Baoli EP16-N01, Service Maintenance Manual

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CONTENT
FOREWORD
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1 GENERAL ............................................................................................................................................... 4
1.1 INTRODUCTION
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MAINTENANCE SAFETY PRECAUTIO ........................................................ 4
1.2 MEASUREMENT CONVERSIONS .............................................................................................. 7
2 SPECIFICATION ................................................................................ Errore. Il segnalibro non è definito.
2.1 OVERVIEW OF MAIN COMPONENTS .................................. Errore. Il segnalibro non è definito.
2.2 TECHNICAL PARAMETER TABLE .......................................................................................... 14
2.3 LUBRICATION ........................................................................................................................... 16
3 ELECTRICAL SYSTEM ........................................................................................................................ 17
3.1 ELECTRIC DIAGRAM ................................................................................................................ 17
3.2 ELECTRIC INSTALLATION....................................................................................................... 18
3.3 DRIVING WHEEL ....................................................................................................................... 20
3.4 HYDRAULIC POWER UNIT ....................................................................................................... 21
3.5 BATTERY COMPONENTS ........................................................................................................ 23
3.6 CONTROLLER ........................................................................................................................... 24
3.7 BATTERY CHARGING AND REPLACEMENT ......................................................................... 26
3.8 ELECTRICAL COMPONENTS REPLACEMENT ..................................................................... 31
3.9 TOOL FOR REPAIRING THE PIN OF ELECTRIC PLUG......................................................... 37
4 HYDRAULIC SYSTEM ......................................................................................................................... 38
4.1 CLEANING TANK AND FILTER...............................................................................................39
4.2 CHANGE OF PUMP STATION..................................................................................................40
4.3 REPLACE THE HYDRAULIC OIL.............................................................................................41
4.4 REPLACE THE FILTER.............................................................................................................42
4.5 REPLACE CARBON BRUSH....................................................................................................43
4.6 ADJUST THE PUMP PRESSURE.............................................................................................45
5 DRIVING WHEEL.................................................................................................................................46
5.1 REPLACE THE DRIVE WHEELS..............................................................................................47
5.2 ADJUST THE BRAKE OF THE AIR GAP.................................................................................49
6 HAND SHANK......................................................................................................................................50
6.1 REMOVE THE HANDLE............................................................................................................51
6.2 REPLACE THE GAS SPRING...................................................................................................52
6.3 CHANGE THE INTERLOCK SWITCH.......................................................................................53
6.4 REPLACE THE HANDLE HEAD...............................................................................................55
7 CASTER...............................................................................................................................................57
7.1 CASTER OPERATION..............................................................................................................57
8 LABELS ................................................................................................................................................ 60
9 MAINTENANCE LIST ........................................................................................................................... 62
10 FAULT ANALYSIS ............................................................................................................................. 64