PAGE 3 TP10313
CONTENTS
DESCRIPTION
PAGE
I.)
Safety ................................................................................................................................................................. 6
II.)
Warning Labels ................................................................................................................................................ 7
III.)
Introduction Overview .................................................................................................................................... 8
IV.)
Transportation/Installation ............................................................................................................................. 8
V.)
Squaring the Machine ..................................................................................................................................... 8
VI.)
Electrical Connections .................................................................................................................................... 9
1.0 .Wiring the Pump................................................................................................................................. 9
1.1 .Other Connections .............................................................................................................................. 9
1.2 .Tapping the Transformer .................................................................................................................... 9
1.3 .Pump Connections ............................................................................................................................... 9
VII.)
Installing Fold Plates & Stacker Delivery ................................................................................................... 10
VIII.)
Operator Controls .......................................................................................................................................... 10
1.0 .Setting Folding Speed ........................................................................................................................ 10
1.1 .Setting Stacker Belt Speed ................................................................................................................ 10
1.2 .Emergency Stop Button ..................................................................................................................... 10
1.0 Control Panel BAN-5 .............................................................................................................................. 11
1.1 .Displays .............................................................................................................................................. 11
1.2 .Machine Status Indicators ................................................................................................................. 11
1.3 .Machine Control Pushbuttons ........................................................................................................... 11
1.4 .Keypad Buttons with Selection Indicators ........................................................................................ 12
1.5 .Keypad Buttons for Selection Adjustments ....................................................................................... 12
2.0 R
UN
M
ODE
F
UNCTIONS
............................................................................................................................... 12
2.1 .Machine Setup and Diagnostic Mode ............................................................................................... 12
2.2 .Counter Setup Mode .......................................................................................................................... 16
2.3 .Easy Mode and Continuous Cycle Mode........................................................................................... 17
2.4 .Learn Mode ........................................................................................................................................ 17
2.5 .Make Ready Mode ............................................................................................................................. 18
2.6 .Network Job Mode ............................................................................................................................. 19
2.7 .Production Mode ................................................................................................................................ 19
3.0 L
OGIC
B
OARD
S
TATUS
I
NDICATORS
.............................................................................................................. 20
4.0 Process Variables Definitions................................................................................................................. 21
4.1 .Total Input Count .............................................................................................................................. 21
4.2 .Total Output Count ............................................................................................................................ 21
4.3 .Batch Down Count............................................................................................................................. 21
4.4 .Number of Batches............................................................................................................................. 21
4.5 .Current Rate ....................................................................................................................................... 21
4.6 .Main Drive Run Time ....................................................................................................................... 21
4.7 .Main Drive Velocity .......................................................................................................................... 21
4.8 .Waste Count (DCT500) ..................................................................................................................... 21
5.0 C
OUNTER
S
ETUP
V
ARIABLES
........................................................................................................................ 21
5.1 .Batch Preset ....................................................................................................................................... 21
5.2 .Batch Output Type ............................................................................................................................. 21
5.3 .Batch Output Time ............................................................................................................................ 22
5.4 .Sheet Length ...................................................................................................................................... 22
5.5 .Gap Length ........................................................................................................................................ 22
5.6 .Suction Length ................................................................................................................................... 22
6.0 S
YSTEM
M
ESSAGES
AND
R
UN
M
ESSAGES
...................................................................................................... 23
6.1 .Power-Up Fault Messages.................................................................................................................. 23
6.2 .Run Time Fault Messages ................................................................................................................. 24
6.3 .Machine Run Error Messages ........................................................................................................... 25
