Page 24: ...e bay will vary from site to site Write down this dimension from your site plan drawings 2 Using a forklift and two C clamps secure the forks to the head beam assembly as shown 3 Remove the head beam assembly from the skid 4 Remove the shipping legs from the head beam assembly but do not discard the fasteners and lock washers 5 Remove both leg assemblies from the skid and secure them to the head b...

Page 25: ... the floor making sure it is level in all directions before fully tightening the lag bolts 9 Position the passenger side leg assembly so that it is 151 1 2 from outside to outside of each leg base plate as shown below 10 Verify that the leg is level in all directions and then lag it to the floor 48 3 4 This dimension is taken from the outside edge of the Base Plate to the inside edge of the inside...

Page 26: ...the four bearings from the head beam assembly as shown below Note that the grease fittings face towards the entrance of the tunnel for easy access 2 Remove the driver side Arm Assembly and the passenger side Arm Assembly from the skid 3 Apply anti seize to the inside of each bearing and place a bearing onto the top and bottom of each pivot shaft welded to the arms as shown below Grease Fittings fa...

Page 27: ... two C Clamps Note Use protective material on the arm assembly so that you do not scratch the powder coating 6 Secure the driver side Arm Assembly to the Head Beam Assembly as shown below Tighten the two set screws on the top bearing after all the bearing fasteners have been tightened down 7 Repeat the above steps on the passenger side Arm Assembly 8 Remove the driver side and passenger side Cylin...

Page 28: ...low control valves so that the arms will not swing freely when installing the shaft hubs and gearbox assemblies Flow Control Note The clevis mount may not line up at this phase of the install If this happens loosen the upper and lower bearings to achieve correct alignment and then retighten the bearings Also for mounting hardware part numbers refer to the Exploded Parts View section of this manual...

Page 29: ...sh between the two assemblies 1 Remove the Spherical Bearing Assemblies from the skid Both are identical and can be used on either driver side or passenger side 2 Remove one of the two Spin Stops from each Arm Assembly as shown below 3 Insert a Spherical Bearing Assembly onto each arm as shown below The grease fittings on the bearings should face outward and towards the exit of the bay Once in pla...

Page 30: ...ss if you loosen the 2 upper bearing bolts and the pin shaped fasteners to allow the shaft to slip into position Be sure to tighten the fasteners once shaft is in place 2 Remove both shaft collars from the accessory box as shown below 3 Slide the shaft up through both bearings Secure the locking collar into the groove on the upper end of the shaft and tighten it into place at the location shown be...

Page 31: ...Fax 248 380 9681 21 Installation Inserting the Shaft Electric Drive Only 4 To make maintenance easier later once the locking collar is in place align the set screws of each bearing so that they are in line with the fasteners on the locking collar and then tighten all four of the set screws as shown below ...

Page 32: ...t the overall lengths of the two shafts that you received are 100 from end to end 2 Remove the protective covering that is around the woodruff key on the hydraulic motor 3 To ease the process of inserting the shaft temporarily remove the hydraulic motor torque plate and upper bearing from the assembly by removing the four purple bolts and the nuts Woodruff Key Hydraulic Motor Hydraulic Upper Shaft...

Page 33: ... that is on the spherical bearing assembly as shown below 5 Slide the shaft up through the lower bearing and the hole in the top bearing mount plate Then slide the upper bearing onto the shaft in the orientation shown below The grease fitting on the bearing must be pointing outward and toward the exit of the bay Apply Anti Seize Here Apply Anti Seize Here Upper Bearing Grease Fitting Slot in Shaft...

Page 34: ...nd tighten it into place at the location shown below NOTE be sure to tighten the locking collar evenly so that the gaps on each side are equally spaced as shown below 8 To make maintenance easier later once the locking collar is in place align the set screws of each bearing so that they are in line with the fasteners on the locking collar and then tighten all four of the set screws as shown below ...

Page 35: ...hydraulic connectors are facing inward and toward the entrance of the bay 10 Note the position of the woodruff key in the motor If necessary rotate the shaft so that it aligns with the woodruff key as shown in the image above Slide the motor assembly onto the shaft until the woodruff key is against the bottom of the slot in the shaft and secure to the spherical bearing assembly shown below 11 Repe...

Page 36: ...le 1 is available with a plastic cover set for each Motor Gearbox Assembly as shown below Style 1 60Hz Systems Mounting Instructions 1 Locate the following parts from the skid 2 Place the motor gearbox assembly inside of the bottom cover Using the provided hardware mount the cover to the motor gearbox assembly as shown below 3 Locate one of the steel keyways two of the 9 16 flat washers and two of...

Page 37: ...inserted into the gearbox 6 Line up the holes on the gearbox torque plate with the torques studs that are mounted to the arm and insert the motor gearbox cover assembly all the way down the shaft as shown below 7 Place the flat washers on top of the rubber grommets and then insert a retainer into each torque stud as shown below 8 Do not install the white plastic cover until all electrical connecti...

Page 38: ...bly from the passenger side motor gearbox assembly using the image below 3 Locate one of the steel keys four of the 3 8 16 x 1 1 2 fasteners and four of the 3 8 16 Nylock nuts 4 Starting with the driver side apply anti seize to the entire portion of the shaft and key that will be inserted into the gearbox 5 Lower the driver side motor gearbox assembly all the way down the driver side shaft until i...

Page 39: ...otor Gearbox Assembly Electric Drive Only Style 2 50Hz Systems Mounting Instructions 6 Insert the key into the slot of the shaft and tighten the two setscrews located on top of the gearbox as shown below One setscrew tightens directly onto the key and the other into the top groove of the shaft 7 Repeat the above steps for the passenger side Setscrews ...

Page 40: ...hubs are installed you may then install the Wash Clips and Neo Tex Lower Hub Installation Overview The following is an overview of the naming and placement typical to Hubs Lower Hub Installation 1 Locate the 12 diameter x 28 1 4 tall Lower Hub Assembly and remove the Skins that will reveal and allow access to the inner fasteners on the Spiders as shown below Spider typical Spider assembly flush to...

Page 41: ...ping of the tabs of the Skins as shown to the right Upper Hub Installation 1 Locate the 6 diameter x 42 1 4 tall Upper Hub Assembly and remove the Skins that will reveal and allow access to the inner fasteners on the Spiders 2 Mount the Hub to the Shaft and allow it to rest atop the Lower Hub 3 Replace the Skins and tighten all fasteners Be sure the overlapping of the tabs of the Skins are as show...

Page 42: ... 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row Neo Tex Box 48 pieces 25 x 8 Load two pieces of 1 8 Neo Tex per plastic clip 24 pieces of Neo Tex in this row Neo Tex Box 24 pieces 41 x 8 Load one piece of 1 8 Neo Tex when folded on plastic clip makes this a 20 2 ply Neo Tex pack 12 pieces of Neo Tex in this row Neo Tex Box 48 pieces 33 x 10 Neo Tex Packs 2 Ply piece when folded ...

Page 43: ...below Make sure the Packs are pushed all the way to the bottom of the hub 4 Locate 24 of the 33 x 8 Neo Tex pieces and 8 Wash Clips and assemble them as shown above Fill every other slot in the second row to set on top of the previous row as shown below 5 Using 24 more of the 33 x 10 Neo Tex pieces and 10 Wash Clips assemble and fill every other slot in the third row to set on top of the previous ...

Page 44: ...he Neo Tex pieces in half and slide the Wash Clips into the C Channels in the upper hub 3 Fill every third C Channel slot as shown below 12 pieces in all Make sure the Packs are pushed all the way to the bottom of the hub 4 Locate 24 of the 25 x 8 x 1 8 thick Neo Tex pieces and twelve 8 Wash Clips 5 Place the Wash Clip ends through the holes of two pieces of Neo Tex as shown below 6 When installin...

Page 45: ...ocate 12 of the 25 x 8 x 1 4 thick Neo Tex pieces and twelve 8 Wash Clips 9 Place the Wash Clips ends through the holes of the packs 10 Fill every third C Channel slot as shown below 12 slots in all Make sure the Packs are pushed down as far as possible Be sure the flaps are in the right direction Hub Overhead View Fill every third slot 24 25 x 8 x 1 8 thick Pieces of Neo Tex 2 per clip 12 Wash Cl...

Page 46: ... Packs are pushed down as far as possible Be sure the flaps are in the right direction 14 Locate 12 of the 32 x 10 x 1 4 thick Neo Tex pieces and twelve 10 Wash Clips 15 Place the Wash Clips ends through the holes of the packs 16 Fill every third C Channel slot as shown below 12 slots in all Make sure the Packs are pushed down as far as possible Be sure the flaps are in the right direction Hub Ove...

Page 47: ...ion Manifold Assembly to the frame using the hardware that is shipped and attached to it as shown below Pneumatic Air Panel Mounting and Supply Feed 1 Remove the air panel assembly from the accessory box and mount it in the location specified on your site drawings using the 4 corner holes that are on the air panel plate The mounting supplies are field supplied 2 Run a 1 4 field supplied airline fr...

Page 48: ...ifold Assembly These are all field supplied airlines To ease in maintaining the machine later it is advised you use multi colored airlines or label the end of each field supplied connection The following image shows an overview of the locations of the airline connections from the Distribution Manifold Assembly to the Air Over Oil Assemblies These are all factory supplied airlines The actual routin...

Page 49: ...ointed out in the image below 3 Slide one end of the supplied airlines and the electrical feed hanging from the base of the arms through the holes pointed out in the image below Note If the main air at the site is hooked up and available manually fire the solenoid valve to make sure that the cylinders are working properly and that the arm assemblies are extending and retracting You may need to tem...

Page 50: ...nections inside of the junction box a Driver Side The red and gray airlines run from the Air Over Oil canisters through the grommets up into and across the crossbeam down through the large oval hole near the end of the head beam b Passenger Side The blue and gray airlines run from the Air Over Oil canisters through the grommets up into and across the crossbeam down through the large oval hole near...

Page 51: ...ical wires through The image below shows where to mount them if they are used If you do not use them be sure to allow the appropriate amount of slack in the electrical feed to prevent kinking in the wires 1 Run the wires that are in the front of the arms to the gearbox electrical box Then run the wire through the 1 2 hole that is on the bottom of the motor cover 2 Connect the 4 Conductor Cable as ...

Page 52: ...ers as shown below Rotation Direction It is recommended that licensed technicians are contracted to perform all utility installations It is imperative that no foreign materials are in the supply lines before final connections are made To be sure of this the lines should be blown out prior to final hookup All utilities MUST be installed in accordance with all local and national codes Note Be sure t...

Page 53: ...ng off the passenger side If you are going to route the feed and return lines to the driver side of the Head Beam Assembly you will need to rotate the two lines 1 Starting with the passenger side arm assembly connect the hydraulic hoses as shown in the images below Make sure that there is the proper amount of slack at each end of the hoses after they have been tightened 2 Connect the hydraulic hos...

Page 54: ...s of the light blue nozzles and install them into the port of the nozzle body that allows the nozzle to face at the bottom portion of the wheel The nozzles should be installed so that the nozzle spray pattern is parallel with the arm Use the images for more details 3 Apply liquid Teflon to the threads of the dark blue nozzles and install them into the port of the nozzle body that allows the nozzle...

Page 55: ...le MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 45 Installation Installing the Remaining Filler Strips At this point the Filler Strips shown in the below image should already be in place See following page for locations of the remaining Filler Strips 9310 9310 8798 9317 ...

Page 56: ...ller Strips 1 Locate the remaining Filler Strips and lay them out on the floor shortest to longest 2 Press the remaining Filler Strips into place at the locations show below 26 1 2 15 1 16 5 7 8 5 7 8 17 7 8 107 1 8 7 7 8 26 1 2 5 50 13 16 78 5 8 7 7 8 7 7 8 14 1 2 16 26 1 2 17 7 8 107 1 8 18 1 2 20 15 16 33 1 2 120 78 5 8 7 7 8 5 7 8 20 15 16 18 1 2 7 3 4 7 3 4 ...

Page 57: ...ange of motion for the booms If set incorrectly damage may occur to the equipment and or vehicles After the initial setup they may need to be adjusted for optimum performance It is suggested that initial runs are performed with the Positive Stops fully extended as shown below Note The inside Positive Stops are to be adjusted so that the Shafts are not over center or in the path of the vehicle ...

Page 58: ...IN but the rate to allow flow OUT of the Hydraulic Cylinder See diagram below to better understand Flow Control Valve Turning the Flow Control knobs adjusts the Controlled Flow of oil being discharged from the Hydraulic Cylinder into the Oil Reservoir This Flow Control Valve has a Flow Direction arrow engraved on its side that indicates free flowing oil that passes through the internal check valve...

Page 59: ...d of each side wheel does not allow them to come into the vehicle too fast Also verify the penetration of each side wheel into the vehicle Set the regulators at your desired pressure and lock the regulators 8 Now fire the solenoid valve so that both side wheels retract away from the vehicle 9 Adjust the Swing Retract Flow Control Valves so that the speed of each side wheel does not allow them to c...

Page 60: ...nvestment The effects of atmospheric pollution general dirt grime and airborne salt deposits can all accumulate over time and should be removed at regular intervals As a rule powder coat cleaning should take place every six months In areas where pollutants are more prevalent cleaning programs should be carried out on a more frequent basis i e every three months Cleaning Procedure Cleaning should s...

Page 61: ...o the level at the bottom of the scratch A fine rubbing down paper may speed up the process 800 to 400 grit no coarser but the job will need to be finished with cutting compound to remove the fine scratches left by the rubbing down paper Repair Powder Aerosol Cleaning prior to painting The original paint needs to be clean prior to touch up or touching in repainting Indoor components may have been ...

Page 62: ...ation it should be possible to rub the paint down after about 30 minutes If it starts to drag and ball the paint leave it to dry further It will now have to be rubbed right back to a smooth surface again which may take another hour More patience is required The thinner the coats of paint the faster they will dry Types of paint The paint must have an aggressive solvent that will melt its way into t...

Page 63: ...nature Series 1MANUL248 Belanger Inc PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 53 Maintenance Exploded Parts View Frame Main Components 109702 109717 109717 1WASHR LC498 6 1FSTNR HH585 6 ...

Page 64: ...1MANUL248 Maintenance Exploded Parts View Leg Assembly 109717 Arm Weldments 1FSTNR SH177 6 7925 7926 6 1WASHR FL706 2 1WASHR LC498 2 1FSTNR HH666 2 109700 1FSTNR HH522 6 1WASHR LC498 6 108564 109704 109707 Leg Assembly Caps may have either 2 or 6 fasteners Older assemblies shown have 6 and newer assemblies have 2 ...

Page 65: ...sembly Part No for Return Line with Sleeves and Nuts 1FSTNR SH406 4 110352 1TEE ST908 2 1NUT HY500 2 each end of this line see Zone 3 110341 Assembly Part No for Line with Sleeves and Nuts 1SLEEV167 2 each end of this line see Zone 3 Zone 1 Zone 3 Zone 2 Zone 1 1FSTNR SH406 4 Zone 2 1NUT HY500 2 1SLEEVE167 2 each end of this line see Zone 1 1CLAMP289 2 Zone 3 1FSTNR SH406 4 1CLAMP289 2 9296 1ELBOW...

Page 66: ... 1FTTNG CR333 4 1WASHR LC498 1HOSE125 2 109697 1CLAMP295 2 1FTTNG SH413 4 109707 Driver Side Arm Assembly 110344 Feed Hose with Fittings Asy 110343 Return Hose with Fittings Asy Passenger Side Arm Assembly 1HOSE125 2 1FTTNG CR333 4 110345 Return Hose with Fittings Asy 109697 109704 1FTTNG HH585 4 1WASHR LC498 1CLAMP295 4 1FTTNG HH585 2 9304 110346 Feed Hose with Fittings Asy 1FTTNG SH413 8 ...

Page 67: ...SHR LC498 3 1BERNG849 1FSTNR HH585 2 1FSTNR HH680 4 1WASHR LC581 4 1WASHR LC581 4 1WASHR LC498 2 8759 1BERNG849 1FSTNR HH680 4 1WASHR LC498 2 1FSTNR HH585 2 109697 109698 Passenger Side 109694 Driver Side 1FSTNR HH585 3 7926 6 1FSTNR SH177 6 1ELECT FS176 1GRMIT666 1FSTNR SH970 2 1FSTNR HH580 4 1AIRLN825 3 1NUT RG603 6 1WASHR LC498 4 109711 1FSTNR HH558 6 1WASHR LC498 6 9298 Passenger Side 9299 Dri...

Page 68: ...earing Glide Components Gyro Cylinder Assembly 109721 109722 1FSTNR SB125 1WASHR FL415 1WASHR FL332 1NUT LC210 1NUT RG637 1NUT JM666 1NUT LC210 1WASHR PL500 2 1FSTNR SB125 8311 1CYLND250 Bearing Glide Components shown later in exploded views of Head Assemblies 3622 4 1FSTNR HH558 4 3626 1FSTNR SH472 8 1WASHR LC125 8 1WASHR LC456 4 1FSTNR HH023 8 Black PC 8782 Black PC 8784 2 ...

Page 69: ...10 Fax 248 380 9681 59 Maintenance Exploded Parts View Gyro Cylinder Assembly 109721 109722 Gyro Cylinder Assembly 109721 109722 108869 2 1RSRVR831 1NIPPL ST777 1VALVE HY395 1ELBOW ST405 1MCONC ST120 1ELBOW PL666 1FSTNR SH472 2 8232 8231 1WASHR LC125 4 1FSTNR HH054 4 1WASHR LC291 4 1FSTNR BH510 4 8246 ...

Page 70: ...ydraulic 110347 Posi Stop Mount Assembly Posi Stop Assembly Components 109712 and 109713 9302 9297 7971 2 1FSTNR SH815 2 1ELECT FS750 2 1WASHR500 2 1ELECT FS176 2 1FSTNR HH585 3 1NUT JM508 109713 see below 109712 see below 1ELBOW PL666 7 1FSTNR BH370 2 1SPRNG332 109712 1SPRNG242 109713 1SLEEV666 8747 8238 1WASHR LC498 3 109695 Passenger Side 109699 Driver Side 1ELBOW PL666 7 9297 7971 2 1FSTNR SH8...

Page 71: ... 1PLSTC CV084 Yellow 1PLSTC CV090 1FSTNR PH040 2 1ELECT FS855 4 108661 Torque Plate with Grommets 1GRMIT222 2 108634 Image above shows Motor Gearbox Components exploded on right 109725 Electric B Ball Assembly exploded view on next page Bearing Glide Components part of Arm Asy shown in earlier exploded view and next page See Chart 1WASHR LC125 3 See Chart 1FSTNR HH045 3 108661 7918 1GEABX KT250 1F...

Page 72: ...4 1FSTNR SH958 4 1COLLR333 Electric 60 Hz B Ball Asy 109725 1FSTNR HH680 4 1WASHR LC581 4 1FSTNR HH540 4 1WASHR LC581 2 1WASHR FL747 2 1RETNR129 2 Bearing Glide Components part of Arm Assembly Not Part of 109725 Exploded View Attaching Pivot Stops to Bearing Glide Plate shown in earlier Exploded View 3626 1FSTNR SH472 8 1WASHR LC498 4 1FSTNR HH558 4 Following parts are Black Powder Coated 8780 878...

Page 73: ...NR FH842 4 1FSTNR SH958 4 1WASHR LC581 4 1MOTOR EL621 1FSTNR SH472 8 1WASHR LC498 4 Electric 50 Hz B Ball Asy 110245 1BERNG849 Electric 50 Hz Motor Gearbox Asy 110246 Also includes 1GASKT825 1FSTNR HH261 4 1WASHR ST375 4 1ELECT FS176 1ELECT FS750 1WASHR500 Image above shows assemblies 110245 Electric 50Hz B Ball Assembly 110246 Electric 50Hz Motor Gearbox Asy Bearing Glide Components part of Arm A...

Page 74: ...781 8783 1FSTNR SH472 8 1BERNG849 3626 9319 1GRMIT222 4 1MCONC ST375 2 110297 1FSTNR HH261 4 1WASHR LC291 4 1254 1MOTOR HY710 1MOTOR HY710 Collar Location 110300 Includes 110297 1GRMIT222 4 Pivot Stops shown earlier in this section 1FSTNR HH558 4 1FSTNR SH958 4 Hydraulic Motor B Ball Assembly 110342 Bearing Glide Components part of Arm Assembly Not Part of 110342 Exploded View Attaching Pivot Stop...

Page 75: ...embly Components 1HOSE550 36 Zone 1 Zone 2 Zone 3 1HOSE475 47 7 8 1TEE BR330 1CLAMP465 9066 1FTTNG BH267 1CLAMP467 1CLAMP467 1ELBOW BR382 9066 1FTTNG BH267 1FTTNG BH255 1CLAMP465 1CLAMP478 1FTTNG BH286 1ELBOW BR383 1NOZZL FJ638 Dark Blue 7176 1ELBOW BH908 1CLAMP467 1NOZZL FJ254 Light Blue Zone 1 Zone 2 Zone 3 1FTTNG BH255 2 1HOSE550 36 1HOSE475 40 1 16 1CLAMP465 1FTTNG BH255 Zone 4 Zone 4 Zone 4 ...

Page 76: ...e in the field except the 4 that have part numbers These have holes machined into them for rubber grommets cord grips or access holes for plumbing The field cut pieces are labeled with only cut lengths 15 1 16 26 1 2 5 7 8 9310 9310 5 7 8 8798 9317 17 7 8 107 1 8 7 7 8 26 1 2 5 7 8 50 13 16 78 5 8 7 7 8 7 7 8 14 1 2 16 26 1 2 17 7 8 107 1 8 18 1 2 20 15 16 33 1 2 120 78 5 8 7 7 8 5 7 8 20 15 16 18...

Page 77: ...Maintenance Exploded Parts View Gyro Wrap Air Panel Complete Assembly 1VALVE EL710 1WASHR LC115 2 per bracket 1FSTNR SH177 2 per bracket 2529 Bracket 2 1ELBOW PL666 1RGLTR175 2 1GAUGE500 2 1MADAP BR600 1AIRLN495 Red 4 1 2 1ELBOW PL666 1MADAP BR600 1AIRLN440 Purple 8 1MADAP BR600 1WASHR LC125 2 1FSTNR HH081 2 3699 1TEE PL706 ...

Page 78: ...gnature Series 68 Belanger Inc PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL248 Maintenance Exploded Parts View Aluminum Hub Assembly Overview 1PLSTC CL025 8 Clip 1PLSTC CL050 10 Clip ...

Page 79: ...minum Hub Assembly Upper Section 106782 Complete Assembly 101141 Complete Assembly 1FSTNR HH162 1 per Spider Half 1WASHR LC270 1 per Spider Half 101141 6 x 1 1 2 Bore Spider Assembly 2 per wheel 1WASHR FL332 2 per Spider Half 1WASHR LC125 2 per Spider Half 1FSTNR HH056 2 per Spider Half 102491 6 x 42 1 4 Skin Assembly 4 per wheel 1141 CW6 x 1 1 2 Spider Half ...

Page 80: ...num Hub Assembly Lower Section 106026 Complete Assembly 101118 12 x 28 1 4 Skin Assembly 4 per wheel 101132 Complete Assembly 1FSTNR HH504 1 per Spider Half 1WASHR LC498 1 per Spider Half 1132 1 1 2 x 1 1 2 Spider Half 1FSTNR HH270 2 per Spider Half 1WASHR LC291 2 per Spider Half 1WASHR FL498 2 per Spider Half 101132 12 x 1 1 2 Bore Spider Assembly 2 per wheel ...

Page 81: ...Fax 248 380 9681 71 Maintenance Exploded Parts View Neo Tex Wash Clips 1PLSTC CL025 8 Wash Clip 1PLSTC CL050 10 Wash Clip Neo Tex Fill Pattern Overhead View of Upper Hub Fill Pattern 6 diameter hub Fill slots as shown Overhead View of Lower Hub Fill Pattern 12 diameter hub Fill every other slot as shown ...

Page 82: ...E 6216 ORANGE 7407 RED 6218 YELLOW 6384 Neo Tex Box 24 pieces 32 x 10 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 32 x 10 28 x 8 Neo Tex Box 24 pieces 28 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 25 x 8 Neo Tex Box 24 pieces 25 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in t...

Page 83: ...x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 25 x 8 Neo Tex Box 48 pieces 25 x 8 Load two pieces of 1 8 Neo Tex per plastic clip 24 pieces of Neo Tex in this row 16 x 8 Neo Tex Box 48 pieces 33 x 8 Neo Tex Packs 2 Ply piece when folded onto plastic clip 24 pieces of Neo Tex in this row 1 8 thick 20 x 8 Neo Tex Box 24 pieces 41 x 8 Load one piece of 1 8 ...

Page 84: ... are pushed all the way to the bottom of the hub 4 Fill the slots between the Neo Tex with 8 Wash Clips as shown below The empty clips will support the Nylon Brush Packs that will be installed in every slot in the next row 6 Locate 44 of the Nylon Brush Packs and fill every slot in the second row as shown below The Nylon Brush Packs will load by sliding the Welt into the C Channel slots 7 Using 24...

Page 85: ...s Blue 6800 Red 6797 Black 7112 Single PN s Blue 6339 Red 6341 Black 6338 Single PN s Blue 6228 Red 6230 Black 6227 32 x 10 Neo Tex Box 24 pieces 32 x 10 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 28 x 8 Neo Tex Box 24 pieces 28 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row 25 x 8 Neo Tex Box 24 pieces 25 x 8 Lo...

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Belanger Gyro Wrap Signature Series, Owner'S Manual

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