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Barco DP2K-12C, Installation Manual

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Barco DP2K-12C Installation Manual Download Page 22

3. Physical installation

Image 3-5
Exhaust system

Ensure good condition of the lamp house blower. Keep the blower inlet clean for unrestricted air

fl

ow.

To ensure maximum lamp life, operate the lamp house blower and the exhaust system for at least ten minutes
after extinguishing the lamp.

3.3

Connecting the projector with the power net

W

ARNING

:

The total electrical installation should be protected by an appropriate rated and readily accessi-

ble disconnect switch, circuit breakers and ground fault current interrupters. The installation shall be done
according to the local electrical installation codes.

C

AUTION

:

ALL POWER CONNECTIONS to the DP2K C-series projector projector are made to the three-ter-

minal strip located in a sealed compartment behind the rear cover of the projector.

C

AUTION

:

The cross-sectional area of the conductors in the Power Supply Cord shall be not less than 4 mm

2

or AWG 10

Necessary tools

•

Flat screw driver.

•

Phillips screw driver PH2.

16

R5905050 DP2K C-SERIES 10/07/2012

Summary of Contents for DP2K-12C

Page 1: ...DP2K C series Installation manual For DP2K 12C DP2K 15C DP2K 20C R5905050 04 10 07 2012...

Page 2: ...670 USA Phone 1 916 859 2500 Fax 1 916 859 2515 Support www Barco com esupport Visit us at the web www barco com Barco nv Entertainment Division Noordlaan 5 B 8520 Kuurne Phone 32 56 36 82 11 Fax 32 5...

Page 3: ...erence when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction...

Page 4: ...Table of toxic and hazardous substances elements and their content as required by China s management methods for controlling pollution by electronic information products Projector Part name Toxic or h...

Page 5: ...Projector Pb Hg Cd Cr6 PBB PBDE x o o o o o x o o o o o x o o o o o o o o o o o o o o o o o x o o o o o RoHS...

Page 6: ......

Page 7: ...6 3 Communication ports of the DP2K C series projector 49 6 4 Source input ports of the DP2K C series projector 50 6 5 LED indications on the Integrated Cinema Processor module 51 7 Communicator touc...

Page 8: ...d on Blue convergence 90 12 4 Green on Blue convergence 91 13 Specifications 93 13 1 Specifications of a DP2K 12C projector 93 13 2 Specifications of a DP2K 15C projector 93 13 3 Specifications of a D...

Page 9: ...against the risk of fire Simulated single fault condition testing ensures the safety of the equipment to the user even when the equipment s normal operation fails Users definition Throughout this man...

Page 10: ...f the projector should be used A cord rated for less amperage than the projector may overheat Never push objects of any kind into this projector through cabinet slots as they may touch dangerous volta...

Page 11: ...ventilated area away from sources of ignition and out of direct sun light Never expose the projector to rain or moisture In the event of fire use sand CO2 or dry powder fire extinguishers Never use w...

Page 12: ...ord or plug is damaged or frayed If liquid has been spilled into the equipment If the product has been exposed to rain or water If the product does not operate normally when the operating instructions...

Page 13: ...ies projector may be safely operated or stored Environment Operating Non Operating Ambient Temperature 10 C 50 F to 35 C 95 F 15 C 5 F to 60 C 140 F Humidity 5 to 85 RH Non condensed 5 to 95 RH Non Co...

Page 14: ...t underestimate the weight of the Barco DP2K C series projector The projector weights are without lens Be sure that the pedestal on which the projector has to be installed is capable of handling five...

Page 15: ...secure the pallet as illustrated Use a 13 mm open end wrench 5 Rotate the wooden support plate with projector 90 and slide the front side over the edge of the pallet until the fixation screw reference...

Page 16: ...inspected and found to be free of mechanical and electrical defects As soon as the projector is unpacked inspect for any damage that may have occurred in transit Save all packing material until the i...

Page 17: ...ecting the air outlet of the projector with the exhaust system Note that the exhaust system is MANDATORY See chapters Physical installation page 13 and Installation of the exhaust system page 15 3 Ele...

Page 18: ...holder convergence or both See procedure Scheimpflug adjustment page 42 to adjust the Scheimpflug and see chapter Convergence page 87 to adjust the convergence of the light path 12 Registration of the...

Page 19: ...ctor requires at least 4 persons General guide lines Use a solid pedestal to put the DP2K C series projector projector on Ensure that the pedestal can handle the weight of the projector and that all f...

Page 20: ...projector using a 14 mm wrench Secure the leg height by tightening the nuts A Note There must be at least 5 cm between the bottom side of the projector and the pedestal B A Image 3 3 Projector levelin...

Page 21: ...UST SYSTEM IS MANDATORY About Exhaust The exhaust stack of the projector head is designed to fit a 201 mm 7 91 inch diameter duct This size must be used throughout the entire system and installed to e...

Page 22: ...y an appropriate rated and readily accessi ble disconnect switch circuit breakers and ground fault current interrupters The installation shall be done according to the local electrical installation co...

Page 23: ...onnect the wires to the 3 terminal strip as illustrated Warning Always connect first the PE wire PE Image 3 7 4 Secure the power cord with the chassis of the projector by using two cable ties A and by...

Page 24: ...the projector electronics with power in case no UPS unit is used Note that the projector is by default configured for use without UPS So the short power link cable is already installed INLET OUTLET fi...

Page 25: ...delivered with the projector Warning Always use the Barco short power cable which is delivered with the projector 3 Secure both plugs of the short power cable with a fixation plate Use two thumbscrews...

Page 26: ...and two thumbscrews Use appropriate spacers to ensure that the plug is captured without play 4 Install the large fixation plate reference 2 upon the power OUTLET socket of the projector lower socket T...

Page 27: ...stable at room temperature but may still explode if dropped or otherwise mishandled Whenever the lamp house containing a xenon lamp has to be dismantled or whenever the protective container or cloth h...

Page 28: ...has to be dismantled or whenever the protective container or cloth has to be removed from the xenon lamp authorized protective clothing MUST be worn Lamp strike policy and lamp warning error policy v...

Page 29: ...mp of 4 kW XDC 4000B R9856370 X X lamp is available for this projector lamp cannot be used in this projector 4 2 Removal of the lamp house WARNING This procedure may only be performed by qualified tec...

Page 30: ...le starting up the projector the electronics detect if a lamp is installed If no lamp is installed it is not possible to start up the projector 4 3 Removal of the xenon lamp WARNING DO NOT PERMIT UNAU...

Page 31: ...worn WARNING Always wear face protection full face shield with neck protector when handling xenon lamps WARNING Always wear protective clothing welder s jacket when handling xenon lamps WARNING Alway...

Page 32: ...ne hand while removing the UV blocker assembly from the Lamp House Note that some xenon lamps are installed with an anode adaptation bushing Caution Ensure that you wear protective clothing a full fac...

Page 33: ...ence 5 is provided between the lock nut reference 4 and the anode wire lug reference 6 5 7 7 6 4 4 Image 4 11 Note The electrical connection pins of older Lamp Houses may contain two flat washers one...

Page 34: ...level at which the bulb may explode if not handled in strict accordance to the manufacturer s instructions The bulb is stable at room temperature but may still explode if dropped or otherwise mishandl...

Page 35: ...cloth while mounting the adapter 2 5 Nm 2 1 3 Image 4 14 Mount cathode adaptor 3 Install the anode wire lug reference 6 upon the anode socket Use an 17 mm open end wrench to hold the first nut referen...

Page 36: ...neck of the xenon lamp 5 Gently guide the xenon lamp into position inside the Lamp House as illustrated Anode socket hanging vertical down While inserting the lamp rotate it slightly engaging the pins...

Page 37: ...ensure that the thumb screws turning wires are flush with the cover or interference will occur while inserting the lamp house into the projector Image 4 20 Secure UV blocker 9 Fasten the cathode side...

Page 38: ...nce 1 against the connector housing There must be some play 1 mm maximum This is important to insert the Lamp House smoothly into the projector 1 2 3 4 9Nm Image 4 22 Check cathode connection Note The...

Page 39: ...Realignment of the lamp in its reflector page 35 4 5 Installation of the lamp house WARNING This procedure may only be performed by qualified technical service personnel CAUTION Due to its high inter...

Page 40: ...r 4 6 Resetting the lamp parameters CAUTION The LAMP INFO parameters MUST be updated after each installation of an xenon lamp inside the Lamp House Neglecting this update will result in poor performan...

Page 41: ...in its reflector for optimal performance of the xenon lamp Furthermore it is recommended to realign the lamp after the first run time of 100 and 200 hours Especially the Z axis of the lamp WARNING Thi...

Page 42: ...ref X image 4 28 the Y axis ref Y image 4 28 and the Z axis ref Z image 4 28 for maximum current light output Footlambert Measured Carefully turn the thumbscrew for maximum light output Once over the...

Page 43: ...rojector it needs to be homed and returned Overview Available lenses Lens selection Lens removal Lens installation Lens shift zoom focus Scheimpflug adjustment 5 1 Available lenses Which lenses are av...

Page 44: ...o com on https my barco com 2 Login on my barco com If you are not yet registered click on Sign up for my barco com and follow the instructions With the created login and password it is possible to en...

Page 45: ...Digital cinema lens calculator Due to production tolerances the real distances can differ by 2 from the calculated values For critical situations fixed installs that use the lens at one of its extrem...

Page 46: ...nt intrusion of dust Note that this foam rubber is packed in a plastic bag to prevent the dust emitted by the foam from entering the projector 5 4 Lens installation How to install a lens into the proj...

Page 47: ...o the socket Warning Do not release the Lens yet as the Lens may fall out of the Lens Holder A clear click should be heard when the retainer springs engage into the slot provided on the lens Besides t...

Page 48: ...zontally Image 5 15 How to zoom in or out 1 Is the projector equipped with a motorized zoom focus If yes use the and zoom keys on the local keypad to zoom in or out Image 5 16 If no use the zoom barre...

Page 49: ...tilted according to geometrical and optical properties The DMD plane the principal lens plane and the sharp focus plane will intersect in a line below the projector for downward lens tilt Scheimpflug...

Page 50: ...om lens in TELE position smallest projected image and adjust the focus using the lens focus barrel or motorized focus control b Place the zoom lens in WIDE position largest projected image and adjust...

Page 51: ...age 5 22 Left bottom focusing 7 Sharpen bottom right corner of the screen by adjusting nut 2 2 F Image 5 23 Right bottom focusing 8 Sharpen top right corner of the screen by adjusting nut 3 R5905050 D...

Page 52: ...by hand Tip Any movement of the image will affect the Scheimpflug adjustment 2 Fasten lock nuts a b and c 3 Turn in set screw D lightly by hand allowing the image to move slightly 1 3 to 1 2 of a squa...

Page 53: ...arate removable units fan controller module Integrated cinema processor ICP HDSDI module and a Cinema controller module 1 2 3 4 5 6 A B C G D F E Image 6 1 Input and communication A Local keypad butto...

Page 54: ...he lamp and lamp electronics The lamp cooling fans remain active for about 5 minutes The speed of the other fans is reduced The backlight color of the standby key remains red in standby mode and chang...

Page 55: ...l PC and for the next device in the chain In this way a star network interconnection can be avoided The switch used is a stand alone 10 100 1000Mbit Ethernet switch This assures no influence on the ne...

Page 56: ...m allowed SMPTE Society of Motion Picture and Television Engineers A global organization based in the United States that sets stan dards for baseband visual communications This includes film as well a...

Page 57: ...4 10 bit Twin DVI ACS 2048x1080 50 59 94 Progressive RGB 4 4 4 12 bit Twin DVI 3D 2048x1080 24 Progressive RGB 4 4 4 2x8 bit Twin DVI 3D 2048x1080 25 Progressive RGB 4 4 4 2x8 bit Twin DVI 3D 2048x10...

Page 58: ...6 Input communication 7 ALTERNATIVE port selection When on LED 6 will be out 8 USB for future use 52 R5905050 DP2K C SERIES 10 07 2012...

Page 59: ...ivel arm which easily fits on top of the DP2K C series projector One central locking mechanism of the swivel arm allows an instant fixation of the touch panel interface in any position The touch panel...

Page 60: ...interface upon the DP2K C series projector 1 Assemble the mounting plate and the swivel arm together as illustrated First place the nut N upon the rod of the mounting plate then add the lock washer L...

Page 61: ...rojector Image 7 6 Connections 5 Attach the multi cable to the swivel arm using the two Velcro strips 6 Connect the DC plug the RJ45 Ethernet plug and the D SUB plug into their respective sockets on t...

Page 62: ...touch panel interface into the desired position 4 Fasten the central swivel clamp by turning the big black knob clockwise CAUTION Never release the central swivel lock without supporting the Touch Pan...

Page 63: ...6 Check if a video source is connected with the projector See chapter Source input ports of the DP2K C series projector page 50 7 Check if the communicator touch panel is installed See chapter Communi...

Page 64: ...8 Starting up 58 R5905050 DP2K C SERIES 10 07 2012...

Page 65: ...nema equipment of that theatre The film distributor will find its information about a theatre in the same database as where the projector is registered Barco plays as an intermediate station between t...

Page 66: ...lick on Sign in here and follow the instructions With the created login and password it is possible to enter the partnerzone where you can upload the certificate When your login is correct the digital...

Page 67: ...meters or in inches When one of them is entered the other value is calculated automatically Screen height enter the screen height value in meters or in inches When one of them is entered the other va...

Page 68: ...w location The new location is added to the list of locations and is selected Click Next to continue 8 If the installer is in the list select the installer and click Next to continue to step 10 If the...

Page 69: ...next step The owner input form appears 10 If the owner is in the list select the owner and click Next to finalize the registration If the owner is not in the list click Add new and continue with next...

Page 70: ...Add new owner The new owner is added to the list of owners and is selected Click Next to finalize the registration The registration is completed An E mail will be sent to the person who is logged in 6...

Page 71: ...An update of the registration of an existing projector should be done in e g one of the following cases relocation of the projector new owner new contact person and when any of the registered data is...

Page 72: ...be updated The installation address is displayed in Selection Click Next to continue 5 Browse to locate the certificate file Select the file and click Open The file is filled out next to XML file Clic...

Page 73: ...rocedure WARNING Always switch off the projector and unplug the power cord before removing one of the covers unless otherwise stated Overview Removal of the lamp cover Removal of the input cover Remov...

Page 74: ...dure may only be performed by qualified technical service personnel Necessary tools Flat screw driver How to remove the input cover of the projector 1 Release the two captive screws at the top and bot...

Page 75: ...e removed 2 Remove the rubber dust ring from the lens holder See the detail at the right side of image 10 5 3 Release the captive screw at the middle bottom of the front cover using a flat screw drive...

Page 76: ...flat screw driver Image 10 7 2 Remove the side cover from the projector doing the following a gently pull out the bottom corners A of the side cover b then gently pull out the top corners B of the si...

Page 77: ...ners of the rear cover b then move the rear cover away from the projector A A B Image 10 10 Remove rear cover 10 6 Removal of the top cover WARNING This procedure may only be performed by qualified te...

Page 78: ...ge 10 11 Top cover removal 2 Left up the top cover and take it off Image 10 12 Top cover removal 10 7 Open the sealed compartment This procedure assumes that the left side cover of the projector is al...

Page 79: ...ing the two lower lips provided and then remove the cover plate away from the projector Image 10 14 10 8 Close the sealed compartment Necessary tools 3 mm Allen wrench How to close the sealed compartm...

Page 80: ...n key 3 mm How to install the top cover of the projector 1 Place the top cover on the projector so that both holes matches the adjustment studs on top of the projector Image 10 17 Mount top cover 2 Tu...

Page 81: ...of the projector 1 Install the rear cover of the projector doing the following a Bring the rear cover towards it final position b then gently push the locking studs of the top corners into their rece...

Page 82: ...ing the following a Bring the side cover towards its final position A b then gently push the locking studs of the top corners B into their receivers c then gently push the locking studs of the bottom...

Page 83: ...ivers B C A Image 10 23 Install front cover 4 Secure the front cover by locking the captive screw in the middle at the bottom of the front cover Image 10 24 Fasten front cover 5 Reinstall the rubber d...

Page 84: ...ion of projector covers A C B Image 10 25 Install input cover 2 Secure the input cover by locking the two captive screws at the left side of the input cover Image 10 26 Fasten input cover 78 R5905050...

Page 85: ...very dusty or otherwise contaminated areas may require more frequent maintenance If the air filters are not regularly cleaned the air flow inside the projector could be disrupted and cause over heati...

Page 86: ...emoval Clean the dust filter 1 Remove most contamination with a vacuum cleaner in an other room or outside 2 Blow remaining dust away with compressed air in an other room or outside Mount the dust fil...

Page 87: ...Remove most contamination with a vacuum cleaner in an other room or outside 2 Blow remaining dust away with compressed air in an other room or outside Mount the dust filter 1 Insert the dust filter w...

Page 88: ...4 Cleaning the lens To minimize the possibility of damage to optical coatings or scratches to lens surfaces we have developed recommendations for cleaning FIRST we recommend you try to remove any mate...

Page 89: ...housing of the projector with a damp cloth Stubborn stains may be removed with a cloth lightly dampened with a mild detergent solution 11 6 Check cooling liquid level Only for a DP2K 15C and a DP2K 20...

Page 90: ...ll ventilated area Keep away from sources of ignitions Do not smoke while working with isopropanol Exclusive keep in original container tightly closed at a cool well ventilated and fireproof storage s...

Page 91: ...y key in the security socket D 1 1 2 3 4 5 6 Image 11 7 Keypad The color of the backlight of the numeric keys 1 to 6 of the local keypad changes from blue to yellow 4 Enter pin code within 5 seconds I...

Page 92: ...11 Maintenance 86 R5905050 DP2K C SERIES 10 07 2012...

Page 93: ...will be aligned on blue when a small convergence drift is recognized So the DMD of the blue channel is fixed and can not be adjusted The red and green channel is equipped with three extended control...

Page 94: ...nce knobs on a DP2K 12C 1 Red channel knob number 1 2 Red channel knob number 2 3 Red channel knob number 3 4 Green channel knob number 4 5 Green channel knob number 5 6 Green channel knob number 6 88...

Page 95: ...ults of the two others Therefore all three control knobs have to be alternately and repeatedly adjusted until the projected color is perfectly converged with the blue reference color of the test patte...

Page 96: ...ue convergence This procedure can only be executed when all preparations are taken to converge the image See Preparing the convergence adjustment page 89 Necessary tools No tools How to converge 1 Sli...

Page 97: ...ojected image converges with the blue pattern 3 6 Image 12 8 Clockwise turning will move line upwards 4 Repeat step 2 and step 3 until coincidence is obtained of the red pattern in the lower left and...

Page 98: ...pattern in the lower left of the projected image converges with the blue pattern 2 5 Image 12 10 Clockwise turning will move the line upwards 3 Slightly turn the green colored control knob number 6 u...

Page 99: ...eo Inputs 2 x SMPTE 292M inputs 2 x DVI input both selectable as single and dual link Prime Lenses 1 2 1 8 1 4 2 05 1 6 2 5 1 95 3 2 2 4 3 9 Projector Diagnostics via PC touch panel via Communicator c...

Page 100: ...rojector Weight 102kg 225lbs Ambient temperature 35 C 95 F Max Options ACS 2048 3D add ons Touch panel Pedestal 13 3 Specifications of a DP2K 20C projector Overview Digital MicroMirror Device 3 x 0 98...

Page 101: ...D inch NB min 5 cm of air inlet spacing required at the bottom of projector Weight 102kg 225lbs Ambient temperature 35 C 95 F Max Options ACS 2048 3D add ons Touch panel Pedestal 13 4 Dimensions of t...

Page 102: ...699 1020 49 485 499 699 779 5 456 min 53 max 173 558 201 333 5 115 Image 13 1 Dimensions 13 5 Center of gravity of the DP2K C series projector Center of gravity Dimensions are given in mm 96 R5905050...

Page 103: ...ecifications 260 351 240 Image 13 2 Center of gravity 13 6 Dimensions of the universal pedestal Dimensions 566 7 866 8 876 3 Image 13 3 Dimensions given in millimeters R5905050 DP2K C SERIES 10 07 201...

Page 104: ...13 Specifications 98 R5905050 DP2K C SERIES 10 07 2012...

Page 105: ...o projector Internal projector 1k1 5V to 24V 10k 820R GPIn P GPIn P GPIn N GPIn N 4 7V Input to projector Internal projector 1k1 5V to 24V Image A 1 Left diagram with pull up resistor Right diagram wi...

Page 106: ...Generate Falling Edge Generate Rising Edge or Generate Toggle command is received The rate of toggle is 24Hz Output transistor Maximum output driving voltage Vmax 70 V Maximum current Imax 30 mA Maxi...

Page 107: ...eral Port Pin Name 1 5V 2 SCL 3 SDA 4 24V 5 GND 3D connector Pin Name Pin Name 1 12V 9 12V 2 Grnd 10 3D Input Reference 3 Grnd 11 3D Display Reference 4 RS232 RX 12 3D Display Reference 5 RS232 TX 13...

Page 108: ...A Pin configurations 102 R5905050 DP2K C SERIES 10 07 2012...

Page 109: ...rations 3 General Purpose I O 99 GPIO 99 I Important safety instructions 4 Initial inspection 10 INLET OUTLET 18 Fixation accessories 18 Input 47 Input communication 47 51 Communication ports 49 Intro...

Page 110: ...all 75 Remove 70 Remove 24 67 71 Front cover 69 Input cover 68 Lamp cover 67 Rear cover 70 Side cover 70 Top cover 71 Xenon lamp 24 Reset 34 Lamp 34 Restricted access 3 S Safety 3 6 Battery explosion...

Page 111: ...ntation Noordlaan 5 B 8520 Kuurne Phone 32 56 36 82 11 Fax 32 56 36 88 24 Support www Barco com esupport Web www barco com From Date Please correct the following points in this documentation R5905050...

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