Bardac drives OPTIDRIVE PLUS 3 GV, Installation And Operating Instructions Manual

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1. General
1.1 Important safety information
This variable speed drive product (Optidrive) is intended for professional
incorporation into complete equipment or systems. If installed incorrectly it may
present a safety hazard. The Optidrive uses high voltages and currents, carries a
high level of stored electrical energy, and is used to control mechanical plant that may cause
injury. Close attention is required to system design and electrical installation to avoid hazards
in either normal operation or in the event of equipment malfunction.
System design, installation, commissioning and maintenance must be carried out only by
personnel who have the necessary training and experience. They must carefully read this
safety information and the instructions in this Guide and follow all information regarding
transport, storage, installation and use of the Optidrive, including the specified environmental
limitations.
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and
Caution information elsewhere.
Safety of machinery, and safety-critical applications
The level of integrity offered by the Optidrive control functions – for example
stop/start, forward/reverse and maximum speed, is not sufficient for use in safety-
critical applications without independent channels of protection. All applications
where malfunction could cause injury or loss of life must be subject to a risk assessment and
further protection provided where needed. Within the European Union, all machinery in which
this product is used must comply with Directive 89/392/EEC, Safety of Machinery. In
particular, the electrical equipment should comply with EN60204-1.
1.2 Electromagnetic compatibility (EMC)
Optidrive is designed to high standards of EMC. EMC data is provided in a separate EMC
Data Sheet, available on request. Under extreme conditions, the product might cause or
suffer disturbance due to electromagnetic interaction with other equipment. It is the
responsibility of the installer to ensure that the equipment or system into which the product is
incorporated complies with the EMC legislation of the country of use. Within the European
Union, equipment into which this product is incorporated must comply with 89/336/EEC,
Electromagnetic Compatibility.
When installed as recommended in this User Guide, the radiated emissions levels of all
Optidrives are less than those defined in the Generic radiated emissions standard EN61000-
6-4. Every Optidrive has a built-in filter to reduce conducted emissions. The conducted
emission levels are less than those defined in the Generic radiated emissions standard
EN61000-6-4 (class A) for the following cable lengths :
Optidrive sizes #1 to #3 : up to 5m of screened cable
Optidrive sizes #4 to #6 : up to 25m of screened cable
Optidrive sizes #1 to #3 can be fitted with an optional external Optifiter (HF filter). When
correctly fitted with this filter, the conducted emission levels are less than those defined in the
Generic radiated emissions standard EN61000-6-3 (class B) for screened cable lengths up to
5m and with EN61000-6-4 (class A) for screened cable lengths up to 25m.
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7.4 Drive rating tables
SIZE 1 (INTEGRAL RFI FILTER)
Model ODP-xxxxx-zz
1)
12037 12075 12150
Motor output rating – industrial 150% o/l kW 0.37 0.75 1.5
Model ODP-xxxxx-USA 12005 12010 12020
Motor output rating – industrial 150% o/l HP 0.5 1.0 2.0
Supply voltage / phases V±10% 220-240 / 1Ø
Supply fuse or MCB (type B)
2)
A 6 10 20
Output voltage / phases V 0-240V / 3Ø
Output Amps – industrial 150% overload A 2.3 4.3 7
Motor cable size, Copper 75
o
C mm
2
1.0 1.5
Max motor cable length m 25
SIZE 2 (INTEGRAL RFI FILTER, INTEGRAL BRAKING TRANSISTOR)
Model ODP-xxxxx-zz
1)
22150 22220
Motor output rating – industrial 150% o/l kW 1.5 2.2
Model ODP-xxxxx-USA 22020 22030
Motor output rating – industrial 150% o/l HP 2 3
Supply voltage / phases V±10% 220-240 / 1Ø or 3Ø
3)
Supply fuse or MCB (type B)
2)
A 20 32
Output voltage / phases V 0-240V / 3Ø
Output Amps – industrial 150% overload A 7 10.5 (* 9)
Motor cable size, Copper 75
o
C mm
2
1.5
Max motor cable length m 100
Min brake resistor Ω 33 22
Model ODP-xxxxx-zz
1)
24075 24150 24220 24400
Motor output rating – industrial 150% o/l kW 0.75 1.5 2.2 4.0
Model ODP-xxxxx-USA 24010 24020 24030 24050
Motor output rating – industrial 150% o/l HP 1 2 3 5
Supply voltage / phases V±10% 380-480 / 1Ø(with 50% derating) or 3Ø
Supply fuse or MCB (type B)
2)
A 6 10 10 20
Output voltage / phases V 0-480 / 3Ø
Output Amps – industrial 150% overload A 2.2 4.1 5.8 9.5
Motor cable size, Copper 75
o
C mm
2
1.0 1.5
Max motor cable length m 50 100 100 100
Min brake resistor Ω 47 47 47 33
Model ODP-xxxxx-zz
1)
25075 25150 25220 25400 25550
Motor output rating – industrial 150% o/l kW 0.75 1.5 2.2 4.0 5.5
Model ODP-xxxxx-USA 25010 25020 25030 25050 25750
Motor output rating – industrial 150% o/l HP 1 2 3 5 7.5
Supply voltage / phases V±10% 440-575 / 1Ø(with 50% derating) or 3Ø
Supply fuse or MCB (type B)
2)
A 6 10 10 10 20
Output voltage / phases V 0-575V / 3Ø
Output Amps – industrial 150% overload A 1.7 3.1 4.1 5.8 9.0
Motor cable size, Copper 75
o
C mm
2
1.0 1.5
Max motor cable length m 50 100 100 100 100
Min brake resistor Ω 47
SIZE 3 (INTEGRAL RFI FILTER, INTEGRAL DC LINK CHOKE & BRAKING TRANSISTOR)
Model ODP-xxxxx-zz
1)
32030 32040 32055
Motor output rating – industrial 150% o/l kW 3.0 4.0 5.5
Model
ODP-xxxxx-USA 32040 32050 32075
Motor output rating – industrial 150% o/l HP 4 5 7.5
Supply voltage / phases V±10% 220-240 / 1Ø (with 50% derating) or 3Ø
Supply fuse or MCB (type B)
2)
A 32 32 50
Output voltage / phases V 0-240 / 3Ø
Output Amps – industrial 150% overload A 14 18 25 (* 24)
Motor cable size, Copper 75
o
C mm
2
2.5 2.5 4
Max motor cable length m 100
Min brake resistor Ω 15
* Maximum rating for UL applications ** Models not UL listed
1) “-zz” in the part number refers to the country variation
2) For cUL compliance, use fuse type Bussmann KTN-R / KTS-R or equivalent