Baumuller b maXX BM3400 Series Instruction Manual Download Page 1

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5.07013.03

Instruction Manual

b maXX® BM3400

Summary of Contents for b maXX BM3400 Series

Page 1: ...E 5 07013 03 Instruction Manual b maXX BM3400 ...

Page 2: ......

Page 3: ...d on by the owner together with the equipment machine After any sale of the equipment machine this original and all copies must be handed over to the buyer After disposal or any other end of use this original and all copies must be destroyed When the present operating instructions are handed over corresponding sets of operating instructions of a previous version are automatically inval idated Plea...

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Page 5: ...opriate use 21 2 6 Inappropriate use 23 2 7 Protective devices 24 2 8 Training of the personnel 24 2 9 Safety precautions in normal operation 26 2 10 Dangers due to residual energy 26 2 11 Safety categories 26 2 12 Safe stop 27 2 13 Disposal of the device 29 2 14 Fire fighting 29 2 15 Responsibility and liability 30 2 15 1 Observing the safety notes and safety instructions 30 2 15 2 Dangers when h...

Page 6: ... Connection diagrams 72 6 12 1 Devices according to type key V1 73 6 12 1 1 HS0 single phase V1 BM340X L1XX XXXX O 74 6 12 1 2 HS1 triple phase V1 BM341X L3XX XXXX O 76 6 12 2 Devices according to type key V2 V3 78 6 12 2 1 HS0 single phase V2 V3 BM340X L1XXX XXXXXXX O 79 6 12 2 2 HS0 triple phase V2 V3 BM340X L3XXX XXXXXXX O 81 6 12 2 3 HS1 single phase V2 V3 BM341X L1XXX XXXXXXX O 83 6 12 2 4 HS...

Page 7: ...tructions 119 8 2 Requierements to the executing personnel 119 8 3 Monitoring functions 119 8 3 1 Monitoring functions explanations 122 8 4 Error detection 123 8 4 1 Structure of the error list Survey of the error parameters 126 8 5 Trouble shooting 127 8 5 1 Reset errors 127 8 5 2 Error parameters error messages error list error reactions 128 8 5 3 Parameter description Warnings Warning bit list ...

Page 8: ...1 Supported earthing systems 170 D 2 Requirements to the power supply 171 D 3 Requirements to the motor 172 D 4 Required environmental conditions 172 D 5 Non electrical data 173 D 6 Electrical data b maXX BM3400 174 D 6 1 Controller board 174 D 6 1 1 Resolver interface 174 D 6 1 2 Sine wave incremental encoder interface 175 D 6 1 3 Hiperface absolute encoder interface 175 D 6 1 4 Square wave incre...

Page 9: ...actors 190 D 15 Temperature sensors of the motor 190 D 16 Fire fighting appliances 190 E Appendix E List of gures 191 F Appendix F Index 195 G Appendix G Revision history 203 Instru tion Manual b maXX BM3400 9 Do ument No 5 07013 03 from 206 ...

Page 10: ...T 0 10 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 11: ...nsidered when using this device 1 1 Validity of this do umentation This manual is valid for b maXX BM3400 devices with the below mentioned type keys and replaces the manual 5 07013 02 BM340X L1XX XXXX X HS0 single phase BM341X L3XX XXXX X HS1 triple phase BM340X L1XXX XXXXXXX X XX X XX XX X HS0 single phase BM340X L3XXX XXXXXXX X XX X XX XX X HS0 triple phase BM341X L1XXX XXXXXXX X XX X XX XX X HS...

Page 12: ...manual at hand and the instructions and notes herein especially the safety notes must be considered 1 3 First steps Check the delivery see Transportation and packing from page 31 Care for suitable personnel for mounting installation and commissioning Hand over this manual to the personnel being responsible for mounting installation and commission ing Assure that especially the specified safety ins...

Page 13: ... devices may be operated according to the methods procedures and measures in this manual Each deviation from the specifications e g also the operation in installation positions which are not shown here is prohibited and leads to the termination of any guarantee In the individual case exceptions can be made after consultation and release by Baumüller Kamenz GmbH WARNING The following can occur if t...

Page 14: ...the following signal words DANGER serious damage to property grievous personal injury death will occur WARNING serious damage to property grievous personal injury death could occur CAUTION minor to medium personal injury or environmental pollution or damage to property could occur 14 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 15: ...rcle is dashed because not at every safety note a command is existent as icon The circle shows that there is a risk of damage to property The icon in the square describes the danger The color of the border shows how great the danger is the darker the color the greater the danger is The square is dashed because not at every safety note the danger is demonstrated with an icon The text next to the ic...

Page 16: ...ing safety notes of this danger class are used in this manual DANGER The following will occur if the safety instruction is not complied with serious personal injury death The danger is electricity If necessary here the danger is described more exactly Here is described what you can do to avoid the danger For the danger class WARNING the grey triangle is used as danger sign The following safety not...

Page 17: ...escribed more exactly Here is described what you can do to avoid the danger CAUTION The following may occur if you disregard these safety notes minor to medium personal injury The danger is sharp edges If necessary here the danger is described more exactly Here is described what you can do to avoid the danger CAUTION The following may occur if you disregard these safety notes minor to medium perso...

Page 18: ...anger is described more exactly Here is described what you can do to avoid the danger CAUTION The following can occur if you disregard this warning instruction Environmental pollution The danger is improper disposal If necessary here the danger is described more exactly Here is described what you can do to avoid the danger 18 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumuel...

Page 19: ...r if you disregard these safety notes Damage to property The danger is electrostatic discharge If necessary here the danger is described more exactly Here is described what you can do to avoid the danger 2 2 3 Used mandatory signs Wear safety gloves Wear safety shoes Wear eye protection Use ear protection Use the following fire fighting devices Fire fighting appliances Instru tion Manual b maXX BM...

Page 20: ...T 2 Fundamental safety instru tions 2 3 Information sign NOTE This note is a very important information 20 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 21: ...If the device is operated disregarding the above mentioned requirements it has to be assumed that there will no longer persist a CE conformity 2 5 Appropriate use Always use the device according to the terms The notes stated below shall give you a feeling for the specified application of the device We do not raise any claim to the sufficiency of the notes stated below obey all instructions given i...

Page 22: ...safety instru tions The device is used according to the terms if you regard all notes and information in this operating manual 22 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 23: ... and or maintained the device by not quali fied or inadequately qualified personnel inappropriately or not maintained the device also refer to description of components overloaded the device operated the device together with defect safety devices together with incorrectly installed or without safety devices together with not operative safety and protection devices not within the required environme...

Page 24: ... is electricity Operate the device in a switching cabinet which provides protection against direct touching of the devices and fulfills at least the demands of the EN 61800 5 1 chap 4 2 3 3 2 8 Training of the personnel WARNING The following may occur if you disregard this safety note serious personal injury death Devices of Baumüller Kamenz GmbH may only be mounted installed operated and main tai...

Page 25: ...een trained or instructed in accordance with recognized safety standards in the care and use of appropriate safety equipment Requirements to the operating personnel The operating of the drive system must only be executed by persons who have had a training who have been instructed and who have been authorized for this Troubleshooting servicing cleaning maintenance and replacement must only be carri...

Page 26: ...these are rated due to the consideration of the severity of the injuries the frequency of the length of stay within the danger area and possibilities in order to prevent dangers safety related components of machines must meet certain safety criteria The requirements on the safety related parts are divided into five categories in the standard EN954 1 In category B basic requirements in category 1 a...

Page 27: ...e speed triple phase a c motors usually a complex pulse pattern is generated in the micro processor The pulses are amplified and control the power semiconductor If there is no defined pulse pattern or the amplifying connection is interrupted e g by switching off the current supply with a relay safety relay no rotating field can be generated An error during the pulse pattern generation cannot lead ...

Page 28: ...erter is not possible anymore WARNING The following may occur if you disregard these safety notes serious personal injury death The danger is electricity At the motor as well as at the device at a switched off safety relay there can be mains voltage If necessary put the device off circuit just like devices without a safety relay the safety relay does not switch the device and the motor off circuit...

Page 29: ...14 Fire ghting WARNING The following may occur if you disregard these safety notes serious personal injury death The danger is electricity when using a conductive fire fighting appliance Use the following fire fighting appliance class ABC fire extinguisher Instru tion Manual b maXX BM3400 29 Do ument No 5 07013 03 from 206 ...

Page 30: ...and instructions that are valid at the location 2 15 2 Dangers when handling this devi e The device b maXX BM3400 was developed and manufactured according to the state of the art technology and in compliance with the valid directives and standards Nevertheless dangers can arise during use A survey of possible danger are found in chapter Fundamental safety instructions from page 13 We warn of acute...

Page 31: ...ortation For the first transportation the module was packed in the manufacturer s company In case you transport the device assure that the following conditions are fulfilled during the whole transportation Transportation temperature range 30 C to 70 C Transportation climatic category 2 K 3 1 Vibration shock and repetitive shock max 1 g 2 1 EN 50178 tab 7 2 EN 50178 chap 9 4 3 2 Instru tion Manual ...

Page 32: ...u have recognized a transportation damage or if you assume this In this case immediately contact Baumüller Kamenz GmbH If there is no transportation damage recognizable Open the packing of the device Check the scope of supply with the help of the delivery note The minimum scope of supply is b maXX BM3400 This manual inclusively of the copy of Declaration of Conformity Declaration by Manufacturer E...

Page 33: ...res and partic ularities are described NOTE The devices of the b maXX BM3400 series are intended for use in industrial environment C3 according to EN61800 3 At connection to the public mains EMC problems can appear Also see Appropriate use from page 21 Instru tion Manual b maXX BM3400 33 Do ument No 5 07013 03 from 206 ...

Page 34: ...f the series b maXX BM3400 consists of the following parts A Power unit converter This part is a converter The power unit changes from the mains token alternating current into direct current This d c then is converted from the power unit into triple phase current with changeable frequency The power unit supplies the electric motor with triple phase current which is connected to this device Alterna...

Page 35: ...er devi es 4 2 T 4 2 Conne t together devi es The device is part of the Baumüller series and can be connected together with other Baumüller devices Instru tion Manual b maXX BM3400 35 Do ument No 5 07013 03 from 206 ...

Page 36: ...n order to get an overview about the present danger areas while you are getting familiar with the handling of this device The explanation of the symbols which are used you will find in Fundamental safety instructions from page 13 Figure 4 2 Danger areas at b maXX BM3400 36 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 37: ...X X Controller type 4 vector controller with encoder feedback closed loop BM446XXX XXXX XXXX X Size of housing 0 size 0 1 size 1 BM3XXX XXXX XXXX X Current level 1 current level 1 2 current level 2 BM3XXX XXXX XXXX X Cooling type L air cooled by int fan and air supply lead off in the control cabinet BM3XXX XXXX XXXX X Input voltage 1 230V single phase TN or TT mains 3 480V triple phase TN or TT ma...

Page 38: ...X XXXX X Encoder 2 B Sine wave incremental encoder signal 1Vpp supply 5V C HIPERFACE absolute encoder signal 1Vpp supply 8V E Square wave incremental encoder signal RS422 supply 5V BM3XXX XXXX XXXX X internal field bus CB CANopen and CANsync BM3XXX XXXX XXXX X Extender board O without G incremental encoder emulation IEE 1 400V European mains included 38 Instru tion Manual b maXX BM3400 from 206 Do...

Page 39: ...ol cabinet BM3XXX XXXXX XXXXXXX X Input voltage 1 230V single phase TN or TT mains 3 480V triple phase TN or TT mains1 4 480V triple phase TN TT or IT mains1 BM3XXX XXXXX XXXXXXX X Line filter F integrated O not integrated BM3XXX XXXXX XXXXXXX X Chopper resistor B integrated O not integrated BM3XXX XXXXX XXXXXXX X Safety relay S integrated O not integrated BM3XXX XXXXX XXXXXXX X Encoder 1 A Resolv...

Page 40: ...3XXX XXXXX XXXXXXX X Fast sampled digital inputs I DI3 and DI4 O nonexistent BM3XXX XXXXX XXXXXXX X variable BM3XXX XXXXX XXXXXXX X variable BM3XXX XXXXX XXXXXXX X internal field bus CB CANopen and CANsync BM3XXX XXXXX XXXXXXX X Extender board O without G incremental encoder emulation IEE E EtherCAT slave 1 400V European mains included 40 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 070...

Page 41: ... X XX XX X Current level 1 current level 1 2 current level 2 BM3XXX XXXXX XXXXXXX X XX X XX XX X Cooling type L air cooled by int fan and air supply lead off in the control cabinet BM3XXX XXXXX XXXXXXX X XX X XX XX X Input voltage 1 230V single phase TN or TT mains 3 480V triple phase TN or TT mains1 4 480V triple phase TN TT or IT mains1 BM3XXX XXXXX XXXXXXX X XX X XX XX X Line filter F integrate...

Page 42: ...Square wave incremental encoder signal RS422 supply 5V BM3XXX XXXXX XXXXXXX X XX X XX XX X Fast sampled digital inputs I DI3 and DI4 O nonexistent BM3XXX XXXXX XXXXXXX X XX X XX XX X variable BM3XXX XXXXX XXXXXXX X XX X XX XX X variable BM3XXX XXXXX XXXXXXX X XX X XX XX X internal field bus CB CANopen and CANsync BM3XXX XXXXX XXXXXXX X XX X XX XX X Extender board O without G incremental encoder em...

Page 43: ...ing may occur if you do not observe this caution information serious personal injury death While executing mounting activities in any particular way assure that no mechanic particles e g drill spans copper cord can intrude into the device If possible you should execute drilling before mounting the device into the switching cabinet and prepare the cables outside the switching cabinet If this is imp...

Page 44: ...e corresponding notes Please regard to the information in Fundamental safety instructions from page 13 Pay attention to all areas at the device which could be dangerous to you while mounting Use this survey only for the mechanical mounting Dangers which result e g from electricity are not shown here Figure 5 1 Danger areas during the mechanic mounting 44 Instru tion Manual b maXX BM3400 from 206 D...

Page 45: ...be cut up Assure that only qualified personnel who is familiar with the safety as well as with the mount ing instructions mount this device wear safety gloves wear safety shoes Qualified personnel are persons who have been instructed by the responsible person based on their train ing experience the instructions they were given as well as their knowledge about relevant standards and instructions kn...

Page 46: ... fastening drills CAUTION The following may occur if you do not observe this caution information minor to medium personal injury The danger is eye injury due to catapulting particles While executing the drillings and the cut out metal particles are catapulted wear eye protection Carry out the drillings and if necessary the cut outs 46 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 0...

Page 47: ...70 194 12 167 100 100 Figure 5 2 Installation space b maXX BM3400 HS0 and HS1 NOTE Please pay attention that mounting the devices is only allowed like showed in the drawings vertically with fresh air flow from bottom to top Mounting several devices side by side is possible Assure that the required free space of 100mm on top and below the device is left to avoid blocking the air circulation which i...

Page 48: ...T 5 Mounting 365 85 320 17 50 40 6 27 50 100 100 250 Figure 5 3 Installation space b maXX BM3400 HS2 48 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 49: ...Use this drawings to prepare the necessary drillings cut outs Use the drawings from page 47 to determine the required space in the switching cabinet 184 194 85 5 42 5 184 194 65 5 32 5 Figure 5 4 Drilling pattern b maXX BM3400 HS0 and HS1 Instru tion Manual b maXX BM3400 49 Do ument No 5 07013 03 from 206 ...

Page 50: ...T 5 Mounting 320 90 100 40 Figure 5 5 Drilling pattern b maXX BM3400 HS2 incl screening console 50 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 51: ...p edges In case while installing you lift a device with unprotected hands fingers or palms can be cut If the device falls off the feet can be cut Assure that only qualified personnel who is familiar with the safety as well as with the mount ing instructions mount this device wear safety gloves wear safety shoes Complete the mounting in the following way 1 Provide if necessary a suitable transporta...

Page 52: ... 5 Mounting Figure 5 6 Drill patterns A B Figure 5 7 Snap in the device A screws 2 x M6 B washers 2 x 6 4 DIN125 52 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 53: ...technical preconditions are fulfilled 1 Check the requirements to the electrical mains and check if the existing mains is suitable 2 Check the requirements to the electrical cables and provide the according cables 3 Check the characteristics of the connections and configure the connections accordingly Instru tion Manual b maXX BM3400 53 Do ument No 5 07013 03 from 206 ...

Page 54: ...undamental safety instructions from page 13 Pay attention to all areas at the device which could be dangerous for you while doing the electric in stalling Figure 6 1 Danger areas at electrical installation 54 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 55: ...person to execute the necessary actions and who recognize the possible dangers and who are able to avoid these dangers They have the training the experience they were given instructions as well as knowledge about the relevant standards and instructions they have knowledge of the accident prevention instructions and of the company conditions The required qualifications for the work with this unit a...

Page 56: ...e you start the test 6 4 Requirements to the ele tri al mains All important data is to be found in Appendix D Requirements on the power supply on page 171 Small deviations of the electrical mains from the requirements can lead to malfunctions of the device If the mains strongly deviates from the requirements the device can be destroyed The destruction of the device can cause personnel injury WARNI...

Page 57: ...mains supply cable and cable protection have to be selected to drive the sum of all peak currents of all devices during the possible overload duration In this case device protection has to be set up for each device separately At dimensioning of the fuses pay attention to selectivity that means select the fuses in a way that errors of the device or the motor are handled by device protection and err...

Page 58: ... be expected These values are also to be expected in case of returning of the mains supply Therefor device protection should be dimensioned for the devices peak current The following figures show examples of the current values at the DC link circuit result of overlaying the cur rents of all three phases for devices BM3411 L3 V2 resp BM3411 L1 V2 during precharge without acti vation of the precharg...

Page 59: ...0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 2 2 2 2 4 2 6 2 8 3 3 2 3 4 3 6 3 8 voltage V current A time s BM3411 L3 V2 DC link voltage V current A current rms value A Figure 6 3 Precharge current values triple phase without activation of precharge relay Instru tion Manual b maXX BM3400 59 Do ument No 5 07013 03 from 206 ...

Page 60: ... precautions as e g environmental separation with a double or strengthened insulation or by the separation of the power supply with an isolated transformer must be used Due to high leakage currents which arise due to the operating principle of the device can result in an early enabling of the RCD or generally can avoid an enable b maXX BM3400 devices may only operate in connection to public mains ...

Page 61: ...nd quick logic switchings electromagnetical field with frequencies of 16MHz to 1GHz Harmonic effects on the supply and harmonics The cause for these are commutation procedures and not sinusoidal mains loading especially at line commutated converters 100Hz to 20kHz NOTE The emission of radio interferences is to a high level dependent on the wiring the volume ex pansion and the arrangement of the co...

Page 62: ...ssumed if you exclusively use Baumüller motor cables and components The maximum length of motor cable is limited The length of the motor cable is dependent on the cross section of the cable e g 100m at 1 5mm2 30m at 35mm2 In case you use n parallel installed motor cables the maximum length must be reduced to factor 1 n The screened motor cable between converter and motor must be made of one piece ...

Page 63: ...um loop area At parallel laying of signal or control cables compared with power cables you must comply with a mini mum clearance of 20cm between the conductors The clearance between cables with especially high interference potential and cables on the mainsside of the mains filter must be at least 30cm Cross cables of different EMC categories only in a 90 angle At symmetrical signal transmission e ...

Page 64: ...rposes of EMC the classical star connected grounding is insufficient A reference surface is necessary which is connected to the grounding potential of the devices i e metal lic bright mounting board and cabinet parts over a large area Mount the converter the associated mains filter and the plane screening contact of the motor cable on the same reference surface In order to avoid ground loops you m...

Page 65: ...ields a screening effect is already existent if the screen is connected to ground on one side Figure 6 8 Cable laying with two sided screening plate Fields with high frequencies are always electromagnetic fields Thereby it doesn t matter if it is an elec tric or magnetic field At these fields the screening always has to be done on both sides With two sided applying of the screen on ground you achi...

Page 66: ... with large surface area and low impedance Cable tails with a length of only 3cm 1cm wire 10nH reduce the screening effect at errors in the MHz range up to 30dB NOTE The braided screen must have a coverage of at least 85 The following cables possess an especially high interference potential Motor cable Cable to external chopper resistors Cable between mains filter and mains choke Cable between mai...

Page 67: ...lter operate combined in a system the effect of the integrated filter will be compensated by priciple partially If these devices operate without an additional common mains filter it must be assumed that limits given in DIN EN 61800 3 chapter 6 4 2 are exceeded and operation in this way is not allowed Because finally the plant manufacturer or carrier is responsible to ensure that the norm is ob ser...

Page 68: ... such a way that the Safe electrical separa tion is guaranteed The motor temperature sensors in the Baumüller motors are accordant to these requirements If a motor of another manufacturer is connected the operator must assure that the motor temperature sensor of the other manufacturer complies with the function Safe electrical separation The motor must be built in such a way that the temperature s...

Page 69: ...the in phase connection rotational direction Connect the fuses Connect the 24V supply via the terminals X100 former X201 in case you consider UL 508 C limit the current to 4A Connect the mains via the terminals X202 1U1 1V1 1W1 PE Connect encoder Connect a signal source for the pulse enable via the terminals X26 Connect a signal source for the quickstop via the terminals X26 Connect if necessary a...

Page 70: ... phase X23 Communication interface RS232 X26 Digital inputs pulse enable quickstop X24 25 Terminals for encoder 1 and encoder 2 X204 Connection for motor X101 Connection for motor temperature sensor X205 Connection for ext chopper resistor or chopper resistor activation Rb External chopper resistor S1 Fuses circuit cable device Enc Encoder 70 Instru tion Manual b maXX BM3400 from 206 Do ument No 5...

Page 71: ...ingle phase X23 Communication interface RS232 X26 Digital inputs pulse enable quickstop X24 25 Terminals for encoder 1 and encoder 2 X204 Connection for motor X101 Connection for motor temperature sensor X205 Connection for ext chopper resistor or chopper resistor activation Rb External chopper resistor S1 Fuses circuit cable device Enc Encoder Instru tion Manual b maXX BM3400 71 Do ument No 5 070...

Page 72: ...d to the device connections can lead to damage on the device or the installation Assure that the connection cables which are used accord to the connector assignments of the device Especially regard when repairing and exchanging the device that the additional device perhaps can show a deviating connector assignment from the original device Connect the new device only if the connector assignments ac...

Page 73: ...müller Kamenz GmbH Nordstraße 57 D 01917 Kamenz www baumueller de Made in Germany 1 2 3 4 5 6 24V 24V N_Ein B_Ein 24V 24V X100 2 3 4 KS_P 1 KS_S 24V_R 24V_R X102 PE 1W1 1V1 1U1 4 3 2 1 X202 BM3411 L3FB AECB O Typ Eingang 3x400V 480V AC 50 60Hz Ausgang 3x0 370V 450V AC 3x3 5A 0 400Hz 00395837 Art Nr Ser Nr 506013589 Compact Servo Drive Figure 6 13 Type plate for a device HS1 acc to type key V1 with...

Page 74: ... 5 3 ST 5 08 1 X100 respectively X201 was renamed due to compatibility reasons to the b maXX BM4400 devices func tion and pin assignment however was kept consistent X102 4 M24V_R X102 3 24V_R X102 2 KS_S X102 1 KS_P X100 6 24V X100 5 24V X100 4 B_EIN X100 3 N_EIN X100 2 24V X100 1 24V X202 3 PE X202 2 1N1 X202 1 1L1 Figure 6 14 Connections on top at HS0 single phase supply for type key V1 74 Instr...

Page 75: ...ure 6 15 Connections at the bottom of HS0 for type key V1 NOTE If connection X101 is used in order to connect the motor temperature cable the screen must be applied flat and as near as possible to the housing of the b maXX BM3400 It is necessary to use a cable with separate screening for the temperature sensor lines also see Appendix B Spare parts and accessories from page 159 At an improper or mi...

Page 76: ...T 7 62 1 X100 respectively X201 was renamed due to compatibility reasons to the b maXX BM4400 devices func tion and pin assignment however was kept consistent X102 4 M24V_R X102 3 24V_R X102 2 KS_S X102 1 KS_P X100 6 24V X100 5 24V X100 4 B_EIN X100 3 N_EIN X100 2 24V X100 1 24V X202 4 PE X202 3 1U1 X202 2 1V1 X202 1 1W1 Figure 6 16 Connections on top at HS1 triple phase supply for type type V1 76...

Page 77: ...1W2 Figure 6 17 Connections at the bottom of HS1 for type key V1 NOTE If connection X101 is used in order to connect the motor temperature cable the screen must be applied flat and as near as possible to the housing of the b maXX BM3400 It is necessary to use a cable with separate screening for the temperature sensor lines also see Appendix B Spare parts and accessories from page 159 At an imprope...

Page 78: ...ller Kamenz GmbH Nordstraße 57 D 01917 Kamenz www baumueller de Made in Germany 1 2 3 4 5 6 24V 24V N_Ein B_Ein 24V 24V X100 2 3 4 KS_P 1 KS_S 24V_R 24V_R X102 PE 1W1 1V1 1U1 4 3 2 1 X202 BM3411 L3FBS AEOOOCB O Typ Eingang 3x400V 480V AC 50 60Hz Ausgang 3x0 370V 450V AC 3x3 5A 0 400Hz 00395837 Art Nr Ser Nr 506013589 Compact Servo Drive Figure 6 19 Type plate for a device HS1 acc to type key V2 wi...

Page 79: ...5 4 ST 3 5 X100 1 24V supply COMBICON MC 1 5 6 ST 3 5 X202 1 power input COMBICON MSTB 2 5 3 ST 5 08 X102 4 M24V_R X102 3 24V_R X102 2 KS_S X102 1 KS_P X100 6 24V X100 5 24V X100 4 B_EIN X100 3 N_EIN X100 2 24V X100 1 24V X202 3 PE X202 2 1N1 X202 1 1L1 Figure 6 20 Connections on top at HS0 single phase supply for type key V2 Instru tion Manual b maXX BM3400 79 Do ument No 5 07013 03 from 206 ...

Page 80: ...nnections at the bottom of HS0 for type key V2 NOTE If connection X101 is used in order to connect the motor temperature cable the screen must be applied flat and as near as possible to the housing of the b maXX BM3400 It is necessary to use a cable with separate screening for the temperature sensor lines also see Appendix B Spare parts and accessories from page 159 At an improper or missing scree...

Page 81: ...100 1 24V supply COMBICON MC 1 5 6 ST 3 5 X202 1 power input COMBICON GMSTB 2 5 4 ST 7 62 X102 4 M24V_R X102 3 24V_R X102 2 KS_S X102 1 KS_P X100 6 24V X100 5 24V X100 4 B_EIN X100 3 N_EIN X100 2 24V X100 1 24V X202 4 1W1 X202 3 1V1 X202 2 1U1 X202 1 PE Figure 6 22 Connections on top at HS0 triple phase supply for type key V2 acc to HS1 Instru tion Manual b maXX BM3400 81 Do ument No 5 07013 03 fr...

Page 82: ...onnections at the bottom of HS0 for type key V2 NOTE If connection X101 is used in order to connect the motor temperature cable the screen must be applied flat and as near as possible to the housing of the b maXX BM3400 It is necessary to use a cable with separate screening for the temperature sensor lines also see Appendix B Spare parts and accessories from page 159 At an improper or missing scre...

Page 83: ... 3 5 X100 1 24V supply COMBICON MC 1 5 6 ST 3 5 X202 1 power input COMBICON MSTB 2 5 3 ST 5 08 X102 4 M24V_R X102 3 24V_R X102 2 KS_S X102 1 KS_P X100 6 24V X100 5 24V X100 4 B_EIN X100 3 N_EIN X100 2 24V X100 1 24V X202 3 PE X202 2 1N1 X202 1 1L1 Figure 6 24 Connections on top at HS1 single phase supply for type key V2 acc to HS0 Instru tion Manual b maXX BM3400 83 Do ument No 5 07013 03 from 206...

Page 84: ...nnections at the bottom of HS1 for type key V2 NOTE If connection X101 is used in order to connect the motor temperature cable the screen must be applied flat and as near as possible to the housing of the b maXX BM3400 It is necessary to use a cable with separate screening for the temperature sensor lines also see Appendix B Spare parts and accessories from page 159 At an improper or missing scree...

Page 85: ...3 5 X100 1 24V supply COMBICON MC 1 5 6 ST 3 5 X202 1 power input COMBICON GMSTB 2 5 4 ST 7 62 X102 4 M24V_R X102 3 24V_R X102 2 KS_S X102 1 KS_P X100 6 24V X100 5 24V X100 4 B_EIN X100 3 N_EIN X100 2 24V X100 1 24V X202 4 1W1 X202 3 1V1 X202 2 1U1 X202 1 PE Figure 6 26 Connections on top at HS1 triple phase supply for type type V2 Instru tion Manual b maXX BM3400 85 Do ument No 5 07013 03 from 20...

Page 86: ...onnections at the bottom of HS1 for type key V2 NOTE If connection X101 is used in order to connect the motor temperature cable the screen must be applied flat and as near as possible to the housing of the b maXX BM3400 It is necessary to use a cable with separate screening for the temperature sensor lines also see Appendix B Spare parts and accessories from page 159 At an improper or missing scre...

Page 87: ... X26 2 dig anal IO COMBICON FK MC 0 5 12 ST 2 5 X202 1 power input Power COMBICON PC 6 16 4 G1F 10 16 X105 1 checkback pulse enable COMBICON MC 1 5 2 ST 3 5 X102 1 safety relay COMBICON MC 1 5 4 ST 3 5 X100 1 24V supply COMBICON MC 1 5 6 ST 3 5 Instru tion Manual b maXX BM3400 87 Do ument No 5 07013 03 from 206 ...

Page 88: ...100 4 B_Ein X100 3 N_Ein X100 2 24V X100 1 24V X102 4 M24V_R X102 3 24V_R X102 2 KS_S X102 1 KS_P X105 2 IR_O X105 1 IR_P Figure 6 28 Connections on top at HS2 three phase supply for type type V2 88 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 89: ...BICON IPC 16 5 GF 10 16 X204 1 motor connection Power COMBICON IPC 16 4 GF 10 16 X205 1 PE X205 2 1D1 X205 3 1C1 X205 4 Ba X205 5 Ba X101 6 MT X101 5 MT X101 4 M24V X101 3 BR X101 2 BR X101 1 24V X204 1 PE X204 2 1U2 X204 3 1V2 X204 4 1W2 Figure 6 29 Connections at the bottom of HS2 for type key V2 Instru tion Manual b maXX BM3400 89 Do ument No 5 07013 03 from 206 ...

Page 90: ... housing of the b maXX R BM3400 It is necessary to use a cable with separate screening for the temperature sensor lines also see Appendix B Spare parts and accessories from page 159 At an improper or missing screening you may reckon that there will be great EMC problems 90 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 91: ...nections of the controller board CAUTION The following can occur if this safety note is not complied with Damage to property The danger is Electricity Connector assignments which do not accord to the device connections can lead to damage on the device or on connected peripherals In the following chapters some pins of connectors are labeled as Not assigned The correspond ing counter part must not b...

Page 92: ...d 6 13 1 1 Resolver X24 Coding A Figure 6 31 Resolver input Pin no Assignment 1 REF 2 REF 3 Not assigned 4 Not assigned 5 COS 6 Not assigned 7 SIN 8 SIN 9 COS 10 Not assigned 11 Not assigned 12 Not assigned 13 Not assigned 14 Motor temperature 15 Motor temperature NOTE Resolvers are to be used only for motors with maximum ten pole pairs 92 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07...

Page 93: ...at the encoder must not imperatively be in the desired tolerance range Therewith there is not a hazard of the encoder because independent of the sense cable there is a feedback A connection of the sense lines prefarebly closed to the encoder will help to compensate the voltage drop via the cable If the connection is not possible directly at the encoder the plug connection should be used which is c...

Page 94: ...r input Pin no Assignment 1 GND encoder supply 2 8V encoder supply 3 Not assigned 4 Not assigned 5 COS 6 Not assigned 7 SIN 8 SIN 9 COS 10 Not assigned 11 Not assigned 12 RS485 13 Not assigned 14 Not assigned 15 RS485 94 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 95: ...Not assigned NOTE The function of the encoder input is also then given if the sense line is not connected However the operating voltage at the encoder must not imperatively be in the desired tolerance range Therewith there is not a hazard of the encoder because independent of the sense cable there is a feedback A connection of the sense lines prefarebly closed to the encoder will help to compensat...

Page 96: ...use the instructions stated below 1 Use the following materials Cable LiYCY 5 x 2 x 0 14 2 x 0 5 mm Cu braid Sub D connector 15 contacts Circular connector 12 contacts female e g company Interkonnectron 2 Apply the cable shield with large surface area onto the circular connector and onto the shielding of the Sub D plug Figure 6 35 Connecting cable for all encoder types NOTE The connecting cable mu...

Page 97: ...puts is not connected to earth of the supply voltage and must be separately connected The following figures show the principle schematic diagram GNDIO SH IF DI4 DI3 DI2 DI1 X26 Figure 6 36 Digital inputs DO1 DO2 DO3 DO4 I_O4 OUT4 OUT3 OUT2 I_O3 I_O2 I_O1 OUT1 VN340SP BB GNDIO BBS BBO BBW RELS RELO RELW X26 DOUT1 DOUT2 DOUT3 24VIO Figure 6 37 Digital outputs Instru tion Manual b maXX BM3400 97 Do u...

Page 98: ...ckstop input PELV SELV IIN 2mA 11 IF Pulse enable input PELV SELV IIN 2mA 12 GNDIO GND for digital I O PELV SELV 16 DOUT1 Digital output 1 PELV SELV Ia 0 6A 17 DOUT2 Digital output 2 PELV SELV Ia 0 6A 18 DOUT3 Digital output 3 PELV SELV Ia 0 6A 19 RELS Relay output NO contact PELV SELV 60V 1A 20 RELW Relay output center PELV SELV 60V 1A 21 RELO Relay output NC contact PELV SELV 60V 1A 22 BBO Ready...

Page 99: ...0mA 2 AGND GND for analog I O PELV SELV 3 AOUT2 Analog output 2 PELV SELV Ia 10mA 4 REF Reference output 10V PELV SELV Ia 10mA 13 AIN Analog difference input PELV SELV 10V 14 AIN Analog difference input PELV SELV 10V 15 REF Reference output 10V PELV SELV Ia 10mA NOTE For connecting analog inputs and outputs you must absolutely use shielded cables with two sided applying of the screen to PE At an i...

Page 100: ...ed at the analog input Figure 6 41 Variable voltage from reference voltages at the analog input Providing analog set values using a potentiometer and the positive reference voltage By connecting the potentiometer between AGND and REF voltages in the Range of 0V AGND and 10V REF related to AGND can be adjusted at the analog input Figure 6 42 Variable voltage from positive reference voltage at the a...

Page 101: ... 8 CTS 9 Not assigned 1 1 At Devices which were delivered until 03 2007 pin 9 of the socket is connected to the 5V supply of the RS232 interface NOTE Use a regular serial connecting cable from the computing equipment shop or a 1 1 connected shielded cable to connect the PC or notebook Regard that there are no output signals espe cially pin 9 which are short circuited by deviating pin assignments a...

Page 102: ...hich 7 bits represent the node number and the MSB for switchover between 125 kBit s and 500kBit s is used The node number results from a 3 bit value from S40 16 value of S41 The following table shows a few configuring examples S40 S41 Address Baudrate 0 1 1 125kBit s 8 1 1 500kBit s 7 F 127 125kBit s F F 127 500kBit s NOTE According to the transmission line theory both ends of the bus have to be t...

Page 103: ... incremental encoder emulation Plug in connector or other conncection accordant to encoder input of the target device 2 Connect the cable shield plane with the housing of the sub D socket the socket 9 contacts with the cable according to the specifiations in paragraph Incremental encoder emulation optional extender board on page 103 Thereby consider that the twisted in pairs lines are used for tra...

Page 104: ...n Meaning LED colour Link Act1 LED green X1 EtherCAT output RUN LED green Link Act2 LED green X2 EtherCAT input ERROR LED red The hex switches S40 and S41 are used to assign an IP address Base address is given as 192 168 1 1 The value of S40 provides the High nibble upper 4 bit and the value of S41 provides the Low nibble lower 4 bit of an offset to the base address The following table shows some ...

Page 105: ...RROR red Status of the state machine and error display RUN LED ERROR LED Meaning X On ERROR Blinking On Off Blinking Off On INIT 200ms On 1s Off Off PRE OPERATIONAL 500ms On 500ms Off Off SAVE OPERATIONAL On Off OPERATIONAL Further error messages can be displayed using the service tool software For this the CAN terminating resitors in Appendix B Spare parts and accessories on page 157 can be used ...

Page 106: ...be deactivated The external chopper resistor must be connected between BA an BA At devices according to type key V2 chopper resistor monitoring is only active if the internal chopper resistor was activated with a bridge At response of chopper resistor monitoring an error is released independent of a possibly connected external chopper resistor NOTE The chopper resistor monitoring is activated at r...

Page 107: ... can occur if the safety instruction is not complied with serious personal injury death The danger is mechanical influence because of fail of the safety relay Provide that the minimum load of the contacts X102 1 and X102 2 does not fall below during operation Operate the safety relay within the specification see Appendix D Technical data from page 178 Instru tion Manual b maXX BM3400 107 Do ument ...

Page 108: ...afe access to work pieces at an opened protective cover is assured Figure 6 50 Version with a safety relay The accordance with the use to the EN954 1 acc to category 3 must be made by the machine engineer and must be confirmed by an authorized certification organization 108 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 109: ...e same switch state then the control circuit does not receive an enable signal from the monitoring circuit A missing release signal of the monitoring equipment leads to a immediate switch off of the converter with the help of the control circuit If the monitoring circuit has detected an error e g different switch state of S1 and S2 the machine engineer will be informed about this and the commissio...

Page 110: ...uit proof 2 Consider maximum load See chopper resistor external at Appendix D Technical data from page 179 The load capacity of connections is found in Appendix D Technical data from page 179 under con nected load DC link or motor power type at 4kHz The device is able to brake this power constantly Motor Device max Cable Connection technology BM340X BM341X 2 5mm2 Screw connection provided con nect...

Page 111: ...rmation in chapter Fundamental safety instructions from page 13 CAUTION The following can occur if the safety instruction is not complied with Damage to property The danger is environmental conditions which do not refer to the demands Assure that the environmental conditions are referred to during operation Instru tion Manual b maXX BM3400 111 Do ument No 5 07013 03 from 206 ...

Page 112: ...is unit At each case qualified personnel are persons who are authorized by the responsible persons to execute nec essary actions and who recognize the possible dangers and who are able to avoid these dangers They have had the training the experience they were given instructions as well as knowledge about the relevant stan dards and instructions they have knowledge of the accident prevention regula...

Page 113: ...rol of the release signals as well as digital and analog inputs but using the communication interface or a field bus system like CAN there are much more possibilities and visualization capabilities The operating software WinBASS II is not necessary during operation It helps the service engineer to search for error causes 7 3 1 Enable signals These signals must have a signal level of 24V DC and hav...

Page 114: ...load and destruction of the precharging resistors The time between switching off the device and switching it on again is irrelevant in this context if the time the device lasts in switched on state is greater than three minutes Due to different valid supply voltages at the b maXX BM3400 the threshold for the ending of precharge can be set via a parameter in opposition to the b maXX BM4400 If the v...

Page 115: ...y should be activated via the parameter 486 AmpNetFailReactDelay A mains failure effectuates a transition of the controller into sta tus 1 and an activation of the precharge circuit without the output of an error message A mains error only then is released if the failure time does not exceed the delay time Instru tion Manual b maXX BM3400 115 Do ument No 5 07013 03 from 206 ...

Page 116: ... current limit 7 5 2 Operating ondition H2 H3 The LEDs in the middle H2 and H3 show the torque direction H2 yellow negative torque direction H3 orange positive torque direction 7 5 3 Life sign H4 If the controller is ready to operate the right green LED H4 blinks every one second If data sets are read or written EEPROM accesses the green LED is blinking with a higher frequency 116 Instru tion Manu...

Page 117: ...ated and at pulse enable a fault message or error message is generated A commissioning or enable of the drive is only then possible if there is no error present This error memory can e g be reset via the digital input X26 6 For this the input must accordingly be configured The switch on pulse length must be at least 5ms 7 7 Monitorings During operation there is a steady monitoring for deviations f...

Page 118: ...n time at occurence of the event P2034 P2033 Duration in active state at occurence of the event P2035 P2033 At some events additional information is saved e g at error 1 or error 40 In WinBASS II there is a separate page to play with the error memory 7 9 Maintenan e Maintenance is first of all the monitoring of the environmental conditions At accordant planning of your installation the monitoring ...

Page 119: ...ntroduced in the safety instructions and in the operation of the device and must be familiar with the accurate operating of the device Especially the reaction to error display and error status requires special knowledge which the operator must have 8 3 Monitoring fun tions A survey of the most important monitoring functions and of the monitoring functions generated warning error messages are found...

Page 120: ... X PI P0017 I2 t Model I2 t overload 7 X PI P0073 P0073 I2 t threshold exceeded 8 X P0092 P0073 Temperature motor Threshold 1 exceeded 1 X X P0088 P0093 KTY84 Threshold 2 exceeded 1 X X P0089 P0093 Short circuit sensor or Temp 30 C X P0093 Sensor not connected or Temp 260 C X P0093 Maximum temperature ex ceeded 1 X X PI P0090 P0093 Position controller Position deviation dynamic X X SH P1054 P1050 ...

Page 121: ...sing the KTY sensor 2 Warning error text in WinBASS Printed circuit board temperature Threshold value 3 Warning error text in WinBASS Safety relay undervoltage 4 Warning error text in WinBASS PSU Error 64 Undervoltage U DC link 5 Pulse inhibit occurs according to the duration which was set 6 Warning error text in WinBASS Unknown error 79 7 Warning error text in WinBASS Motor error I2 t overload 8 ...

Page 122: ...perature of the motor If the I2 t threshold is exceeded the warning I2 t threshold is displayed by the controller If the I2 t value is exceeded by 100 the error I2 t overload is displayed by the controller If the temperature threshold 1 is exceeded the warning temperature threshold 1 exceeded is displayed by the controller If the temperature threshold 2 is exceeded the warning temperature threshol...

Page 123: ...b maXX BM3400 signal an error status via the 7 segment display The reason and the content of the error message must be determined with the help of the error list in this manual or via the operating software WinBASS II Start the operating program WinBASS II if it isn t running yet NOTE In order to work with WinBASS II the software version of the controller and the WinBASS II version must match In c...

Page 124: ...ignaled with Error you will find in WinBASS II as follows Open a list in the project tree by clicking on the in front of Management Figure 8 2 Project tree in WinBASS II 124 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 125: ...ith error messages For the error treatment with superimposed control it is important that the error messages in the system is hierarchically structured see Structure of the error list survey of the error parameter names from page 126 An error message can result from a beneath in the hierarchic arranged error message This is why the message SysError1 level 1 can base on an error which e g occured i...

Page 126: ...nd trouble shooting 8 4 1 Stru ture of the error list Survey of the error parameters Figure 8 4 Structure of the error list survey 126 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 127: ...the current error conditions are reset An individual error reset is not possible There are four methods to reset errors Use the WinBASS II button Reset errors either in the dialog box drive manager or on page drive manager Enter in the control word parameter P0300 BM w Control word with the value decimal 128 This can be made via the parameter list in WinBASS II as well as via field bus If under de...

Page 128: ...see description of the parameter P0200 2 Level Next level below SysError1 Here you find errors which you can remove directly with help of the displayed information or also information on the next level in which the error could be The assignment of error messages took place according to Structure of the error list survey from page 126 In the column Reaction the systems reaction of the syste to erro...

Page 129: ...I Correct the parameterization of the two state controller only if existing 25 31 Not assigned ProprogError Error in module Proprop communication driver P0203 Error no Meaning Reaction Troubleshooting 32 Timeout Proprog protocol Restart b maXX BM3400 33 Protocol error Restart b maXX BM3400 34 Incorrect module type Contact Baumüller 35 Too many data in the list or telegram Contact Baumüller 36 Not ...

Page 130: ...ection again or set parameter P0290 to 0 46 47 Not assigned 48 Error in function module A See error in the function module A P0240 ExtendedModuleError Error in the module Extension P0204 Error no Meaning Reaction Troubleshooting 49 52 Not assigned 53 CANopen error at node guarding ad justable Check the CAN bus configuration master nodeguarding 54 63 Not assigned 64 Mains input failure PI Re establ...

Page 131: ...eatsink exceeded PI Let the device cool down and or reduce the load 82 Overvoltage DC link UDC link PI Reduce the DC link voltage 83 Reduce overcurrent in the power unit PI Reduce the load and check the current controller settings as well as the cabling and the motor 84 Not assigned 85 Temperature threshold of inside air exceeded PI Make sure of a sufficient ventilation in the device 86 Not assign...

Page 132: ... no Meaning Reaction Troubleshooting 112 Communication error Encoder 1 PI Check the encoder connection Deactivate the communication if an HIPERFACE encoder is not connected 113 114 Not assigned 115 Cable break encoder 1 PI Check if there is cable break or an incorrect assignment at the encoder cable 116 Overspeed encoder 1 PI Check the permissible maximum speed for encoder 1 117 Cable break monito...

Page 133: ...ak or an incorrect assignment at the encoder cable 132 Overspeed encoder 2 PI Check the permissible maximum speed for encoder 2 133 Cable break monitoring with sin2 cos2 PI Check if there is cable break or an incorrect assignment at the encoder cable 134 Encoder type not is not known PI Check if the correct encoder is connected or use a matching encoder 135 Data field for motor data in encoder 2 d...

Page 134: ...ssigned 152 Incremental encoder emulation module is required and is missing PI Check the device configuration and or contact Baumüller 153 Encoder module 1 required and missing PI Check the encoder configuration 154 Encoder module 2 required and missing PI Check the encoder configuration 155 156 Not assigned 157 Option Start after first zero pulse selected for non incremental encoder PI Use an enc...

Page 135: ...controller P0213 Error no Meaning Reaction Troubleshooting 192 Position deviation dynamic ad justable Check the mechanical circumstances and perhaps correct the controller settings 193 Position deviation static ad justable Check the mechanical circumstances and perhaps correct the controller settings 194 Encoder 1 is used for position control but is not active PI Activate encoder 1 195 Encoder 2 i...

Page 136: ...ctive target position modulo position PI 203 Spindle positioning Error at initialization of the trigger PI 204 Spindle positioning Timeout at trigger signal zero pulse switching input PI 205 207 Not assigned SpeedCtrlError Error in the module speed controller P0214 Error no Meaning Reaction Troubleshooting 208 Drive blocked PI Remove the blockade of the drive 209 Encoder 1 for motor control used b...

Page 137: ... Initialization of the CAN controller 241 Send receive of telegram 242 Invalid setpoint position 243 Invalid parameter numbers of the setpoints 244 Invalid position of the actual value 245 Invalid parameter numbers of the actual values 246 255 Not assigned Instru tion Manual b maXX BM3400 137 Do ument No 5 07013 03 from 206 ...

Page 138: ... SR O K but no voltage Check the cabling of the safety relay 21 23 Not assigned 24 Ixt Value Limit value1 Take measures so that the Ixt value does not exceed 100 25 31 Not assigned MotorWarning Warning in module motor P0263 Warn no Meaning Cause removal 32 Motor temperature Threshold1 Reduce the power output of the motor 33 Motor temperature Threshold2 Reduce the power output of the motor 34 I2 t ...

Page 139: ...ting 8 5 T Warn no Meaning Cause removal 51 Time slice violation in outputs Check the configuration of digital in and outputs 52 71 Not assigned Instru tion Manual b maXX BM3400 139 Do ument No 5 07013 03 from 206 ...

Page 140: ...T 8 Error dete tion and trouble shooting 140 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 141: ... onditions If the demanded environmental conditions are complied with the device is maintenance free The specified environmental conditions are found in Appendix D Technical data from page 172 The most important specified environmental conditions are dustless ambient air Temperature min 5 C to max 45 C Relative air humidity 5 to 85 no condensation Operation height absolute altitude up to 1000 m In...

Page 142: ...the discharging also can last much longer In this case you must determine the necessary waiting time yourself Check the devices which ensure the environmental air e g air filters at the switching cabinet at least once a day Maintain the air filters according to the indications of the manufacturer In the case of polluted envi ronmental air the required cooling air rate can not be reached anymore if...

Page 143: ...ruction is not complied with serious personal injury death The danger is electricity After a faulty repair the device doesn t fulfill the safety instructions anymore Have the devices only be repaired by Baumüller Kamenz GmbH or by authorized servicings Instru tion Manual b maXX BM3400 143 Do ument No 5 07013 03 from 206 ...

Page 144: ...T 10 Repair 144 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 145: ...ied out by for this qualified personnel 11 2 Requierements to the exe uting personnel The personnel who was authorized to set the device out of operation must be provided with the knowledge and intructions which are necessary for the correct carrying out of this task Select the personnel in such a way that the safety instructions which are mounted to the device and its parts as well as to the conn...

Page 146: ...te carry haz ardous voltage levels The modules in the device e g capacitors can contain dangerous charges Assure that all electric connections are current free and are safe against re start Before work ing check at the electrical connections with suitable measuring devices that the connections are off circuit Remove the connections not until the safe isolation from supply has been checked 10min af...

Page 147: ...ves Wear safety shoes 1 Secure the device against falling off out 2 Loosen all mechanical connections 3 Lift the device out of the switching cabinet 4 Store the device in a suitable packing 5 Take care that at transportation the device is not damaged by incorrect storage or severe shocks also see To be considered by transportation on page 31 In case you want to dispose the device further informati...

Page 148: ...re kept during the entire period of storage Climatic category 1 K 4 Temperature range 30 C to 70 C 11 6 Re ommissioning Execute commissiong as with a new device see Mounting from page 43 Installation from page 53 and Operation from page 111 CAUTION The following can occur if you disregard this warning instruction Damage to property The danger is recommissioning without forming of the capacitors Fr...

Page 149: ...with serious personal injury death The danger is electricity The containing components in the device e g capacitors can contain dangerous charges The capacitors which are used are discharged after 10 min so that they can be demounted without danger If you have additional capacitors connected to the DC link the discharging also can last much longer In this case you must determine the necessary wait...

Page 150: ...n case you cannot execute a secure disposal contact a certified disposal business Dangerous materials may result or may be set free from a fire Do not expose electronic components to high temperatures Various power semiconductors use e g beryllium oxide as an inner insulation When opened the beryllium dust is dangerous to your health Do not open the electronical components 12 2 Requierements to th...

Page 151: ... Sheet steel must be given to the iron metal recycling Aluminium B Aluminium must be given to the non iron metal recycling Capacitors D Capacitors must be recycled as hazardous waste Thereby refer to the relevant instructions Semiconductor modules E Semiconductor modules must be recycled as hazardous waste Thereby refer to the relevant instructions Electronic scrap F The electronic scrap from PCBs...

Page 152: ...as hazardous waste 12 4 Re y ling plants o es Assure that the disposal is made in accordance with the disposal guidelines of your company as well as with the responsible disposal locations and offices In case of doubt contact the local business administration which is responsible for your company or the environmental office 152 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumu...

Page 153: ...alue alternating current IAist Armature current actual value IDC RMS value direct current Ie f f RMS value alternating current IF Pulse enable IFmax Maximum field current rated current IFmin Minimum field currentm IF set Field current setpoint IEE Incremental encoder emulation Inc Counting unit of position Ink PPR count of incremental encoder INK Incremental Iset Armature current setpoint LED Ligh...

Page 154: ... U Voltage Û Peak voltage UA Armature voltage UAC RMS valueE AC voltage UDC RMS value DC voltage Ue f f RMS value AC voltage UZK DC link voltage V1 Version 1 type key V2 Version 2 type key VBG German Administerial Occupation Co operative VDE Union of German Electrical Engineers Vpp Volt Peak Peak X Terminal strip DC DC link 154 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumu...

Page 155: ... Part no Quantity Plug in connector Pos BM34XX L1 00390076 1 COMBICON MINI RM3 5 2 polig X101 version V2 2 COMBICON FK MC 0 5 12 ST 2 5 X26 without 1 COMBICON MC 1 5 6 ST 3 5 X201 safety 1 COMBICON GMSTB 2 5 4 ST 7 62 X202 relay 1 COMBICON GIC 2 5 4 ST 7 62 X204 1 COMBICON GIC 2 5 5 ST 7 62 X205 BM3401 L1 00390077 1 COMBICON MINI RM3 5 2 pole X101 version V1 2 COMBICON FK MC 0 5 12 ST 2 5 X26 with...

Page 156: ... 5 4 ST 7 62 X202 chopper 1 COMBICON GIC 2 5 4 ST 7 62 X204 resistor 1 COMBICON GIC 2 5 5 ST 7 62 X205 BM3411 L3 00389306 1 COMBICON MINI RM3 5 2 polig X101 version V1 2 COMBICON FK MC 0 5 12 ST 2 5 X26 with 1 COMBICON MC 1 5 6 ST 3 5 X201 int 1 COMBICON GMSTB 2 5 4 ST 7 62 X202 chopper 1 COMBICON GIC 2 5 4 ST 7 62 X204 resistor 1 COMBICON GIC 2 5 5 ST 7 62 kpl X205 BM3411 L3 00398159 1 COMBICON M...

Page 157: ...AN able termination resistor You can obtain terminating resistors for the CAN bus under part no 00346408 BM4 CAN T01 B 4 S reening plates In order to lay the cable screening according to EMC at the devices screening plates can be used as shown in the following figure The plates are available under item no 409274 HS0 and 409273 HS1 Figure B 2 Screening plate Instru tion Manual b maXX BM3400 157 Do ...

Page 158: ...length see range further lengths on request preferred lengths in bold letters Length m not deviation compatible part no deviation compatible part no 1 00243601 2 00211338 3 00219333 00246658 4 00231166 00243379 5 00209879 00239540 6 00220197 00242954 7 00216455 8 00220429 00239541 10 00210052 00239542 15 00215716 00239543 20 00218568 00239544 25 00218569 00239545 30 00217094 00239546 35 00216444 0...

Page 159: ... resp Ethernet connection cable of patch cable type STP you can get as acesories for cabeling within the switching cabinet from Baumüller Nürnberg Electronic GmbH Co KG On request it s possible to get other length as described in the following table Type Length m Article number K ETH 33 0 0 5 0 5 325160 K ETH 33 0 01 1 325161 K ETH 33 0 02 2 325162 K ETH 33 0 03 3 325163 K ETH 33 0 04 4 325317 K E...

Page 160: ...T B Appendix B Spare parts and a essories 160 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 161: ...irements You will find detailed requrirements in harmonized standards to which references are made in the directive C 2 What the CE symbol indi ates a The CE marking symbolizes conformity to all the mandatories incumbent on manufacturers for the prod uct by virtue of the Community directives providing for its affixing b The CE marking affixed to industrial products symbolizes the fact that the nat...

Page 162: ...d electric drives are specified in the har monized product standard EN 61800 3 In case you are erecting an installation for which a Declaration of Conformity on the EMC directive must be generated it may be necessary to specify several harmonized stan dards which you have used for the compliance of the protection targets of the directive For electric drives the harmonized product standard EN 61800...

Page 163: ...De nition of the term De laration by Manufa turer C 5 T Instru tion Manual b maXX BM3400 163 Do ument No 5 07013 03 from 206 ...

Page 164: ... C Appendix C De laration of Conformity De laration by Manufa turer UL erti ation C 5 De laration of Conformity 164 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 165: ...De laration of Conformity C 5 T Instru tion Manual b maXX BM3400 165 Do ument No 5 07013 03 from 206 ...

Page 166: ...C Appendix C De laration of Conformity De laration by Manufa turer UL erti ation C 6 De laration by Manufa turer 166 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 167: ...may be applied to the devices or components If single tests are not made at production but at the user then at the product only the mark may be ap plied At products of the Baumüller Kamenz GmbH all tests already have been completed at UL certification proce dure so that they may be marked with the mark If during UL certification process also standards of CSA Canadian Standard Association are regar...

Page 168: ...T C Appendix C De laration of Conformity De laration by Manufa turer UL erti ation 168 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 169: ...D Appendix D Te hni al data In this chapter you find exact technical data according all sizes of device series b maXX BM3400 Instru tion Manual b maXX BM3400 169 Do ument No 5 07013 03 from 206 ...

Page 170: ... earth because no low impedance circuit exists for such a current to flow However a first insulation fault can effectively turn an IT system into a TN system and then a second insulation fault can lead to dangerous body currents Worse in a multi phase system if one of the live conductors made contact with earth it would cause the other phase cores to rise to the phase phase voltage relative to ear...

Page 171: ...0V 50 60Hz Absolute minimum voltage 1 UAC 3 x 180V 50 60Hz Absolute maximum voltage 1 UAC 3 x 528V 50 60Hz Harmonics mains voltage THD 10 2 Unbalanced mains voltage max 3 3 Voltage drop range of drop 40 area 250 x level 2 Control voltage 4 UDC 24V 15 20 5 1 The rated voltage is 230V or 400V At input voltages 230V or 400V the output power of the device reduces see curves 2 EN 61800 3 chap 5 2 1 3 I...

Page 172: ...tance 3 x 230V is also possible Though it is to be assumed that the three phase a c motors used have to be enabled to operate on inverters with DC link voltages up to 800V because the chopper start up voltage see Appendix D Technical Data Power unit from page 179 remains unchanged Hence only three pase a c motors with a nominal DC link voltage of 540V can be used D 4 Required environmental onditio...

Page 173: ...erated at TT or TN mains from an installation altitude of 2000m on Such systems e g can be achieved with an isolating transformer with a secondary sided star point 5 EN 50178 chap 9 4 3 2 6 EN 50178 tab 2 0 20 40 60 80 100 120 0m 1 000m 2 000m 3 000m 4 000m 5 000m Figure D 1 Derating of output power accordant to installation altitude D 5 Non ele tri al data Device Dimensions H x W x D weight BM340...

Page 174: ... level takes place The theoretic ascertainable maximum speed results of the max permissible ratio of excitation frequency towards useful signal frequency which is specified with 20 Out of this the theoretical maximum permissible speed will be theoretical maximum speed RPM nmax theoretic fexcitation 60 20 pole number resolver Consequently there is for a 1 pole resolver at 4kHz excitation frequency ...

Page 175: ...24 17578 RPM D 6 1 3 Hiperfa e absolute en oder interfa e Supply 8V Load max 250mA Input level 1Vpp Cable termination 120Ω The maximum possible encoder speed of an HIPERFACE encoder is determined by the same boundary con ditions as at the sine wave incremental encoder Further information is found under Sine wave incremental encoder interface from page 175 D 6 1 4 Square wave in remental en oder in...

Page 176: ... 250µs SH IF 4ms Output current max 0 6A per channel Refresh rate 4ms Short circuit rating yes by internal current limit and switch off at overtemperature D 6 1 6 Analog inputs and outputs Input voltage 10V 10V Input resistance 3 5kΩ Sampling rate 250µs Output voltage 10V 10V Output current max 10mA Refresh rate 500µs Cut off frequency 1kHz 176 Instru tion Manual b maXX BM3400 from 206 Do ument No...

Page 177: ...urs via the encoder input of the target device which is to be connected Figure D 2 Pulse sequences incremental encoder emulation Supply voltage External supply 5V 5 without load Current connection external supply max 100mA without load Signal level Output High Voltage at IOH 20mA min 2 5V Signal level Output Low Voltage at IOL 20mA max 0 5V Output frequency track signals max 819 2kHz Switching tim...

Page 178: ...ntact NC contact X102 1 X102 2 Switching voltage UDC 24V Switching current IDC 1mA to 300mA Max switch on frequency 10Hz Switch ON delay max 15ms Switch OFF delay max 12ms Electrical durability switch life time at least 100 000 Mechanical durability cycles of operation at least 5 x 107 178 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 179: ...C 3 0 x 3 V to 380 x 370 V Output frequency 0Hz to 400Hz Max Output rated current bei 4kHz 8kHz 16kHz 1 4 5 6 IAC 7 0A 4 5A 2 7A Max Output peak current at 4kHz 8kHz 16kHz 1 4 5 7 IAC 8 1A 8 1A 8 1A Max Peak current time at 4kHz 8kHz 16kHz 7 120s 49s 4 1s Chopper resistor current valid I 8 7A Chopper resistor external R 115Ω Chopper start up voltage U 780V Chopper shutdown voltage U 760V Chopper p...

Page 180: ... 16kHz 1 4 5 6 IAC 7 0A 4 5A 2 7A Max Output peak current at 4kHz 8kHz 16kHz 1 4 5 7 IAC 8 1A 8 1A 8 1A Max Peak current time with internal chopper resistor at 4kHz 8kHz 16kHz 7 2 3s 1 2s 0 44s Max Peak current time without internal chopper resistor at 4kHz 8kHz 16kHz 7 60s 24s 4 1s Chopper resistor current valid I 8 7A Chopper resistor internal optional P Pcont 30W Chopper resistor internal optio...

Page 181: ...kHz 8kHz 16kHz 1 4 5 6 IAC 8 0A 5 5A 3 3A Max Output peak current at 4kHz 8kHz 16kHz 1 4 5 7 IAC 10 5A 10 5A 10 5A Max Peak current time with internal chopper resistor at 4kHz 8kHz 16kHz 7 7 4s 4 1s 1 1s Max Peak current time without internal chopper resistor at 4kHz 8kHz 16kHz 7 29s 15s 3 8s Chopper resistor current valid I 8 8A Chopper resistor internal optional P Pcont 30W Chopper resistor inte...

Page 182: ...3 3A Max Output peak current at 4kHz 8kHz 16kHz 1 4 5 7 IAC 10 5A 10 5A 10 5A Max Peak current time with internal chopper resistor 0 74s 0 41s 0 21s V1 at 4kHz 8kHz 16kHz 7 7 4s 4 1s 1 1s V2 Max Peak current time without internal chopper resistor 86s 45s 3 8s V1 at 4kHz 8kHz 16kHz 7 29s 15s 3 8s V2 Chopper resistor current valid I 8 8A Chopper resistor internal optional P Pcont 30W Chopper resisto...

Page 183: ...rect current voltage The operating range refers to the effective value of the fundamental wave at rated input voltage 3 Switching frequency of the converter settable 4 Effective value at an environmental temperature of 40 C 5 At rated input voltage the device generates the rated maximum output currents At input voltages above the rated input voltage the output currents at constant output power hav...

Page 184: ...to be applied The output frequency must not exceed a maximum of 10 of the adjusted PWM frequency output current 180 V 400 V 528 V 100 mains supply 1 42 Figure D 3 Output current output voltage 180 V 400 V 528 V 508 V mains supply 2 160 V 380 V Figure D 4 Output voltage BM34XX_L3 output power 180 V 400 V 528 V 100 P nom mains supply 45 cont operation allowed 3 Figure D 5 Output power BM34XX_L3 184 ...

Page 185: ...uency dependent nominal currents The nominal currents for the according pulse frequencies are in P0010 for 4kHz P0012 for 8kHz P0032 for 16kHz In the diagram the characteristic limits in dependance with the preloading are shown 1 2 3 4 5 0 0 5 1 1 5 2 2 5 relative overload durations thermal time constant ot the power unit τ t τ i i nom no previous load previous load 0 2 i nom previous load 0 5 i n...

Page 186: ...0 0Hz 5Hz 10Hz 15Hz 20Hz 25Hz Figure D 7 Derating at output frequencies 15Hz The following cases of operation can be concerned thereof Applications with speed control without positioning Operations with stop control Applications where a mechanic blocking can occur e g when starting cold extruders The following applications typically are not concerned Typical positioning applications Applications w...

Page 187: ...t the cables These fuses protect against overloading and from consequential damages from faults e g by fire You cannot prevent that the device is extensively destroyed if a short circuit or an ground fault occurs in the DC link Execute the protection according to EN 60204 1 Electrical equipment of machines Dimension the cable protection fuses dependent on the used cross section according to the va...

Page 188: ...ossibilities to protect the cable and the device Connect cable fuse protections and semiconductor fuses in series Use total range fuses At selection of the total range fuses consider the current carrying capacity of the supply cables which are connected to the device and the permissible and the limit load integral value The following total range fuses are recommended for devices of series BM340X r...

Page 189: ... 8 to 16mm2 AWG 16 12 1 max 50m with without wire end ferrule plug in terminal 1 Possible cross section Use a screened circuit line shield coverage 85 The installing of the cables is user defined For UL conform machines installations you must use UL certified circuit cables 2 Only for Baumüller cables with this maximum length and by usage of a Baumüller mains filter you can assume that the limits ...

Page 190: ...e not necessary D 15 Temperature sensors of the motor Type Additional requirements Insulation KTY84 SELV PELV MSKL 1 PTC R 1kΩ at Tprotection Imax 2mA SELV PELV 1 Motor protection PTC according to DIN 44080 082 D 16 Fire ghting applian es Fight fire with class ABC fire extinguisher 190 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 191: ...E Appendix E List of gures Instru tion Manual b maXX BM3400 191 Do ument No 5 07013 03 from 206 ...

Page 192: ...T E Appendix E List of gures 192 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 193: ... to type key V1 73 6 13 Type plate for a device HS1 acc to type key V1 with 2D code 73 6 14 Connections on top at HS0 single phase supply for type key V1 74 6 15 Connections at the bottom of HS0 for type key V1 75 6 16 Connections on top at HS1 triple phase supply for type type V1 76 6 17 Connections at the bottom of HS1 for type key V1 77 6 18 Type plate for a device HS1 according to type key V2 ...

Page 194: ... 101 6 45 Communication connection CAN 102 6 46 Incremental encoder emulation output 103 6 47 EtherCAT connectors 104 6 48 Chopper transistor 106 6 49 Schematic sketch safety relay 107 6 50 Version with a safety relay 108 8 1 Version warnung 123 8 2 Project tree in WinBASS II 124 8 3 Drive manager with error messages 125 8 4 Structure of the error list survey 126 12 1 Disassembly illustration 151 ...

Page 195: ...F Appendix F Index Instru tion Manual b maXX BM3400 195 Do ument No 5 07013 03 from 206 ...

Page 196: ...T F Appendix F Index 196 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 197: ...ting resistor 157 CANopen 102 CANsync 102 CE marking 161 Chopper resistor 37 39 41 Chopper transistor Chopper resistor 106 Circuit 106 Monitoring 106 Climatic category 148 172 Commissioning 12 Common mains filter 67 Communication interface CAN 102 EtherCAT 104 RS232 101 Connection diagram 70 Connection diagrams BM340X L1XX 74 BM340X L1XXX 79 BM340X L3XXX 81 BM341X L1XXX 83 BM341X L3XX 76 BM341X L3...

Page 198: ...ses 61 Entries 64 Ground connections 64 Ground loops 64 Loop area 63 Mains filter 64 PE connection 64 Screen plates 157 Screening 61 65 Screening plate 66 Enable signals 113 Encoder 37 39 41 Encoder coding A 92 B 93 C 94 E 95 Encoder connection 158 Encoder interfaces HIPERFACE absolute encoder 94 Resolver 92 Sine wave incremental encoder 93 Square wave incremental encoder 95 Encoder connecting cab...

Page 199: ... 39 41 Main dimensions 47 Mains choke 190 Mains filter 67 190 Mains inductance 171 Maintenance 141 Manufacturer s Declaration 162 Marking Type key 37 Maximum voltage 171 Minimum voltage 171 Monitoring Error message 117 Warning 117 Monitoring functions Error messages 119 Explanatory notes 122 Warnings 119 Motor Requirements 172 Temperature sensor 68 Motor cable 158 Mounting Accessories 51 Danger ar...

Page 200: ...ruction 32 Damage to property 19 Fire fighting 29 Information sign 20 Personal injury 16 Safety instructions 12 General 13 Safety measures 26 Safety note 13 Structure 15 Damage to property 19 Personal injury 16 Safety notes Mandatory sign 19 Safety relay 39 41 117 Circuit 107 Coil resistance 178 Example 107 Rated voltage 178 Switch OFF delay 178 Switch ON delay 178 Switching current 178 Switching ...

Page 201: ...tation damage 32 Type key 37 V1 37 V2 39 V3 41 Type plate Type key V1 73 Type key V2 78 UL mark of conformity 167 Unpacking 32 Vibration 172 Voltage check 56 Warnings 118 Weight 173 WinBASS II Error messages 125 Project tree 124 Version warnung 123 X1 104 X100 74 76 79 81 83 85 87 X101 75 77 80 82 84 86 89 X102 74 76 79 81 83 85 87 107 X105 87 X2 91 104 X202 74 76 79 81 83 85 87 X204 75 77 80 82 8...

Page 202: ...T F Index 202 Instru tion Manual b maXX BM3400 from 206 Do ument No 5 07013 03 Baumueller Kamenz GmbH ...

Page 203: ... Decla ration by Manufacturer and Declaration of Conformity included 5 07013 02 2007 10 16 Corrected limit load integral at Device protection further remarks to protec tion and precharging 5 07013 03 2008 12 01 HS2 and EtherCAT slave added type key V3 corrections and additions Instru tion Manual b maXX BM3400 203 Do ument No 5 07013 03 from 206 ...

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Page 206: ... permanent revision service Please notice that specifications data information are current values according to the printing date These statements are not legally binding according to the measurement computation and calculations Before you make any information given in this manual to the basis of your own calculations and or applications please make sure that you have the latest edtion of the infor...

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