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23

  Final  Grill  Assembly  Step

When you  have finished  assembling  your  grill,
be  sure  that  all  screws  are  tightened  for  safe
operation  of  your  grill.

Before  each  use  of  the  grill,  make  sure  the
Grease Tray is fully seated under the Grill Bowl.

CAUTION: Before each use of your grill, inspect
the Grease Tray, Grease Tray Heat Shield and in-
side of the Grill Bowl to be sure there is no exces-
sive grease and debris buildup. Clean the Grease
Tray, Grease  Tray Heat  Shield and  inside of  the
Grill  Bowl  frequently  to  eliminate  grease/debris
build-up and to prevent grease fires.

(for  BAI12ALP/NG & BAI12BLP/NG  Models)

Cooking  Rack/Secondary

Cooking  Grids

Flame  Tamer  Rack

Flame Tamer/Ceramic,
Front

(for  B3812ALP/NG & B3812BLP/NG  Models)

Flame Tamer/Ceramic,
Front

Cooking  Rack/Secondary

Cooking  Grids

Flame Tamer Rack

Spark  Electrode  Tip

Spark  Receiver

Spark  Gap  3/16"

Gas    Collector
Box

AA  Battery  may  be  installed  backwards.
Electric  wires  may  be  loose.  Remove  the AA
Battery  and  inspect  the  Ignitor  Junction  Box
found  behind  the  Control  Panel  and  recon-
nect  any  loose  wires.

-

-

Main  Burner  Electrode  Check
With  the  assistance  of  another  person,
perform  this  Electrode  Check  before
proceeding.

8

Be  sure  all  Control  Knobs  are  set  to  "OFF"  and
open  the  Grill  Lid.
Have  your  assistant  stand  to  the  right  of  the
grill  and  look  toward  the  front  of  the  grill  bowl.

Never 

put  your  face  inside  the  Grill  Head.

Push and turn Burner Control Knob to HI/   and
you  will  hear  a  "clicking"  sound  as  the  burner
is  being  ignited.  Your  assistant  should  see  a
blue  spark  within  each  Gas  Collector  Box.  If
a  spark  is  present  the  Electrode  Tips  are
properly  positioned.
If  no  spark  is  seen,  the  Spark  Gap  needs  to  be
adjusted  as  follows:

This  test  will  ensure  that  the  Spark  Electrode
Tips  are  properly  positioned  so  your  grill  lights
easily.

If  the  gap  between  the  Spark  Electrode  Tip
and  Receiver  is  more  than  3/16"  wide  use
needle  nose  pliers  to  gently  squeeze  the
Gas  Collector  Box  to  narrow  gap.
Recheck  the  Electrode  again,  if  no  "clicking"
sound  is  heard:

Infrared  Burner  and  Rotisserie  Burner
Electrode  Check

9

Push  and  turn  Infrared  Burner  Control  Knob  &
Rotisserie  Burner  Control  Knob  to  HI/    .  Look
for  spark  between  electrode  tip  and  spark
receiver  tip.
If  you  don't  see  a  spark  from  the  Infrared
Burner  Electrode  or  Rotisserie  Burner,  adjust
the  gap  between  the  electrode  tip  and  spark
receiver  tip  to  3/16"  wide.

Install Cooking Components

10

Place  the  Flame  Tamer  Rack  inside  the  Grill
Bowl.  Position  it  onto  the  lower  ledge  of  the
Bowl  above  the  burners.  Next,  place  the  Flame
Tamers  on  the  Flame  Tamer  Rack.  Make  sure
the  flame  tamer  side  with  the  wider  holes  is
placed  downwards.  (See  the  diagrams  on
right)
Place  the  Cooking  Grids  on  the  ledge  above
the  Flame  Tamers.
Place  the  Secondary  Cooking  Rack  into  the
slots  on  Grill  Bowl  Side  Panels.

Summary of Contents for B3812ALP

Page 1: ...a Never obstruct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a...

Page 2: ...e fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive harm Never use char...

Page 3: ...rill has not been used for an extended period of time Remove the screws from the rear of each Main Burner using a Phillips Head Screwdriver or wrench WARNING Grease can get veryhot Always handle the G...

Page 4: ...s Install Transformer Bracket to the Left Panel of the Bowl Frame for B3812BLP NG Models Already installed in the Left Cart Side Panel Trim Plate Already installed in the Left Right Panels of Bowl Fra...

Page 5: ...04081 Phillips Head Screw 1 4 x1 2 2 S112G03081 Phillips Head Screw 3 16 x1 2 12 Install Left and Right Cart Side Panel Trim Plates for BAI12ALP NG Models Already installed in the Left and Right Cart...

Page 6: ...A1 55 17 A2 A5 40 41 44 45 46 47A 42B 91 90 23 21 20 24B 25 26 30 33 37A 39 38 37 36 35A 34 31A 29 28 92A 89 88 87 86 63 50 48 53 54B 52 58 60 74 57 60 62 49 59 51 75 77B 78 79 80 81 82 76 85 84 70 6...

Page 7: ...6M 1 25 Grill Bowl P00713586C P00713586C 1 26 Bowl Frame P00739476C P00739476C 1 27 Extension Fitting Bracket P03328058C P03328058C 1 28 Extension Fitting Bracket Support P03328059C P03328059C 1 29 He...

Page 8: ...ly Upper Y0420012 N A 1 66 Drawer Assembly Lower Y0420013 N A 1 67 Door P04302049A N A 1 68 Door Magnet P05323007M N A 1 69 Caster Seat Left Front Right Rear P05327062H N A 2 70 Caster Seat Right Fron...

Page 9: ...Rotisserie Burner Wind Shield P06906097C P06906097C 1 A2 Rotisserie Burner Frame P06906086C P06906086C 1 Rotisserie Burner Assembly LPG Y0030030 Y0030030 1 Rotisserie Burner Assembly NG Y0030031 Y003...

Page 10: ...17 A1 A5 A4 A3 A7 A9 26A 23 19 21 28 37A 38 41 42 39 40 37A 36 35A 34 33 32 31 29 27 22 20 26B 25 24 A8 A2 A6 43 44 45 46 47 48 49 50A 88 87 35B 37B 89 86 85 84 83 68 53 66 90 51 56A 56B 55 61 62 54...

Page 11: ...4 Burner Bracket P02216024A P02216024A 1 25 Grease Tray Heat Shield P06904008C P06904008C 1 26A Lid Spring Left P05551001M P05551001M 1 26B Lid Spring Right P05551002M P05551002M 1 27 Bowl P00713576C...

Page 12: ...op P03331014F N A 1 66 Door Hinge Bracket Left Bottom P03314037C N A 1 67 Door Hinge Bracket Right Bottom P03314038C N A 1 68 Door Hinge Bracket Left Top P03314050C N A 1 69 Door Hinge Bracket Right T...

Page 13: ...rt Number 3 Part Description 4 Quantity of parts needed 13 KEY DESCRIPTION BAI12ALP NG PART BAI12BLP NG PART QTY Rotisserie Burner Assembly LPG Y0030028 Y0030028 2 Rotisserie Burner Assembly NG Y00300...

Page 14: ...ssemblyorgrilloperation oriftherearedamagedormissing partswhen youunpack thisunit from the shipping box Call 1 800 474 5587 M F 8AM 4 30 PM PST KEY PART DESCRIPTION QTY Rot Roller Rot Thumbscrew 1 4 x...

Page 15: ...youunpack thisunit from the shipping box Call 1 800 474 5587 M F 8AM 4 30 PM PST 1 4 3 2 6 8 5 7 Rotisserie Assembly Parts Diagram for BAI12ALP NG BAI12BLP NG KEY PART DESCRIPTION QTY Rot Roller Rot...

Page 16: ...or B3812ALP NG Models Flange Nut 1 4 Qty 2 Part S313G04061 Phillips Head Screw 1 4 x1 2 Qty 2 Part S112G04081 A B Hex Head Screw 1 4 x1 2 Qty 5 Part S162G04081 A B B A Phillips Head Screw 3 16 x1 2 Qt...

Page 17: ...Left before install ing the Left Side Shelf see A in diagram Reserve this screw for later step Install the Left Side Shelf onto the Bowl Panel Outside Left using 4 Phillips Head Screws 1 4 x1 2 and t...

Page 18: ...rew 1 4 x1 2 Qty 1 Part S112G04081 Already installed in the Rear Panel of the Bowl Frame Open the Left Door Panel locate the 4 key holes on the rear side of Left Cart Side Panel Trim Plate as shown At...

Page 19: ...2 Flange Nuts 1 4 see A Tighten securely as shown Repeat for the Right Trim Panel 1 2 Install Rear Trim Panel for BAI12BLP NG Models Remove the preassembled 6 Pan Head Screws 3 16 x1 2 see A in diagr...

Page 20: ...tlet Turn on the Grill Lights by pushing the Left Light Switch on the Control Panel Turn on the Control Knob Seat LED Lights by pushing the Right LED Switch on the Control Panel Fig 4 Fig 2 Fig 3 2 In...

Page 21: ...a stainless steel flexible connector But if using semi rigid tubing do not use materials made of aluminum or aluminum alloy tubing The connector should be installed at the location visible when openi...

Page 22: ...n Panel above the Gas Tank Fig 4 Tank Tray Set 5 22 24 21 1 17 19 5 Vent Openings must be at least 1 8 wide Install the Partition Panel not included in this unit onto the left island Make sure there i...

Page 23: ...ook toward the front of the grill bowl Never put your face inside the Grill Head Push and turn Burner Control Knob to HI and you will hear a clicking sound as the burner is being ignited Your assistan...

Page 24: ...play near your grill Always supervise children and pets if they are in the vicinity of the unit WARNING Keep fire extinguisher readily accessible In the event of a oil grease fire do not attempt to e...

Page 25: ...e LP Gas tank section of this guide How to Leak Test your LP Gas Tank Use a clean paintbrush and a 50 50 mild soap and water solution For your safety Leak test new and exchanged LP Gas tanks BEFORE co...

Page 26: ...he island The bottom of the lower ventilation openings must be at least 1 or less from the floor of the island The top of the lower ventilation openings cannot be more than 5 from the floor of the isl...

Page 27: ...er Turn the grill Control Knobs to the full OFF position then turn the gas ON at source Apply the soap solution to all gas connections indicated by the arrows See diagram If bubbles appear in the soap...

Page 28: ...ply is being tested at high pressures This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pres sure in ex...

Page 29: ...urner Open LP Gas tank OFF HI LO for BAI12ALP NG BAI12BLP NG Models Infrared Burner Main Burner Rotisserie Burner Rotisserie Burner Rotisserie Burner Lighting Instructions Follow steps 1 through 5 of...

Page 30: ...auto matically You may have to push and turn the control knob up to 3 or 4 times to light If ignition does not occur in 5 seconds turn the Burner Control s off wait 5 minutes and repeat the lighting p...

Page 31: ...er 1 800 474 5587 Monday Friday 8 00am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 36 of this Operator s Manual Misalignment of Ignitor on Burne...

Page 32: ...ll instructions before initial use IMPORTANT When using electrical appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz AC current input 12VAC 25W output The...

Page 33: ...wn Place the food between the forks and tighten the Thumbscrews to keep the Holding Forks in position 3 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03084 Rotisserie Washer Qty 2 Part S411G03064 B38...

Page 34: ...ing process and allow it to turn smoothly Plug the Rotisserie into an outlet and turn on to test 5 B3812ALP NG B3812BLP NG BAI12ALP NG BAI12BLP NG Rotisserie Motor Rotisserie Motor Motor Bracket Motor...

Page 35: ...rolong itslife Follow these cleaning procedures on a timely basis and your grill will stay clean and operate with minimum effort CAUTION Be sure your grill is OFF and cool before cleaning Before initi...

Page 36: ...2 WARNING Tube Burner After each use of the main grill or infrared cooking zone it is necessary to burn off food particles and drippings which can clog Burner ports and reduce Burner perfor mance OPEN...

Page 37: ...ce seared reduce heat and continue cooking or move food to the primary cooking area to finish cooking The middle and back primary cooking areas offer high heat for grilling The Secondary Cooking Rack...

Page 38: ...fish pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food shou...

Page 39: ...ugh the primary grill burners will also sear meat the Infrared Burner produces a more intense and concentrated heat that sears the meat more quickly This quick searing produces a crisp and flavorful o...

Page 40: ...excess fat Truss meat and poultry with cooking string to retain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Anot...

Page 41: ...e holding forks Test the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats...

Page 42: ...e only For your safety conversion kits are not available nor will we sell or otherwise provide parts or information to be used to convert your grill Any attempt to convert your grill is dangerous and...

Page 43: ...ral oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brus...

Page 44: ...ilures or operating difficulties due to accidents abuse misuse alteration misapplication vandalism improper installation maintenance or service damages caused by flashback fire or grease fires as set...

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