Barbeques Galore BEEFMASTER G2BV Instructions For Assembly And Use Download Page 10 | Manualshive

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Page 10

For Beefmaster Deluxe Two Burner Barbeque (G2DXBV): Before you start, check that
you have all the contents as below. Remove all items including any packing materials
from the firebox and hood assembly. Discard any packaging materials and protective
coatings once you have accounted for all the parts.

Firebox & Hood Assembly

Hotplate

Cooking Grill

Folding Warming Rack

Cart Top Panel /

Separator Panel

Two Grease Channeling

Tray Support Brackets

Grease Channeling Tray

AC Transformer

Ceramic Tile Bracket

Two Ceramic Tiles

Two M6*60mm Screws

Four M6*16mm Screws

Four M4*8mm Screws

Six M6*12mm Flat Head
Screws

Eight M6 Washers

Six Spring Washers

Two M6 Nuts

Two Spare Silicone
Washers

Two NG Injectors 1.7mm

Contents list. Carefully unpack the carton and check all the parts:

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Summary of Contents for BEEFMASTER G2BV

Page 1: ...protective coatings from the bbq before first use When unpacking the barbeque keep it resting on its polystyrene foam base until ready to install onto the cart or build in or island This will avoid an...

Page 2: ...articles on or against or enclose this appliance DO NOT spray aerosols in the vicinity of this appliance while it is in operation The barbeque gets extremely hot while in use Keep pets children and t...

Page 3: ...arbeques when cooking with the hood closed for more than 20 minutes NEVER exceed maximum temperature of 250 C and use the main burners on LO only For 4 burner barbeques when cooking with the hood clos...

Page 4: ...at includes an overhead cover and more than two walls see Figure 4 and Figure 5 the following shall apply i At least 25 of the total wall area is completely open and ii At least 30 of the remaining wa...

Page 5: ...ide of the appliance consisting of either a Perforations uniformly distributed over the height of the enclosure and with a total free area of not less than 25 of the wall area or b Separate openings a...

Page 6: ...587mm 72mm for hood to open 192 5mm 177 9mm 177 9mm 620 3mm 72mm 548 3mm 548 3mm Min 895 mm Max 900 mm 4B Min 1215 mm Max 1220 mm 6B Min 575 mm Max 580 mm 2B 98 8mm Min 50 mm gap behind the bbq for v...

Page 7: ...nual and following the instructions detailed later in this manual Connection to the natural gas supply must only be done by a licensed gasfitter The gasfitter must issue a compliance certificate inclu...

Page 8: ...connect and disconnect the barbeque using a special hose and bayonet termination Such a hose is provided in the Natural Gas conversion kit NGCK250VJQ Follow the instructions supplied with the kit to c...

Page 9: ...ive coatings once you have accounted for all the parts Firebox Hood Assembly Hotplate Cooking Grill Folding Warming Rack Cart Top Panel Separator Panel Grease Channeling Tray Two Grease Channeling Tra...

Page 10: ...or all the parts Firebox Hood Assembly Hotplate Cooking Grill Folding Warming Rack Cart Top Panel Separator Panel Two Grease Channeling Tray Support Brackets Grease Channeling Tray AC Transformer Cera...

Page 11: ...tective coatings once you have accounted for all the parts Firebox Hood Assembly Hotplate Two Cooking Grills Folding Warming Rack Cart Top Panel Separator Panel Two Grease Channeling Tray Support Brac...

Page 12: ...Grills Folding Warming Rack DC Motor AAA 1 5V Battery AC Transformer Ignition Module Motor 240V Adaptor Cart Top Panel Separator Panel Two Grease Channeling Tray Support Brackets Grease Channeling Tr...

Page 13: ...code MCBFOLDV or pack of one Premium shelf one stainless steel side burner code MCBSBSHELFV or pack of one Deluxe shelf one cast iron side burner code MCDXBSBSHELFV If you are assembling a build in o...

Page 14: ...topper nuts are at the top back inner positions as shown below Tighten the screws firmly STEP 2 DELUXE MODELS ONLY Fit the transformer WHAT YOU NEED One Transformer with Integral Bracket Four M4 8mm S...

Page 15: ...tabs Slide the tab into the flat bracket on the underside of the separator panel until the cover box is firmly in place These next two steps assume that you have already assembled the cart using the...

Page 16: ...12mm screws each side and three screws at the back as shown Note that 2B has only two screws at the back Don t fully tighten the screws yet c Refit the Door Beam into place using the four screws asid...

Page 17: ...mmet access hole in the cart top panel b Remove the firebox side panels as shown and keep aside the twelve removed screws and the side panels for use in part d c Fit and firmly tighten the four M6 16m...

Page 18: ...Four M6 16mm Screws and Four M6 Nuts as shown below Follow the instructions that came with the cart to properly level the carts and if necessary adjust the castors so that all castors are simultaneou...

Page 19: ...Nuts Two Spring Washers Join the two heads using Two sets M6 60mm screws M6 Washers and Nuts as shown below carts not shown for clarity but they should already be levelled and joined Washers Screws Sp...

Page 20: ...BURNER or BUILD IN BRACKET Refer now to the instructions separately supplied with the Side Shelves Side Burner and Build in Brackets Follow those instructions to fit the side shelves and side burner o...

Page 21: ...cate the grease channeling tray into position Slide the Grease Channeling Tray into the support brackets on the separator panel so that it is under the bbq all the way back to the stoppers If you have...

Page 22: ...ELUXE MODELS ONLY Position the Ceramic Tiles and Bracket 2B Two Ceramic Tiles One Ceramic Tile Bracket 4B Four Ceramic Tiles One Ceramic Tile Bracket 6B Eight Ceramic Tiles Two Ceramic Tile Brackets P...

Page 23: ...he side of the cooking grills The hotplates are deliberately designed to try and prevent using too much hotplate Too much hotplate can overheat the bbq and possibly dangerously damage some components...

Page 24: ...otor bracket Use them to assemble the Motor Bracket to the right wind shield by using as shown b Attach the motor c The DC Motor can be powered with two D Cell batteries not included otherwise remove...

Page 25: ...very firmly tightened to each other using two spanners to prevent the two parts accidentally separating during use Note that the thread may be left hand thread to minimise accidental loosening Ensure...

Page 26: ...LED lights on and off The push buttons should be lit whenever there is power coming from the transformer If there are any problems check the power supply check the connections try the push button swi...

Page 27: ...gas supply assembly WHAT YOU NEED One separately supplied corrugated gas pipe code CBGASEXT Take out the grease channeling trays Using two spanners one to hold the manifold one to turn the cap disconn...

Page 28: ...elf or if your model has a slide out cylinder drawer sit the cylinder into the round cut out in the cylinder drawer Take the hose that came with the barbeque check that it has a rubber seal on the reg...

Page 29: ...If the leak is at a connection tighten and retest If the leak is anywhere else or if you cannot resolve the leak do not proceed If you have a portable gas cylinder turn the gas cylinder OFF and consul...

Page 30: ...f the barbeque body Deluxe 4B 6B models rear burner Light this burner in the same way as the main burners This burner uses the electronic ignitor so make sure the battery is in place and has charge On...

Page 31: ...grease from the burner and other surfaces To turn the barbeque off it is best to turn OFF the cylinder first and allow all the gas left in the hose to burn off This will only take a few seconds Then g...

Page 32: ...mptied eventually an uncontrolled fat fire is very likely to occur Fat fires are very dangerous and not covered under warranty If a fat fire occurs do not try and extinguish with water as that will us...

Page 33: ...burner controls down near LO leave the meat cook on one side at a time turning once only before serving Alternately turning the meat almost continually is another way to retain juiciness but it is mu...

Page 34: ...barbeque with all burners on HI and the hood closed for 5 minutes lmportantly once the barbeque is pre heated and the hood is closed heat is trapped around the food so the burners will only need to be...

Page 35: ...e or gravy The side of the warming rack away from the flames is also great for indirect cooking Preheat the barbeque with all burners on HI and the hood closed for 5 minutes lmportantly once the barbe...

Page 36: ...around 125 C Note that temperature at the roasting rack may be higher than the temperature measured at the hood thermometer Always use a probe thermometer to ensure that the meat has cooked all the w...

Page 37: ...beques when cooking with the hood closed for more than 20 minutes NEVER exceed maximum temperature of 250 C and use the main burners on LO only For 4 burner barbeques when cooking with the hood closed...

Page 38: ...oking With the bbq still OFF place the rotisserie with food into the bbq engage the shaft into the motor and rest the support collar onto the barbeque windshield Align the food with the rear burner th...

Page 39: ...Page 39 Cooking times...

Page 40: ...Page 40 To obtain correct temperature use an instant read meat thermometer in the thickest part of the flesh being careful not to touch any bone Internal meat temperatures...

Page 41: ...B 6B NATURAL GAS label One Injector socket spanner not supplied One small regular screwdriver not supplied Two Adjustable spanners not supplied Leak and pressure check equipment not supplied 1 2 Conve...

Page 42: ...adjust for NG by turning it anticlockwise two full turns 720 For reference the LPG low flame position is 720 anticlockwise from the clockwise full stop position The NG low flame position is 1440 anti...

Page 43: ...r burner cover Refer to the Safety Leak Testing guide in this manual 8 Where a side burner is fitted open the lid and remove the trivet Undo the screws holding the burner in place Take care for the CI...

Page 44: ...is 120 anticlockwise from the clockwise full stop position The NG low flame position is 840 anticlockwise from the clockwise full stop position CI side burner anticlockwise two full turns 720 For ref...

Page 45: ...of the previous UNIVERSAL LPG label Check that all new injectors match the compliance plate data Conduct a full leak test Conduct a pressure check test with half the burners in use Conduct a performan...

Page 46: ...face to remove residue Use a wire brush to unclog the holes Then lightly coat the burners with canola oil for ongoing protection The flame thrower ignitions Occasionally these can be blocked by grease...

Page 47: ...ween uses it is a good idea to leave the barbeque covered to prevent dust and air borne salts settling on the stainless steel surfaces If left for too long these particles can act as rust centres Use...

Page 48: ...d from Barbeque Galore to ensure proper gas connection compatibility We recommend replacing the hose and regulator every 5 years Connect the nut of the hose to the same gas inlet of the barbeque that...

Page 49: ...s grease build up Shelter or move the bbq Replace or refill the cylinder Clean the bbq especially the burners Persistent grease fire Grease trapped by food build up around the burner and grease channe...

Page 50: ...Rotary Shaft 26 CP9095274 CI Hotplate 8 CP9156548 Washer 27 CP9156469 Flame Tamer 9 CP9156466 R Pin 28 CP9156470 Left Side Panel 10 CP9156458 Warming Rack 29 CP9156471 Right Side Panel 11 CP9094149 R...

Page 51: ...t handle Bezel 30 CP9156469 Flame Tamer 9 CP9156456 Handle 31 CP9095514 Left Side Panel 10 CP9156457 Hood Rotary Shaft 32 CP9095554 Right Side Panel 11 CP9156548 Washer 33 CP9095304 Regulator 12 CP915...

Page 52: ...G2DXBV 1 2 3 4 5 6 8 9 1 0 1 1 13 7 1 4 15 16 1 7 18 19 20 21 22 23 2 4 25 26 27 28 29 3 0 3 1 32 33 3 4 3 5 37 36 38 3 9 40 1 2 41 4 2 4 3 4 4 4 5 4 6 4 8 4 7 1 2 49 5 0 5 1 5 2 53 54 Spare parts co...

Page 53: ...Panel 13 CP9094149 R Pin 40 CP9095304 Regulator 14 CP9156458 Warming Rack 41 CP9156474 Valve Assembly 15 CP9156483 Hood Back Support 42 CP9156472 Roof Panel 16 CP9156460 Hood Left Support 43 CP9156432...

Page 54: ...mer 8 CP9156548 Washer 28 CP9156470 Left Side Panel 9 CP9156466 R Pin 29 CP9156471 Right Side Panel 10 CP9094149 R Pin 30 CP9095304 Regulator 11 CP9156497 Warming Rack 31 CP9156431 Roof Panel 12 CP915...

Page 55: ...CP9156469 Flame Tamer 9 CP9156456 Handle 31 CP9095514 Left Side Panel 10 CP9156457 Hood Rotary Shaft 32 CP9095554 Right Side Panel 11 CP9156548 Washer 33 CP9095304 Regulator 12 CP9156466 R Pin 34 CP9...

Page 56: ...1 6 1 3 1 9 2 8 2 3 2 1 2 2 2 5 2 6 5 0 1 4 3 4 3 5 1 7 3 1 3 0 3 9 2 9 2 4 4 1 2 0 2 7 3 2 3 3 3 6 3 7 3 8 4 0 4 2 4 3 5 8 4 7 4 7 4 8 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 9 6 0 6 1 6 2 4 4 4 5 4 6 6 3 6 5...

Page 57: ...155202 Infrared rear burner assembly 18 CP9095563 Rear cover hood 56 CP9156519 Rear furnace bellows 19 CP9156499 Furnace 57 CP9156518 ignition pin box 20 CP9094260 Washer 58 CP9156520 Pulse igniter as...

Page 58: ...mer 8 CP9156548 Washer 28 CP9156470 Left Side Panel 9 CP9156466 R Pin 29 CP9156471 Right Side Panel 10 CP9094149 R Pin 30 CP9095304 Regulator 11 CP9156526 Warming Rack 31 CP9156533 Roof Panel 12 CP915...

Page 59: ...el 30 CP9156469 Flame Tamer 9 CP9156525 Handle 31 CP9095514 Left Side Panel 10 CP9156457 Hood Rotary Shaft 32 CP9095554 Right Side Panel 11 CP9156548 Washer 33 CP9095304 Regulator 12 CP9156466 R Pin 3...

Page 60: ...1 6 1 3 1 9 2 8 2 3 2 1 2 2 2 5 2 6 5 0 1 4 3 4 3 5 1 7 3 1 3 0 3 9 2 9 2 4 4 1 2 0 2 7 3 2 3 3 3 6 3 7 3 8 4 0 4 2 4 3 5 8 4 7 4 7 4 8 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 9 6 0 6 1 6 2 4 4 4 5 4 6 6 3 6 5...

Page 61: ...9155202 Infrared rear burner assembly 18 CP9095563 Rear cover hood 56 CP9156551 Rear furnace bellows 19 CP9156528 Furnace 57 CP9156518 ignition pin box 20 CP9094260 Washer 58 CP9156552 Pulse igniter a...

Page 62: ...Page 62 All dimensions in mm 625 519 284 303 605 607 618 647 548 558 599 Technical details...

Page 63: ...Page 63 839 945 284 303 605 634 646 548 647 878 919 1265 1159 284 303 605 634 646 548 647 1198 1239 Technical details continued...

Page 64: ...Page 64 519 1163 570 619 607 284 1177 519 284 1163 607 720 570 Technical details continued...

Page 65: ...Page 65 839 284 1163 634 646 839 1546 284 1163 720 634 Technical details continued...

Page 66: ...Page 66 1159 1163 284 634 646 1159 1865 284 1163 634 720 Technical details continued...

Page 67: ...Page 67 Technical details continued...

Page 68: ...ad 472 564 width g a s c o n n e c t i o n 8 2 m m f r o m f r o n t 2 B 4 B 6 B 7 5 m m f r o m s i d e 2 B 4 B 6 B g a s c o n n e c t i o n 8 2 m m f r o m f r o n t 2 B 4 B 6 B 7 5 m m f r o m s i...

Page 69: ...art models as a drawer for your gas cylinder for much easier access to turn the cylinder on or off and when replacing the cylinder Also can accept one or two storage racks as a utility drawer Adjustab...

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