Baoli EP16-N01, Service Maintenance Manual

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MAINTENANCE LIST
Table 3 maintenance list
Time interval(month))
1 3 6 12
Hydraulic system
1 Check the hydraulic oil cylinder, piston for damage and leakage
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2 Check whether there is damage and leakage of hydraulic fittings and tubing
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3 Check the hydraulic oil level if necessary, to fill again
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4 Refill the hydraulic oil(12 months or 1500 hours of work)

5 Check and adjust the function of pressure valve(1200 /1600/2000 kg +0/ +10%)

Mechanical systems
6 Check whether the goods fork deformation and cracks

7 Check whether the base deformation and cracks
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8 Check whether all the screws are completely fixed

9 Inspection door frame and chain whether there is corrosion, deformation or damaged,
replace if necessary

10 Check if there is a noise and leakage of gear box

11 Check whether the wheel is the deformation and damage, replace if necessary
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12 Lubrication to bearing
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13 Check and lubrication pivot point

14 Lubricating grease nipple

Electrical system
15 Check whether the wire is damaged

16 Check the electrical connections and terminal

17 Detect abrupt stop switch function

18 Check whether there is electric drive motor noise and damage
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19 Test the monitor
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20 Check whether or not to use the correct fuse, replace if necessary
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21 Test buzzer
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22 Check the contactor
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23 Check the frame for leakage( insulation test)
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24 Check the function of the accelerator and wear conditions
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25 Check the drive motor of electric system
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Braking system
26 Check the brake performance, such as replacement of brake disc or adjust the air gap is
necessary

Battery
27 Check the battery voltage

28 Clean and grease to the terminal, and check for corrosion and damage

29 Check whether the battery shell is damaged

Charger
30 Check the power cord is damaged
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31 Check in the process of charging start protection
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Function
32 Test buzzer
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