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Belanger® Equipment Owner’s Manual

Fusion™ Carwash Controller / X2 PRO

Copyright 2020

Belanger, Inc

®

This  manual  and the accompanying equipment are  protected by United States  trademark,  copyright, and patent laws. You may
make one copy of  this manual. Do not make additional copies of  this manual or electronically transmit it in any f orm whatsoev er,
in whole  or in part, without the prior written  permission of  Belanger, Inc.

®

The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is f or
ref erence purposes only and does not imply sponsorship or approval of Belanger, Inc.

®

by these companies or any companies

af f iliated with their respective owners.

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Summary of Contents for Fusion X2 PRO

Page 1: ...sion Carwash Controller X2 PRO Belanger Inc P O Box 5470 Northville MI 48167 5470 Customer Service Phone 248 349 7010 Fax 248 380 9681 www Belangerinc com 1MANUAL965 Rev01 Fusion Carwash Controller X2 PRO ...

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Page 3: ... make additional copies of this manual or electronically transmit it in any form whatsoev er in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or any...

Page 4: ...CURRENT REVISION LOG Rev Release Date Page Description 01 02 01 2021 7 2 Added LOW AIR to the Fault and Alarms Table Reordered the Fault Codes Table in order of the fault number ...

Page 5: ...1 X2 PRO 3 1 Chapter 4 Operator Interface Standard Wash Operation Screens 4 1 Queue 4 1 Queue Receipt 4 1 Queue More Queue 4 2 Data 4 3 Data Daily 4 4 Data Daily Weekly 4 4 User 4 5 User Clear Wash 4 5 User Wet Down 4 5 User Force Outputs 4 5 User Force Functions 4 6 User Force VFD 4 6 User Force RGB 4 6 User Input Bypass 4 7 User Power Up Choice 4 9 User Monitor Inputs 4 9 User About 4 10 Faults ...

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Page 7: ...Chapter 1 Introduction Chapter 1 Introduction ...

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Page 9: ...hemicals in the wash process and the following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty Hydrofluoric Acid Ammonium Bi fluoride Bromic Acid Muriatic Acid SulfonicAcid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express o...

Page 10: ...t in the wash solutions in conjunction with your Belanger automatic car wash equipment Limitation 4 of Paragraph 8 Limited Warranty of the Belanger Terms and Conditions of Sales describes the potential limitationof warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash proces...

Page 11: ...s usedin this manual and onwarning labels tell you the seriousnessof particularsafetyhazards The precautions that follow mustbe followedto prevent death injury or damageto the equipment DANGER This signal wordis usedto alert youto a hazardor unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts youto a hazardor unsafe practicewhich COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION...

Page 12: ...y and equipment Doing so will prevent unexpected energization startup or release of hazardous energy while maintenance and servicing activities are being performed BE SURE TO OBSERVE OPERATING ENVELOPE EQUIPMENT MAY START UNEXPECTICALLY OVERHEAD ROTATING AND OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMEN...

Page 13: ...Chapter 2 System Overview Chapter 2 System Overview ...

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Page 15: ...IRMATION is when each package has its own associated color Feature confirmationis when color is not activated unless feature selected for that package Flash forwardwill turn on all power supplies forwardof vehicle up until back bumper of previousvehicle Flash forwardwill also leave LED light color trail until another vehicle loadafterit Point of Sales POS Connections The Belanger Fusion System is ...

Page 16: ... the entire wash Bay Wet Down initiates a Bay Wet Down Monitor Inputs displays current status of all inputs Power Up E Stop Choice Lets the Operator change or accept wash status after E Stop Power Up Force Function Manually turns on and monitors functions Force VFD Manually turns on and monitors VFD s Force Outputs Manually turns on and monitors outputs Force RGB Manually turns on and monitors LED...

Page 17: ... dynamic Output LED VFD functions SETUP2 The Setup screen is used to program the system to your desired operation The setup area has many functions that will be explained in detail later in this manual These functions include Options Function select or de select for option upgrades Input Naming user naming of inputs Output Naming user naming of outputs Fault Naming user naming of faults Function N...

Page 18: ...ANUL965 Chapter 2 System Overview Example of Usable Printer or Equivalent Printer Specifications Brand Epson Model C31CA85084 If your cable does not work try a null modem 9 pin adapter Printer Setup RS 232 Page Length 60 Hand Shake XON XOFF New Line Character CR CF Baud Rate 9600 Parity None Data Bits 8 Stop Bits 1 ...

Page 19: ...Chapter 3 General Methods of Using Operator Interfaces Chapter 3 General Methods of Using Operator Interfaces ...

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Page 21: ...ields encounteredon this unit are as follows Screen Navigation The Screen Navigationfieldsare typically locatedat thebottomof the screen Thesefields typically have frames boxes around words Pressing these fields will change current screen to the corresponding screen Some screens require pressing to returnto the previous screen Toggles These fields toggle between two values when pressed Typical dat...

Page 22: ... General Methods of Using Operator Interfaces X2 PRO Selections When a field is selected that is of Type Selection screensthat resemble the following will appear Alpha Numeric When a field is selected that is Alpha Numeric one of the followingData Entry Screens will appear To leave the Data Entry screens without changing data press ...

Page 23: ...Chapter 4 Operator Interface Standard Wash Operation Screens Chapter 4 Operator Interface Standard Wash Operation Screens ...

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Page 25: ...g this key will clear all items in the QUEUE except the one that is already being processed This key is to be used in the casewherea vehicle hascrossed the treadle picked up a dollie andis being pulled to the entrancephoto eye Thisallows that vehicle to continue being washed RECEIPT Press the arrow underthe desired Wash Position to printreceipt for that vehicle Screen Key The ESTOP is only display...

Page 26: ...L965 Chapter 4 Operator Interface Standard Wash Operation Screens Queue Queue More Queue To enter a wash press the corresponding package button It will show in the Stand By box To enter options press the corresponding OPTION buttons Enter the options one at a time This method of entering washes is considered temporary ...

Page 27: ...mately midnight or whenever the RESET key is pressed Daily Report Resets and prints automatically every 24 hours at approximately midnight CANNOT be reset manually From the Shift Report screen press Daily to get to this screen Weekly Report Resets and prints automatically every seven days at approximately midnight CANNOT be reset manually From the Daily Report screen press WEEKLY to get to this sc...

Page 28: ...7010 Fax 248 380 9681 1MANUL965 Chapter 4 Operator Interface Standard Wash Operation Screens Data Data Daily Data Daily Weekly Screen Key Pressing Email will email DailyData Pressing Print willprint dailyData Screen Key Pressing Email will email DailyData Pressing Print willprint Daily Data ...

Page 29: ...unctions of the BAY WET DOWN for the set amount of time CAUTION Pressing this button will cause motion and dispensing from equipment User Force Outputs From the USER screen pressing the FORCE OUTPUT key will navigate to the following screen Outputs can be monitored andforcedfromthis screen Screen Key This screen has the Functionkeys to navigate to the typical screens requiredby Personnel Operating...

Page 30: ...ed in when force is enables The circular indicator insidethe oval will fill in when output is actually on User Force VFD From the USER screen pressing the FORCE VFD key will navigate to the following screen VFD s can be monitored and forced from this screen To force an VFD output fill in the ovals next to the desired station then toggle oval for FORCE ENABLED FORCE ENABLED oval is filled in when f...

Page 31: ...oto eye adjust RUN WAY DISTANCE to enable photo eyeat an average distance from dollie up to simulate vehicle breaking photo eyebeam AdjustMAX CAR LENGTH to simulatea vehicle lengththat all vehicles will be measured during bypass Usually this is set to size of typical SUV Screen Key This screen is for temporarily bypassing the correspondingInput that may be causing issues Pressing the ENABLE button...

Page 32: ...itchset the simulated proximity pulse timing representativeof your conveyor speed This is often referredto as speed mode Do not change conveyorchain speed whenin speed mode The speed is Example 150 vehicles perhour 1 Common Values 175 09 150 1 125 12 100 15 75 2 50 3 Screen Key Speed is typed at the lower right of the screen This is the simulated speed in BYPASS Mode The SAMPLES give a good indica...

Page 33: ... the user MUST come to this screento ACCEPT before wash will continue See SETUP MISC to disable this option Option can NOT be disabled forE Stop User Monitor Inputs Screen Key This screen is to monitor wash status after a Power Up or E Stop The user can accept the current status or make changes from this screen Screen Key This screen allows monitoringof Input status The ovals are filled when the I...

Page 34: ...aults SEE CHAPTER 7 FOR MORE INFORMATION Screen Key This screen displays the software version for both the HMI screen and the Logicin the controller This screen also displays the accumulated total of vehicles washed by the controller Screen Key The ovals to the left willfill in solid when the Fault is active The FaultCode is the number that will be sent to a pagerto represent the current Fault sta...

Page 35: ...Chapter 5 Operator Interface Wash Setup Screens Chapter 5 Operator Interface Wash Setup Screens ...

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Page 37: ...val to select When selected function will participate with washedrequestingwater savings LENGTH OVERRIDE Fill oval to select When selected functions will operate in SET DISTANCE when current wash has length overrideoption Screen Key This screen has the FunctionKeys to navigate to allthe Wash Setup screens Pressing more willnavigate to SETUP2 screen Screen Key These buttons navigate to the correspo...

Page 38: ...EMOVE WATER SAVINGS Fill oval to have option remove watersavingsfromwash LENGTH OVERRIDE Fill to have length overrideadded to wash Those functions selected to participatein length override will switch to SET DISTANCE operation for thatvehicle Screen Key On this screen you willenter the value costs of each Package To make a change touch the desiredValue and enter new Value in the Pop Up Number Pad ...

Page 39: ... outputs The functions can be selected to 5 different core types Vehicle Length Front set length back set length Tire Operate Openbed operate OPERATING BEFORE PHOTO EYE The first 4 dynamic functions can operate before photo eye when ON POSITION is set to zero Screen Key On this screen you willenter the Value Costs of each Option To make a change touch the desiredValue and enter new Value in the Po...

Page 40: ...rly OFF CAB ADJUST if selected football filled the function willturn off at the back of the cab when vehicle is detected as a pickup truck Use OFF CAB ADJUST variableto adjust turn off relative to back of cab This function is the only function that changes its behavior for pickup trucks If ON POSITION was set earlier than equipment to allow fill time or equipment to move to position OFF CAB ADJUST...

Page 41: ...tup Dynamic Functions Tire Operate This type function primarily operates for front and back wheels The equipment measures approximate center of wheel rim as vehicle triggers sensor in line with bay enter photo eyes The duration of on position for both front and back wheels is adjusted via before and after settings of each wheel ON POSITION This is distance from bay enter photo eyes to equipment Ti...

Page 42: ...ay enter photo eyes to equipment LENGTHADJUST This adds to the vehicle length durationthat function is on for ON CAB ADJUST This adjust off position whenpick up truck beingwashed USED IN FLASH FORWARD If selected football filled the function will cause the associated LED lights power supply to participate in flash forward Flash forward will turn on this packages LED forward up untilback bumperof p...

Page 43: ...isplayfor changingthe name Not allFunctions are user namable ON POSITION This dictates the tunnel location that a function will turn ON from the Entrance Photo Eye to the desired ON point Minimum setting is 8 inches Length Adjust This is to adjust the distance that the function will be ON This can be of the measured car length LOOKBACKDISTANCE This will keep the Function active if next vehicleis w...

Page 44: ...IE This functiontogglesback and forth between ON and OFF When ON Dollie will automatically be called up when the rear tire is over the Treadle This function is on in most systems REAR AUTO DOLLIE must be ON before any Rear AutoDollie functionswill activate AUTO FRONT DOLLIES INCHES This function determines the two following items If Dollie Up is set to COUNT this displays the number of Dolliesthat...

Page 45: ...ance of 237 inches less than the distance from the Dollie Up locationto the Entrance Photo Eye FAILURE TO SET AS RECOMMENDED OR SMALLER WILL SEVERELY INHIBIT LOADING PERFORMANCE ENTER PHOTO EYE DISTANCE The dollie will be canceled whenthe dollie is raised and travels the Photo Eye distance without breaking the Entrance Photo eye This should be set to the distance between the Entrance Photo Eye and...

Page 46: ...when the Dollie Call is pressed The rear tireDollie will come up afterthe user selected number of inches after thefront Dollie The rear tire distance is FP NO TREADLE BACK TIRE DISTANCE This function can be used if you are experiencingtrouble with the treadleon an attended Front TirePull location Front Pull No Treadle Back Tire Distance The distancethat will raise rear tire dollie when set in fron...

Page 47: ...aturatingthe cloth washmaterial with waterand or chemicalsprior to contacting vehicles Selecting the oval next to the associated component will activate that component duringthe Bay Wet Down If an oval is filled it is selected DURATION This is the number of seconds that outputs will stay on duringwet down Screen Key The fields shown in this screen togglethe ovals between Filled and unfilled Filled...

Page 48: ...ed When selected up to 15 packages and options can be selected Inputs can be either Pulsed or Maintained typically used with Operator Station Thebinarypattern simply adds binaryvalue shown on screen to select Package Option Example package9 is Binary 8 X13 plusBinary 1 X10 Wash in Use Wash Wash in Use The Wash in Use outputis ON when a vehicle breaksthe E ZLoad Photo Eye or when the timed method l...

Page 49: ... selected stand by package intothe QUEUE Alternative AcceptOnly Alternative Accept When selected Screen Operators Stationand alternative method will load Stand by intothe QUEUE The alternative loadmethod will be eitherby Input or Timed These two methods are coveredbelow 2 Alt Accept This functiontoggles between Input and Timed Input Typically an E Z LoadPhoto Eye The stand by package will be accep...

Page 50: ...the Conveyor to run Increase Delay if Rear Tire Dollies are remaining on the Conveyor ANTI COLLISION DELAY The number of seconds beforeanti collision becomes active after conditions are met Anti Collision input 1 2 true See INPUT SELECT and INPUT NAMING POWER UP CHOICE This function togglesback andforthbetween Enabled and Disabled WhenEnabled the operator will have to ACCEPT the current status of ...

Page 51: ...ipts such as your Carwash name and address There are threelines of textavailable here Once completedthe topline will appear onthe X2 PRO Main Screen All three lines will be displayed on the top of all Carwash receipts Each line of text has 16 positions WEEKLY RESET This button brings up the Pop Up Box that allows for selection of the day that is the end of the accounting week CHANGE PASSWORD Press...

Page 52: ... name the inputs All utilized inputs should be named before configuring any input related features X25 is always associated with SCRUB BOOST Water Savings is initiatedvia options Screen Key Touch the fields to the right of outputs to name the outputs All utilized outputsshould benamed before configuring dynamicfunctionsoranyoutput related features Screen Key Touch the fields to the right of faults...

Page 53: ...zones start position Select outputs controlledper zone by togglingdesired outputs to filled The selected outputs will have a duty cycle determined by CYCLE TOATALTIME andOUTPUTON TIME Screen Key Touch the fields to the right of supplies to name the supply All utilized suppliesshould be named before configuring dynamicfunctionsorany supplyrelated features Screen Key Touch the fields to the right of...

Page 54: ...t Use normally open momentary push button to activate SCRUB BOOST Button should be pressed when desired vehicle is the next vehicle to break the bay enter photo eye beam SCRUB BOOST is only available when the systemhas control of conveyorspeedvia variablefrequency drive Setup VFD Operations System can control 15variable frequency drives VFD forequipment speedcontrol plus one drive forconveyor spee...

Page 55: ...y closed Named inputs at top of the screen can be linked to features listed in rows by toggling the square to filled The upper row may be used to select a normally closed typeof operation Setup Prep Jet To utilize PREP JET feature scroll and select output for the Prep Jet System operation Output is selected when oval is filled in Use input link screen to select input When input comes on Prep Jet S...

Page 56: ...tput selected it will come on priorto conveyor starting The conveyor will start whenthis output turnsoff Setup On With Conveyor This feature will turn on selected outputswhenever the conveyoris on Output is selected when oval is filled in Care should be taken if multiple features function operate sameoutput Setup Enter Wind Door To utilize ENTER WIND DOOR feature scroll andselect output for Wind D...

Page 57: ...Chapter 6 Techniques in Wash Setup Chapter 6 Techniques in Wash Setup ...

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Page 59: ...essed the system will clear the queue and standby automatically Offline Functions These are functions that turnon before the vehicle enters the Photo Eye To program a function to operate offline change value On Position to Zero See SETUP FUNCTIONS for moreinformation This featureis only available on first 16 dynamic functions If washistobepausedbypersonnelattheexitofthetunnel insteadofusingAnti Co...

Page 60: ...nds TimedLoad 02 DollieCallDollies 100 Neutral Distance Repeat Size Dollie Enabled Disable Front Pull No Treadle Selection that MUST beset to match for this type of vehicle loading Enable Rear Push No Treadle Auto Size DollieEnabled 288 Max Car Length Unattended Front Tire Pull with Treadle X2 PRO Loading Screen X2 PRO P O S Screen DollieUp Count Direct Select Inputs Front Auto DollieOn 03F Wash I...

Page 61: ...DollieUp Count Direct Select Inputs Front Auto DollieOff 03F Wash In Use Rear Auto DollieOn Screen Alt Accept 01 Auto Front Dollie Alt Accept Is Input 02 Auto Back Dollie 02 DollieCallDollies 5 Minimum TimeBetween Tires Use Minimum TimeBetween Tires Selection that MUST be set to match for this type of vehicle loading 288 Max Car Length Repeat Size Dollie Enabled Disable Front Pull No Treadle Disab...

Page 62: ...le loading 50 Minimum Inches Between Tires Use Minimum Distance Between Tires 288 Max Car Length Repeat Size Dollie Enabled Disable Front Pull No Treadle Disable Rear Push No Treadle Auto Size DollieDisabled Attended Rear Tire Push with Treadle X2 PRO Loading Screen X2 PRO P O S Screen DollieUp Count Binary Select Inputs Front Auto DollieOff Screen Accept ONLY Rear Auto DollieOn 01 Auto Front Doll...

Page 63: ...Chapter 7 Faults and Alarms Chapter 7 Faults and Alarms ...

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Page 65: ...system will page out the Fault Codes Conveyor Jam This will shut the system down until the Fault has been reset If a modem is connected the system will page out the Fault Codes This fault is caused when the Conveyor Pulse is lost during conveyor operation See SETUP MISC to disable Roller Up Fault This fault will alert you by pager but will NOT shut the system down Will RESET when Dollie Count inpu...

Page 66: ...LT 2 159 CHECK ENTER PHOTO 183 CONVEYOR JAM 207 ROLLER UP 239 GFCI FAULT 245 LOW AIR 251 E STOP FAULT 255 Normal Operation Note Fault numbers not listed arefor multiple Faults Alarm List X2 PRO All Faults and Alarms will show up on the Alarm List List of possiblealarms LOW AIR NAME FAULT 1 NAME FAULT 2 NAME FAULT 3 NAME FAULT 4 GFCI FAULT CONVEYOR JAM ROLLER UP VFD FAULT SLOW NET CHECK ENTER PHOTO...

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