10. After the display shows the green GO, perform the trip test (
on page 50) on each of the
configured Safety Zones to verify proper system operation and to detect possible unmonitored areas. Verify that if
the Safety Zone boundary is identified (for example, marked on the floor), that it matches the corresponding Safety
Zone. Do not continue until the SX5 System passes the trip test. Do not expose any individual to any hazard during
the following checks.
WARNING:
• Before applying power to the machine, verify the area is clear.
• Failure to follow these instructions could result in serious injury or death.
• Verify the guarded area is clear of personnel and unwanted materials (such as tools)
before applying power to the guarded machine.
WARNING:
• If the trip test fails, do not use the system.
• Failure to follow these instructions could result in serious injury or death.
• If the SX5 does not respond properly to the trip test, do not attempt to use the system. If
this occurs, the SX5 cannot be relied on to stop dangerous machine motion when a
person or object enters the Safety Zone.
11. Apply power to the guarded machine and verify that the machine does not start up. Interrupt the Safety Zone with
the appropriate test piece (whose size matches the configured resolution) and verify that it is not possible for the
guarded machine to be put into motion while the Safety Zone is interrupted. Repeat for each configured Safety
Zone.
12. Initiate the machine cycle or motion of the guarded machine or mobile vehicle. While it is moving, use the
appropriate test piece to interrupt the Safety Zone. Do not attempt to insert the test piece into the dangerous parts
of the machine or directly in the path of the moving vehicle. Upon interrupting the Safety Zone (at any point), verify
that:
a) For stationary applications: The dangerous parts of the machine come to a stop with no apparent delay. Remove
the test piece from the Safety Zone; verify that the machine does not automatically restart, and that the initiation
device(s) must be engaged to restart the machine.
b) For mobile applications: The vehicle stops within the identified/predetermined distance. Remove the test piece
from the Safety Zone; verify that the vehicle does not unintentionally restart, and, if required, that the initiation
device(s) must be engaged to restart the mobile vehicle. This must be accomplished at numerous points along
the entire route (for example, testing each of the Field Pairs in the configuration).
13. Remove electrical power to the SX5. Verify that both OSSD outputs immediately turn off and the machine is not
capable of starting until power is re-applied to the SX5.
14. Test the machine stopping response time, using an instrument designed for that purpose, to verify that it is the
same or less than the overall system response time specified by the machine manufacturer.
15. If the Ethernet cable is removed, lower the attached cover tightly into place.
Do not continue operation until the entire checkout procedure is complete and all problems are corrected.
WARNING:
• Do not use the machine until the system is working properly.
• Attempts to use the guarded machine if these checks cannot be verified could result in serious
injury or death.
• If all these checks cannot be verified, do not attempt to use or operate the machine until the
defect or problem has been corrected.
8.4 Daily Checkout Procedure
Perform the Daily Checkout procedure at every shift change, power-up, and machine set-up change – and at intervals not
to exceed 24 hours during continuous machine run periods. Record a copy of the checkout results and store in the
appropriate place (e.g., near or on the machine, in the machine’s technical file).
Tester: Designated Person or Qualified Person.
Refer to the procedure contained on the Daily Checkout card (Banner p/n
www.bannerengineering.com. Print out the instructions to be posted near the installation/guarded machine, for easy
reference.
SX5 Safety Laser Scanner
80
www.bannerengineering.com - Tel: +1.763.544.3164
