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Beckhoff EP3204, Documentation

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Beckhoff EP3204 Documentation Download Page 21

Mounting and connection

EP3204 and EP3314

21

Version: 2.2

5

Mounting and connection

5.1

Mounting

5.1.1

Dimensions

119

126

23

30

26.5

13.5

Ø 3.5

Fig. 8: Dimensions

All dimensions are given in millimeters.

Housing features

Housing material

PA6 (polyamide)

Sealing compound

polyurethane

Mounting

two fastening holes Ø 3.5 mm for M3

Metal parts

brass, nickel-plated

Contacts

CuZn, gold-plated

Power feed through

max. 4 A

Mounting position

variable

Protection class

IP65, IP66, IP67 (conforms to EN 60529) when screwed together

Dimensions (H x W x D)

approx. 126 x 30 x 26.5 mm (without connectors)

Summary of Contents for EP3204

Page 1: ...Documentation EP3204 and EP3314 EtherCAT Box Modules for Pt100 RTD and for thermocouples 2 2 2019 11 05 Version Date...

Page 2: ......

Page 3: ...rques for plug connectors 22 5 2 Connection 23 5 2 1 Supply voltages 23 5 2 2 EtherCAT 25 5 2 3 Signal connection 27 5 3 UL Requirements 30 5 4 ATEX notes 31 5 4 1 ATEX Special conditions 31 5 4 2 BG2...

Page 4: ...ct description and parameterization 70 6 6 1 Objects to be parameterized during commissioning 70 6 6 2 Objects for regular operation 76 6 6 3 Standard objects 0x1000 0x1FFF 76 6 6 4 Profile specific o...

Page 5: ...fication of products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT G EtherCAT G10 E...

Page 6: ...or trained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions...

Page 7: ...ical data updated 2 0 0 Migration Structure update 1 2 0 EP3204 object description and parameterization updated EP3314 object description and parameterization updated Foreword updated Technical data u...

Page 8: ...e replaced with new ones Documentation Version EP3204 0002 EP3314 0002 Firmware Hardware Firmware Hardware 2 2 07 17 06 16 2 1 0 07 13 06 14 2 0 1 07 10 05 11 2 0 0 07 10 05 11 1 2 0 05 08 05 09 1 1 0...

Page 9: ...obust design of the EtherCAT Box modules enables them to be used directly at the machine Control cabinets and terminal boxes are now no longer required The modules are fully sealed and therefore ideal...

Page 10: ...tation You will find a detailed description of the EtherCAT system in the Basic System Documentation for EtherCAT which is available for download from our website www beckhoff com under Downloads Ethe...

Page 11: ...CAT Box EP3204 and EP3314 11 Version 2 2 2 2 Module overview Analog input modules 24 VDC Module Number of inputs Signal connection Comment EP3204 0002 12 4 M12 Pt100 RTD EP3314 0002 16 4 M12 Thermocou...

Page 12: ...s standard settings are Resolution 0 1 C in the temperature range of PT100 sensors in 4 wire connection Sensor malfunctions such as broken wires are indicated by error LEDs The module is quite versati...

Page 13: ...95 Connection technology 2 wire connection 3 wire connection 4 wire connection Electrical isolation The measuring channels have a common isolated ground potential Measuring current RL RL Max 0 5 mA lo...

Page 14: ...on Vibration 10 frequency sweeps in 3 axes 5 Hz f 60 Hz displacement 0 35 mm constant amplitude 60 1 Hz f 500 Hz acceleration 5 g constant amplitude Shocks 1000 shocks in each direction in 3 axes 35 g...

Page 15: ...4 Process image Fig 5 RTD RTDInputs Channel 1 The data for the first analog channel can be found under RTD RTDInputs Channel 1 AI Standard Channel 2 to 4 The data of analog channels 2 to 4 have the s...

Page 16: ...extension leads can be connected The EP3314 also enables millivolt measurement The module is quite versatile but the default values are selected in such a way that in most cases it is not necessary to...

Page 17: ...types Thermocouples 18 Voltages up to 75 mV Electrical isolation The measuring channels have a common isolated ground potential Measuring ranges Thermocouples depending on type 18 Voltage measurement...

Page 18: ...displacement 0 35 mm constant amplitude 60 1 Hz f 500 Hz acceleration 5 g constant amplitude Shocks 1000 shocks in each direction in 3 axes 35 g 11 ms Overview of suitable thermocouples The following...

Page 19: ...x protective cap for supply voltage output M8 black pre assembled 2x protective cap for EtherCAT socket M8 green pre assembled 10x labels blank 1 strip of 10 Pre assembled protective caps do not ensur...

Page 20: ...rocess image TC Inputs Channel 1 Fig 7 TC Inputs Channel 1 The data for the 1st analog channel can be found under TC Inputs Channel 1 TC Inputs Channel 2 to 4 The data of analog channels 2 to 4 have t...

Page 21: ...millimeters Housing features Housing material PA6 polyamide Sealing compound polyurethane Mounting two fastening holes 3 5 mm for M3 Metal parts brass nickel plated Contacts CuZn gold plated Power fee...

Page 22: ...l cables and connectors are connected Protect the plug connectors against dirt during the assembly Mount the module with two M3 screws on the fastening holes in the corners of the module The fastening...

Page 23: ...maximum permissible current Pay attention also for the redirection of the supply voltages US and UP the maximum permissible current for M8 connectors of 4 A must not be exceeded 5 2 1 1 Connector NOT...

Page 24: ...to account the voltage drop on the supply line when planning a system Avoid the voltage drop being so high that the supply voltage at the box lies below the minimum nominal voltage Variations in the v...

Page 25: ...032 ZK1090 3xxx xxxx TIA 568B Tx 1 yellow1 orange white white orange Tx 4 orange1 orange orange Rx 2 white1 blue white white green Rx 3 blue1 blue green Shield Housing Shield Shield Shield 1 Core colo...

Page 26: ...s the status of the slave in the EtherCAT network LED Meaning off Slave is in Init state flashes uniformly Slave is in Pre Operational state flashes sporadically Slave is in Safe Operational state lit...

Page 27: ...ely the same ohmic resistance An error is present in the two wire technique temperature differences and cable cross sections can make this error vary considerably Fig 15 Signal connection PT100 RTD Su...

Page 28: ...ox You must then wire a PT1000 between pins 1 and 3 The longer the cables you choose to use the larger is the measurement error caused by the length of the conductor conductor losses and interference...

Page 29: ...s indicated if the green Run LED is on and the red Error is off Fig 17 Status LEDs at the signal connections Connection LED Display Meaning M12 socket no 1 4 R left off No data transfer to the A D con...

Page 30: ...imum 4 Amp or by a 24 VDC power source that has to satisfy NEC class 2 A NEC class 2 power supply shall not be connected in series or parallel with another class 2 power source CAUTION CAUTION To meet...

Page 31: ...be taken to protect against the rated operating voltage being exceeded by more than 40 due to short term interference voltages The connections of the certified components may only be connected or dis...

Page 32: ...ly or wiring of the modules ATEX WARNING Mount a protection enclosure To fulfill the special conditions according to ATEX 31 a BG2000 0000 or BG2000 0010 protection enclo sure has to be mounted over t...

Page 33: ...otection enclosure 5 4 3 ATEX Documentation Notes about operation of EtherCAT Box Modules EPxxxx xxxx in potentially explo sive areas ATEX Pay also attention to the continuative documentationNotes abo...

Page 34: ...e connection points at which the measurement takes place A comparison value is stored in the firmware for both measuring methods With the 2 wire measurement a current is applied between the contact po...

Page 35: ...ues Index in the CoE directory with n channel number with 0 n 3 channel 1 4 X Raw value 0x80nE 01 PT100 PT1000 2 wire 4 wire 2 wire 4 wire Gv Vendor Gain 0x80nF 04 0x80nF 06 0x80nF 0A 0x80nF 0C Ov Ven...

Page 36: ...of the voltage drop The same procedure is subsequently carried out at the contact points RL und R The difference between the two measurements is the line resistance of one of the cores of the sensor...

Page 37: ...0x80nE 01 X2 raw value of the 2nd measurement 0x80nE 03 PT100 PT1000 Gv1 Vendor gain 1st measurement 0x80nF 04 0x80nF 0A Ov1 Vendor offset 1st measurement 0x80nF 03 0x80nF 09 Gv2 Vendor gain 2nd meas...

Page 38: ...e The fundamental linearization function cannot be modified by the user The user scaling is only included after the linearization The box uses the following calculation rule Fig 26 Data flow user comp...

Page 39: ...t is formatted in accordance with the set presentation and copied into the process image The box uses the following calculation rule Fig 27 Data flow user scaling limit evaluation error bits and forma...

Page 40: ...wire Gv1 Vendor gain 1st measurement 0x80nF 04 0x80nF 0A Ov1 Vendor offset 1st measurement 0x80nF 03 0x80nF 09 Gv2 Vendor gain 2nd measurement 0x80nF 02 0x80nF 08 Ov2 Vendor offset 2nd measurement 0x...

Page 41: ...The influence of the vendor offset can thereby be fully compensated The following method is to be applied Carry out two reference measurements with Y1 X1 and Y2 X2 Then the following applies GU and OU...

Page 42: ...rded 100 through precision resistor X1 25600 1 256 171125 read in index 0x800E 01 Y1 171125 350 through precision resistor X2 89600 1 256 592224 read in index 0x800E 01 Y2 592224 With the equations 1...

Page 43: ...01 SubIndex 001 RO 0x6000 01 1 1A00 02 SubIndex 002 RO 0x6000 02 1 1A00 03 SubIndex 003 RO 0x6000 03 2 1A00 04 SubIndex 004 RO 0x6000 05 2 1A00 05 SubIndex 005 RO 0x6000 07 1 1A00 06 SubIndex 006 RO...

Page 44: ...1C33 01 Sync mode RW 0x0000 0dec 1C33 02 Cycle time RW 0x000F4240 1000000dec 1C33 03 Shift time RO 0x00000000 0dec 1C33 04 Sync modes supported RO 0xC007 49159dec 1C33 05 Minimum cycle time RO 0x00002...

Page 45: ...0x00 0dec 8000 0A Enable user calibration RW 0x00 0dec 8000 0B Enable vendor calibration RW 0x01 1dec 8000 0E Swap limit bits RW 0x00 0dec 8000 11 User scale offset RW 0x0000 0dec 8000 12 User scale g...

Page 46: ...2 RO 0x00000000 0dec 801E 04 Resistor 2 RO 0x0000 0dec 801F 60 Subindex RTD Vendor data Ch 2 RW 0x07 7dec 801F 01 Calibration offset 3 wire RW 0x0000 0dec 801F 02 Calibration gain 3 wire RW 0x4000 16...

Page 47: ...6dec 8030 13 Limit 1 RW 0x0000 0dec 8030 14 Limit 2 RW 0x0000 0dec 8030 15 Filter settings RW 0x0000 0dec 8030 16 Calibration interval RW 0x0000 0dec 8030 17 User calibration offset RW 0x0000 0dec 803...

Page 48: ...F080 0 62 Subindex Channel Enable RO 0x04 4dec F080 01 SubIndex 001 RW 0xFF 255dec F080 02 SubIndex 002 RW 0xFF 255dec F080 03 SubIndex 003 RW 0xFF 255dec F080 04 SubIndex 004 RW 0xFF 255dec Key Flags...

Page 49: ...cts for different intended applications Objects required for parameterization 49 during commissioning Objects intended for regular operation 54 e g through ADS access Objects for indicating internal s...

Page 50: ...0 0B Enable vendor cali bration Activates vendor calibration BOOLEAN RW 0x01 1dec 8000 0E Swap limit bits Swaps the two limit bits in order to achieve compatibility with older hardware versions BOOLEA...

Page 51: ...e S5 bits are displayed in the three low order bits BOOLEAN RW 0x00 0dec 8010 06 Enable filter Enable filter which makes PLC cycle synchronous data exchange unnecessary BOOLEAN RW 0x00 0dec 8010 07 En...

Page 52: ...TD Settings Ch 3 Maximum subindex UINT8 RO 0x1B 27dec 8020 01 Enable user scale Activates user scaling BOOLEAN RW 0x00 0dec 8020 02 Presentation Presentation of the measured value BIT3 RW 0x00 0dec 0...

Page 53: ...skips the whole measurement thus speeding up the data acquisition for the other chan nels The green status LED of the respective chan nel remains lit The error bit of a deactivated chan nel is cancel...

Page 54: ...alibration interval reserved UINT16 RW 0x0000 0dec 8030 17 User calibration offset User calibration offset INT16 RW 0x0000 0dec 8030 18 User calibration gain Gain of the user calibration UINT16 RW 0x4...

Page 55: ...lave STRING RO 07 Index 1018 Identity Index hex Name Meaning Data type Flags Default 1018 0 Identity Information for identifying the slave UINT8 RO 0x04 4dec 1018 01 Vendor ID Vendor ID of the EtherCA...

Page 56: ...1 1A01 08 SubIndex 008 8 PDO Mapping entry UINT32 RO 0x6010 10 1 1A01 09 SubIndex 009 9 PDO Mapping entry UINT32 RO 0x6010 11 16 Index 1A02 RTD TxPDO Map RTDInputs Ch 3 Index hex Name Meaning Data ty...

Page 57: ...Subindex 002 2 allocated TxPDO contains the index of the associated TxPDO mapping object UINT16 RW 0x1A01 6657dec 1C13 03 Subindex 003 3 allocated TxPDO contains the index of the associated TxPDO mapp...

Page 58: ...0 0dec 0 valid 1 invalid 6000 10 TxPDO Toggle TxPDO toggle is toggled by the slave when the data of the associated TxPDO is updated BOOLEAN RO 0x00 0dec 6000 11 Value Analog input date INT16 RO 0x0000...

Page 59: ...slave when the data of the associated TxPDO is updated BOOLEAN RO 0x00 0dec 6020 11 Value Analog input date INT16 RO 0x0000 0dec Index 6030 RTD Inputs Ch 4 Index hex Name Meaning Data type Flags Defa...

Page 60: ...measurement Gain UINT16 RW 0x4000 16384dec 800F 07 PGA Gain Correction Gain correction for PT1000 measurement INT16 RW 0x0000 0dec Index 801E RTD Internal data Ch 2 Index hex Name Meaning Data type Fl...

Page 61: ...4 wire measurement Gain UINT16 RW 0x4000 16384dec 802F 07 PGA Gain Correction Gain correction for PT1000 measurement INT16 RW 0x0000 0dec Index 803E RTD Internal data Ch 4 Index hex Name Meaning Data...

Page 62: ...aximum subindex UINT8 RW 0x04 4dec F010 01 SubIndex 001 UINT32 RW 0x00000140 320dec F010 02 SubIndex 002 UINT32 RW 0x00000140 320dec F010 03 SubIndex 003 UINT32 RW 0x00000140 320dec F010 04 SubIndex 0...

Page 63: ...evision RO 0x00100002 1048578dec 1018 04 Serial number RO 0x00000000 0dec 10F0 0 77 Subindex Backup parameter handling RO 0x01 1dec 10F0 01 Checksum RO 0x00000000 0dec 1600 0 77 Subindex TC RxPDO Map...

Page 64: ...0x6020 03 2 1A02 04 SubIndex 004 RO 0x6020 05 2 1A02 05 SubIndex 005 RO 0x6020 07 1 1A02 06 SubIndex 006 RO 0x0000 00 6 1A02 07 SubIndex 007 RO 0x6020 0E 1 1A02 08 SubIndex 008 RO 0x1802 07 1 1A02 09...

Page 65: ...0000 0dec 1C32 0B SM event missed counter RO 0x0000 0dec 1C32 0C Cycle exceeded counter RO 0x0000 0dec 1C32 0D Shift too short counter RO 0x0000 0dec 1C32 20 Sync error RO 0x00 0dec 1C33 0 82 Subindex...

Page 66: ...00 0dec 6020 0E Sync error RO 0x00 0dec 6020 0F TxPDO State RO 0x00 0dec 6020 10 TxPDO Toggle RO 0x00 0dec 6020 11 Value RO 0x0000 0dec 6030 0 84 Subindex TC Inputs Ch 4 RO 0x11 17dec 6030 01 Underran...

Page 67: ...c 800E 02 ADC raw value PT1000 RO 0x00000000 0dec 800E 03 CJ temperature RO 0x0000 0dec 800E 04 CJ voltage RO 0x0000 0dec 800E 05 CJ resistor RO 0x0000 0dec 800F 0 85 Subindex TC Vendor data Ch 1 RW 0...

Page 68: ...user calibration RW 0x00 0dec 8020 0B Enable vendor calibration RW 0x01 1dec 8020 0C Coldjunction compensation RW 0x00 0dec 8020 0E Swap limit bits RW 0x00 0dec 8020 11 User scale offset RW 0x0000 0d...

Page 69: ...x TC Internal data Ch 4 RO 0x05 5dec 803E 01 ADC raw value TC RO 0x00000000 0dec 803E 02 ADC raw value PT1000 RO 0x00000000 0dec 803E 03 CJ temperature RO 0x0000 0dec 803E 04 CJ voltage RO 0x0000 0dec...

Page 70: ...ects for different intended applications Objects required for parameterization during commissioning Objects intended for regular operation 76 e g through ADS access Objects for indicating internal set...

Page 71: ...ivates vendor calibration BOOLEAN RW 0x01 1dec 8000 0C Cold junction com pensation Cold junction compensation BIT2 RW 0x00 0dec 0 Cold junction compensation takes place via the PT 1000 in the plug con...

Page 72: ...10 05 Siemens bits The S5 bits are displayed in the three low order bits BOOLEAN RW 0x00 0dec 8010 06 Enable filter Enable filter which makes PLC cycle synchronous data exchange unnecessary BOOLEAN RW...

Page 73: ...olution 102 75 mV 4 V resolution 8010 1B Wire calibration 1 32 Ohm Only for 2 wire measurements contains the resistance of the supply line for the tempera ture sensor in 1 32 ohm INT16 RW 0x0000 0dec...

Page 74: ...0 14 Limit 2 Value for limit 2 INT16 RW 0x0000 0dec 8020 15 Filter settings Filter settings Ch1 applies to all channels UINT16 RW 0x0000 0dec 0 50 Hz 1 60 Hz 2 100 Hz 3 500 Hz 4 1 kHz 5 2 kHz 6 3 75 k...

Page 75: ...0x01 1dec 8030 0C Cold junction com pensation Cold junction compensation BIT2 RW 0x00 0dec 0 Cold junction compensation takes place via the PT 1000 in the plug connector 1 Cold junction compensation i...

Page 76: ...Objects for regular operation The EP3314 has no such objects 6 6 3 Standard objects 0x1000 0x1FFF The standard objects have the same meaning for all EtherCAT slaves Index 1000 Device type Index hex N...

Page 77: ...x01 1dec 10F0 01 Checksum Checksum across all backup entries of the EtherCAT slave UINT32 RO 0x00000000 0dec Index 1600 TC RxPDO Map Outputs Ch 1 Index hex Name Meaning Data type Flags Default 1600 0...

Page 78: ...NT32 RO 0x1800 09 1 1A00 0A SubIndex 010 10 PDO Mapping entry object 0x6000 TC Inputs Ch 1 entry 0x11 Value UINT32 RO 0x6000 11 16 Index 1A01 TC TxPDO Map TCInputs Ch 2 Index hex Name Meaning Data typ...

Page 79: ...4 PDO Mapping TxPDO 4 UINT8 RO 0x0A 10dec 1A03 01 SubIndex 001 1 PDO Mapping entry object 0x6030 TC Inputs Ch 4 entry 0x01 Underrange UINT32 RO 0x6030 01 1 1A03 02 SubIndex 002 2 PDO Mapping entry obj...

Page 80: ...0dec 1C12 04 Subindex 004 4 allocated RxPDO contains the index of the associated RxPDO mapping object UINT16 RW 0x0000 0dec Index 1C13 TxPDO assign Index hex Name Meaning Data type Flags Default 1C13...

Page 81: ...inimum cycle time in ns UINT32 RO 0x00002710 10000dec 1C32 06 Calc and copy time Minimum time between SYNC0 and SYNC1 event in ns DC mode only UINT32 RO 0x00000000 0dec 1C32 07 Minimum delay time UINT...

Page 82: ...3 Event is supported no outputs available Bit 2 3 01 DC mode is supported Bit 4 5 01 input shift through local event outputs available Bit 4 5 10 input shift with SYNC1 event no outputs available Bit...

Page 83: ...id 6000 10 TxPDO Toggle TxPDO toggle is toggled by the slave when the data of the associated TxPDO is updated BOOLEAN RO 0x00 0dec 6000 11 Value Analog input value resolution in 1 10 C INT16 RO 0x0000...

Page 84: ...of the associated TxPDO is updated BOOLEAN RO 0x00 0dec 6020 11 Value Analog input value resolution in 1 10 C INT16 RO 0x0000 0dec Index 6030 TC Inputs Ch 4 Index hex Name Meaning Data type Flags Defa...

Page 85: ...solution in 1 10 C index 0x8030 0C 75 comparison via the process data INT16 RO 0x0000 0dec Index 800E TC Internal data Ch 1 Index hex Name Meaning Data type Flags Default 800E 0 TC Internal data Ch 1...

Page 86: ...igital converter for the thermo couple INT32 RO 0x00000000 0dec 802E 02 ADC raw value PT1000 Raw value of the analog digital converter for the PT1000 INT32 RO 0x00000000 0dec 802E 03 CJ temperature Co...

Page 87: ...2 Maximum number of modules Number of channels UINT16 RO 0x0004 4dec Index F008 Code word Index hex Name Meaning Data type Flags Default F008 0 Code word reserved UINT32 RW 0x00000000 0dec Index F010...

Page 88: ...tore default parameters PDO Double click on SubIndex 001 to enter the Set Value dialog Enter the value 1684107116 in field Dec or the value 0x64616F6C in field Hex and confirm with OK All backup objec...

Page 89: ...protection Definition 0 Non protected 1 Protected against water drops 2 Protected against water drops when enclosure tilted up to 15 3 Protected against spraying water Water sprayed at an angle up to...

Page 90: ...ing labels on request Tools Ordering information Description ZB8800 torque wrench for M8 cables with knurl incl ratchet ZB8800 0001 M12 ratchet for torque wrench ZB8800 ZB8800 0002 M8 ratchet field as...

Page 91: ...khoff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Support Suppor...

Page 92: ...Fig 16 Signal connection thermocouple 28 Fig 17 Status LEDs at the signal connections 29 Fig 18 UL label 30 Fig 19 BG2000 putting the cables 32 Fig 20 BG2000 fixing the cables 33 Fig 21 BG2000 mountin...

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