background image

To reduce the chance of

 FLASHBACK FIRE

 you must  clean

the Burner Tubes as follows at least once a month in summer
and fall or whenever spiders are active in your area, and if your
grill has not been used for an extended period of time.

Regardless  of  which  Burner  cleaning  procedure  you
use,  we  recommend  that  you  also  complete  the  follow-
ing  cleaning  regimens  to  help  prolong  Burner  life.

For  safe  operation,  make  sure  the  Orifices  are
inside  the  Burner  Tubes  before  using  your  grill.
See  figure.  If  the  Orifice  is  not  inside  the  Burner
Tube,  lighting  the  Burner  may  cause  explosion  and/
or  fire  resulting  in  serious  bodliy  injury  and/or
property  damage.

1.

2.

3.

4.

5.

6.

7.

8. Refer  to 

Figure  1

  and  perform  one  of  these  three

cleaning methods:

36

Turn all  Burner Valves  to the  full OFF  position.

Turn the LP Gas tank valve to the full OFF  position.
For  Natural  Gas,  shut off  Natural  Gas  Valve.

Remove the screws from the rear of each Main Burner
using  a  Phillips  Head  Screwdriver.  Remove  screws
along  all  sides  of  the  Infrared  Burner  using  a  Phillips
Head Screwdriver.

Remove  the  Cooking  Grids,  Flame  Tamers,  and
Grease  Tray  from  your  grill.

Carefully  lift  each  Burner  up  and  away  from  the  Gas
Valve  Orifice.

Check and clean burner/venturi tubes for insects and
insect nests. A clogged tube can lead to a fire beneath
the grill.

Detach the LP Gas regulator assembly from your gas
grill.

CLEANING THE BURNER TUBES AND BURNER PORTS

2.

2.

    WARNING

!

!

Tube Burner

After each use of the main grill or infrared cooking zone
it  is  necessary  to  burn  off  food  particles  and  drippings
which  can  clog  Burner  ports  and  reduce  Burner  perfor-
mance.  OPEN  the  grill  Lid,  ignite  the  burner(s)  and
operate grill on Hi setting for  3 to 5 minutes. You can close
the Lid if only main Burners are lit, but NEVER close the
Lid  over  a lit  Infrared  Burner.

Use a  nylon brush,  blower or vacuum  to remove   accu-
mulated  ash  from  the  outer  surface  of  each  Burner.
Clogged  tube  style  Burner  ports  can  be  cleaned  with  a
stiff wire, such as an open paper clip. DO NOT use a stiff
brush  or  sharp  tool  of  any  type  on  the  fragile  infrared
Burner.

Inspect each Burner for damage (cracks or holes) and if
such  damage  is  found,  order  and  install  a  new  Burner.
After    installation,  check  to  ensure  that  the  Gas  Valve
Orifices are correctly placed inside the ends of the Burner
Tubes. Also check the position of your Spark Electrode.

Figure  1

TO  CLEAN  BURNER
TUBE, INSERT HOOK
AS INDICATED BY THE
ARROW

Burner Tube

Foot

Burner  Port

Infrared Burner

Orifice

 Burner Tube

Gas  Valve  Assembly

Orifice

 Burner Tube

Gas  Valve  Assembly

9

METHOD 1: Bend a stiff wire or wire coat hanger
into  a  small  hook  as  shown  and  run  the  hook
through  the  Burner  Tube  and  inside  the  Burner
several  times  to  remove  debris.

METHOD  2:  Use  a  bottle  brush  with  a  flexible
handle and run the brush through the Burner Tube
and inside the Burner several times to remove any
debris.

METHOD  3:  Use an  air  hose  to force  air  through
each  Burner  Tube.  The  forced  air  should  pass
debris or obstructions through the Burner and out
the  Ports.

Summary of Contents for B3812ALP

Page 1: ...a Never obstruct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a...

Page 2: ...e fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive harm Never use char...

Page 3: ...rill has not been used for an extended period of time Remove the screws from the rear of each Main Burner using a Phillips Head Screwdriver or wrench WARNING Grease can get veryhot Always handle the G...

Page 4: ...s Install Transformer Bracket to the Left Panel of the Bowl Frame for B3812BLP NG Models Already installed in the Left Cart Side Panel Trim Plate Already installed in the Left Right Panels of Bowl Fra...

Page 5: ...04081 Phillips Head Screw 1 4 x1 2 2 S112G03081 Phillips Head Screw 3 16 x1 2 12 Install Left and Right Cart Side Panel Trim Plates for BAI12ALP NG Models Already installed in the Left and Right Cart...

Page 6: ...A1 55 17 A2 A5 40 41 44 45 46 47A 42B 91 90 23 21 20 24B 25 26 30 33 37A 39 38 37 36 35A 34 31A 29 28 92A 89 88 87 86 63 50 48 53 54B 52 58 60 74 57 60 62 49 59 51 75 77B 78 79 80 81 82 76 85 84 70 6...

Page 7: ...6M 1 25 Grill Bowl P00713586C P00713586C 1 26 Bowl Frame P00739476C P00739476C 1 27 Extension Fitting Bracket P03328058C P03328058C 1 28 Extension Fitting Bracket Support P03328059C P03328059C 1 29 He...

Page 8: ...ly Upper Y0420012 N A 1 66 Drawer Assembly Lower Y0420013 N A 1 67 Door P04302049A N A 1 68 Door Magnet P05323007M N A 1 69 Caster Seat Left Front Right Rear P05327062H N A 2 70 Caster Seat Right Fron...

Page 9: ...Rotisserie Burner Wind Shield P06906097C P06906097C 1 A2 Rotisserie Burner Frame P06906086C P06906086C 1 Rotisserie Burner Assembly LPG Y0030030 Y0030030 1 Rotisserie Burner Assembly NG Y0030031 Y003...

Page 10: ...17 A1 A5 A4 A3 A7 A9 26A 23 19 21 28 37A 38 41 42 39 40 37A 36 35A 34 33 32 31 29 27 22 20 26B 25 24 A8 A2 A6 43 44 45 46 47 48 49 50A 88 87 35B 37B 89 86 85 84 83 68 53 66 90 51 56A 56B 55 61 62 54...

Page 11: ...4 Burner Bracket P02216024A P02216024A 1 25 Grease Tray Heat Shield P06904008C P06904008C 1 26A Lid Spring Left P05551001M P05551001M 1 26B Lid Spring Right P05551002M P05551002M 1 27 Bowl P00713576C...

Page 12: ...op P03331014F N A 1 66 Door Hinge Bracket Left Bottom P03314037C N A 1 67 Door Hinge Bracket Right Bottom P03314038C N A 1 68 Door Hinge Bracket Left Top P03314050C N A 1 69 Door Hinge Bracket Right T...

Page 13: ...rt Number 3 Part Description 4 Quantity of parts needed 13 KEY DESCRIPTION BAI12ALP NG PART BAI12BLP NG PART QTY Rotisserie Burner Assembly LPG Y0030028 Y0030028 2 Rotisserie Burner Assembly NG Y00300...

Page 14: ...ssemblyorgrilloperation oriftherearedamagedormissing partswhen youunpack thisunit from the shipping box Call 1 800 474 5587 M F 8AM 4 30 PM PST KEY PART DESCRIPTION QTY Rot Roller Rot Thumbscrew 1 4 x...

Page 15: ...youunpack thisunit from the shipping box Call 1 800 474 5587 M F 8AM 4 30 PM PST 1 4 3 2 6 8 5 7 Rotisserie Assembly Parts Diagram for BAI12ALP NG BAI12BLP NG KEY PART DESCRIPTION QTY Rot Roller Rot...

Page 16: ...or B3812ALP NG Models Flange Nut 1 4 Qty 2 Part S313G04061 Phillips Head Screw 1 4 x1 2 Qty 2 Part S112G04081 A B Hex Head Screw 1 4 x1 2 Qty 5 Part S162G04081 A B B A Phillips Head Screw 3 16 x1 2 Qt...

Page 17: ...Left before install ing the Left Side Shelf see A in diagram Reserve this screw for later step Install the Left Side Shelf onto the Bowl Panel Outside Left using 4 Phillips Head Screws 1 4 x1 2 and t...

Page 18: ...rew 1 4 x1 2 Qty 1 Part S112G04081 Already installed in the Rear Panel of the Bowl Frame Open the Left Door Panel locate the 4 key holes on the rear side of Left Cart Side Panel Trim Plate as shown At...

Page 19: ...2 Flange Nuts 1 4 see A Tighten securely as shown Repeat for the Right Trim Panel 1 2 Install Rear Trim Panel for BAI12BLP NG Models Remove the preassembled 6 Pan Head Screws 3 16 x1 2 see A in diagr...

Page 20: ...tlet Turn on the Grill Lights by pushing the Left Light Switch on the Control Panel Turn on the Control Knob Seat LED Lights by pushing the Right LED Switch on the Control Panel Fig 4 Fig 2 Fig 3 2 In...

Page 21: ...a stainless steel flexible connector But if using semi rigid tubing do not use materials made of aluminum or aluminum alloy tubing The connector should be installed at the location visible when openi...

Page 22: ...n Panel above the Gas Tank Fig 4 Tank Tray Set 5 22 24 21 1 17 19 5 Vent Openings must be at least 1 8 wide Install the Partition Panel not included in this unit onto the left island Make sure there i...

Page 23: ...ook toward the front of the grill bowl Never put your face inside the Grill Head Push and turn Burner Control Knob to HI and you will hear a clicking sound as the burner is being ignited Your assistan...

Page 24: ...play near your grill Always supervise children and pets if they are in the vicinity of the unit WARNING Keep fire extinguisher readily accessible In the event of a oil grease fire do not attempt to e...

Page 25: ...e LP Gas tank section of this guide How to Leak Test your LP Gas Tank Use a clean paintbrush and a 50 50 mild soap and water solution For your safety Leak test new and exchanged LP Gas tanks BEFORE co...

Page 26: ...he island The bottom of the lower ventilation openings must be at least 1 or less from the floor of the island The top of the lower ventilation openings cannot be more than 5 from the floor of the isl...

Page 27: ...er Turn the grill Control Knobs to the full OFF position then turn the gas ON at source Apply the soap solution to all gas connections indicated by the arrows See diagram If bubbles appear in the soap...

Page 28: ...ply is being tested at high pressures This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pres sure in ex...

Page 29: ...urner Open LP Gas tank OFF HI LO for BAI12ALP NG BAI12BLP NG Models Infrared Burner Main Burner Rotisserie Burner Rotisserie Burner Rotisserie Burner Lighting Instructions Follow steps 1 through 5 of...

Page 30: ...auto matically You may have to push and turn the control knob up to 3 or 4 times to light If ignition does not occur in 5 seconds turn the Burner Control s off wait 5 minutes and repeat the lighting p...

Page 31: ...er 1 800 474 5587 Monday Friday 8 00am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 36 of this Operator s Manual Misalignment of Ignitor on Burne...

Page 32: ...ll instructions before initial use IMPORTANT When using electrical appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz AC current input 12VAC 25W output The...

Page 33: ...wn Place the food between the forks and tighten the Thumbscrews to keep the Holding Forks in position 3 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03084 Rotisserie Washer Qty 2 Part S411G03064 B38...

Page 34: ...ing process and allow it to turn smoothly Plug the Rotisserie into an outlet and turn on to test 5 B3812ALP NG B3812BLP NG BAI12ALP NG BAI12BLP NG Rotisserie Motor Rotisserie Motor Motor Bracket Motor...

Page 35: ...rolong itslife Follow these cleaning procedures on a timely basis and your grill will stay clean and operate with minimum effort CAUTION Be sure your grill is OFF and cool before cleaning Before initi...

Page 36: ...2 WARNING Tube Burner After each use of the main grill or infrared cooking zone it is necessary to burn off food particles and drippings which can clog Burner ports and reduce Burner perfor mance OPEN...

Page 37: ...ce seared reduce heat and continue cooking or move food to the primary cooking area to finish cooking The middle and back primary cooking areas offer high heat for grilling The Secondary Cooking Rack...

Page 38: ...fish pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food shou...

Page 39: ...ugh the primary grill burners will also sear meat the Infrared Burner produces a more intense and concentrated heat that sears the meat more quickly This quick searing produces a crisp and flavorful o...

Page 40: ...excess fat Truss meat and poultry with cooking string to retain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Anot...

Page 41: ...e holding forks Test the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats...

Page 42: ...e only For your safety conversion kits are not available nor will we sell or otherwise provide parts or information to be used to convert your grill Any attempt to convert your grill is dangerous and...

Page 43: ...ral oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brus...

Page 44: ...ilures or operating difficulties due to accidents abuse misuse alteration misapplication vandalism improper installation maintenance or service damages caused by flashback fire or grease fires as set...

Reviews: