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7 Troubleshooting

Table 7: Error Codes

Error Code

Description

Resolution

No valid signal in range

Reposition the sensor or the target

The signal is saturated (too much light)

Reposition the sensor or the target to

increase the detection distance, or

increase the angle of incidence

between the sensor and the target

EEPROM fault

Contact Banner Engineering to resolve

Laser fault

Contact Banner Engineering to resolve

Output short-circuited

Check the wiring for an electrical short

circuit and to ensure that the wiring is

correct

System fault

Contact Banner Engineering to resolve

Q5X Laser Triangulation Sensor with Background Suppression

www.bannerengineering.com - Tel: +1.763.544.3164

Summary of Contents for Q5X

Page 2: ...Manual Adjustments 18 3 4 Remote Input 18 3 4 1 Select the TEACH Mode Using the Remote Input 19 3 4 2 Reset to Factory Defaults Using the Remote Input 20 3 5 Locking and Unlocking the Sensor Buttons 20 3 6 TEACH Procedures 21 3 6 1 Two Point Static Background Suppression 21 3 6 2 Dynamic Background Suppression 22 3 6 3 One Point Window Foreground Suppression 24 3 6 4 One Point Background Suppressi...

Page 3: ...hannel 1 Default Channel 2 Default Connection Q5XKLAF2000 Q8 95 mm to 2000 mm 9 5 cm to 200 cm IO Link Push pull output User selectable to be fixed NPN or PNP PNP output or user selectable multi function User selectable to be fixed NPN or PNP 270 rotatable Integral 4 pin M12 Euro style quick disconnect 1 2 Overview The Q5X Laser Triangulation Sensor with Background Suppression is a Class 2 laser C...

Page 4: ...afety Notes Low power lasers are by definition incapable of causing eye injury within the duration of a blink aversion response of 0 25 seconds They also must emit only visible wavelengths 400 to 700 nm Therefore an ocular hazard may exist only if individuals overcome their natural aversion to bright light and stare directly into the laser beam Output 1 0 mW Laser wavelength 640 to 670 nm Pulse Du...

Page 5: ...ttons Use the sensor buttons SELECT TEACH CH1 CH2 and MODE to program the sensor SELECT TEACH Press to select menu items in Setup mode Press and hold for longer than 2 seconds to start the currently selected TEACH mode the default is two point TEACH CH1 CH2 Press to navigate the sensor menu in Setup mode Press to change setting values press and hold to increase numeric values Press and hold for lo...

Page 6: ...by a wall C C Incorrect Correct Figure 5 Orientation for a moving object C C Incorrect Correct Figure 6 Orientation for a height difference Horizontal Orientation Vertical Orientation Optimal C C Figure 7 Orientation for a color or luster difference Reflective Surface optional Figure 8 Orientation for highly reflective target1 2 2 Mount the Device 1 If a bracket is needed mount the device onto the...

Page 7: ... Load Load Figure 12 Channel 1 PNP Output Channel 2 PNP Output NPN Output and Remote Input 4 1 3 2 10 30V dc CH1 CH2 Load Remote Input Figure 13 Channel 1 NPN Output Channel 2 NPN Remote Input PNP Output and Remote Input 4 1 3 2 10 30V dc CH1 CH2 Load Remote Input Figure 14 Channel 1 PNP Output Channel 2 PNP Remote Input 2 4 Cleaning and Maintenance Handle the sensor with care during installation ...

Page 8: ...Note If neither SELECT nor CH1 CH2 are pressed after step 2 the new selection flashes slowly for a few seconds then flashes quickly and the sensor automatically changes the Channel and returns to Run mode 3 2 Setup Mode Access Setup mode and the sensor menu from Run mode by pressing and holding MODE for longer than 2 seconds Use and to navigate through the menu Press SELECT to select a menu option...

Page 9: ...ze menu is available when Teach CH1 is set to FGS Adaptive Tracking menu is available when Teach CH1 is set to Dual Mode high excess gain mode standard excess gain with increased noise immunity Gain and Sensitivity CH1 CH2 near set zero displayed value to the housing face far set zero displayed value to maximum detection range Select Zero Reference Location CH1 CH2 on move the zero point after eac...

Page 10: ... on when pulled high set Remote Teach input master slave pulse sec range set Delay Timer value seconds have decimal to ms Menu not present when is set to and default to 0 defaults to 1 or 10 depending on response speed setting Delay Timer CH2 Available when set to Available when set to available when set to or Menu items only available when out2 is set to LO or DO Auto Set Value Offset menu is ava...

Page 11: ...on One point background suppression Dual intensity distance window After the TEACH mode is selected from Run mode press and hold TEACH for longer than 2 seconds to start the TEACH mode and program the sensor See TEACH Procedures on page 21 for additional information and remote input TEACH instructions 3 2 3 Adaptive Tracking and In adaptive tracking mode the laser intensity changes to compensate f...

Page 12: ...tion machine vibration ambient temperature changes or a non stable reference surface for example a running belt or web which influences the signal from the reference surface For example if the signal from the reference surface changes by 10 due to environmental effects high speed adaptive tracking adjusts the displayed value back to 100P 100 over 2 to 3 seconds High speed adaptive tracking address...

Page 13: ...ected No delay Delay enables the selection of on and off delay timers One shot enables a one shot fixed output pulse duration Totalizer enables an output after a defined number of targets are counted Output OFF Delay ON Delay Time 1 Shot ON OFF D D D D D D D 1ms 90 0s Figure 17 Output Timing Delays When one of the timing delay options is chosen the sensor returns to the Setup menu and additional o...

Page 14: ...lude the decimal point values in seconds include the decimal point 1 to 999 ms when or is selected the 1 to 9 ms range is available for 1 5 2 3 and 5 ms response times 1 0 to 90 0 s From Run mode press SELECT to change the display to show the current totalizer count Pressing SELECT again changes the display back to the measured distance The totalizer count automatically resets after re teaching th...

Page 15: ...tion Use this menu to select the zero reference location Changing the zero reference location only affects the readout on the display and does not affect the output The default is 0 the front of the sensor This menu is not available in dual intensity distance mode 0 the front of the sensor the measurement increases further from the sensor 0 maximum range the measurement increases closer to the sen...

Page 16: ...ttings 3 2 11 Offset Use this menu to set an offset from the taught surface during a TEACH procedure This menu is available only if one point window foreground suppression mode or one point background suppression mode is selected For Channel 2 the output must be set to light operate or dark operate Note The number that follows on the display indicates which channel is selected The offset is automa...

Page 17: ...entimeter with a decimal point at 60 centimeters inch with a decimal point at 24 inches 3 2 14 Output Type Polarity Use this menu to select the output polarity Default Push Pull IO Link on pin 4 and solid state PNP on pin 2 Solid state PNP on pins 2 and 4 Solid state NPN on pins 2 and 4 3 2 15 Exit Setup Mode Navigate to and press SELECT to exit Setup mode and return to Run mode 3 2 16 Reset to Fa...

Page 18: ...ss is completed use the manual adjustment to adjust the sensitivity of the thresholds around the taught reference point The taught reference point is a combination of the measured distance and returned signal intensity from the reference target Manual adjustment does not move the taught reference point but pressing increases the sensitivity and pressing decreases the sensitivity When re positionin...

Page 19: ... Lock loc Button Lock 8x Reset to Factory Defaults maintain remote input SET Remote Input Figure 19 Remote Input Map 3 4 1 Select the TEACH Mode Using the Remote Input 1 Access the TEACH selection Action Result Double pulse the remote input T T T displays 2 Select the desired TEACH mode Action Result Pulse s TEACH Mode 1 T Two point static background suppression 2 T T T Dynamic background suppress...

Page 20: ...sed and held When in mode displays when MODE is pressed and held To access the manual adjust options briefly press and release CH1 CH2 or MODE To enter TEACH mode press the SELECT TEACH button and hold for longer than 2 seconds Button Instructions To enter mode hold and press four times To enter mode hold and press seven times Holding and pressing four times unlocks the sensor from either lock mod...

Page 21: ...sensor must be set to to use the following instructions Note To program the sensor using remote input remote input must be enabled 1 Present the target Method Action Result Push Button Present the first target The sensor to target distance must be within the sensor s range The target s measurement value displays Remote Input 2 Start the TEACH mode Method Action Result Push Button Press and hold TE...

Page 22: ...ht distance by the horizontal minimum object separation and the switch point distance flash alternately on the display One valid distance with one invalid TEACH point Sets a switch point between the one taught distance and the maximum range and the switch point distance flash alternately on the display Two invalid TEACH points Sets a switch point for the currently selected channel at 200 cm and th...

Page 23: ...hod Action Result Push Button Press TEACH to stop teaching the sensor The new switch point flashes rapidly and the sensor returns to Run mode Remote Input Single pulse the remote input T Table 3 Expected TEACH Behavior for Dynamic Background Suppression See Figure 24 on page 33 for the minimum object separation Condition TEACH Result Display Two valid distances that are greater than or equal to th...

Page 24: ... verification is not desired Note The sensor must be set to to use the following instructions The FGS indicator is amber to indicate One Point Window Foreground Suppression mode Note To program the sensor using remote input remote input must be enabled 1 Present the target Method Action Result Push Button Present the target The sensor to target distance must be within the sensor s range The target...

Page 25: ...H point that after the offset results in a both switch points outside of the range Sets a window two switch points centered around 150 cm The window size is 7 5 cm and the window center point distance flash alternately on the display 3 6 4 One Point Background Suppression One point background suppression sets a single switch point in front of the taught target distance Objects beyond the taught sw...

Page 26: ...shes on the display One invalid TEACH point Sets a switch point at 120 cm and the switch point distance flash alternately on the display One valid TEACH point that after offset becomes invalid Sets a switch point at 120 cm and the switch point distance flash alternately on the display 3 6 5 Dual Intensity Distance Dual intensity distance TEACH records the distance and amount of light received from...

Page 27: ... the sensing range Sets a dual intensity distance window centered around the taught reference surface that is outside the sensing range The sensing conditions may not be as reliable flashes on the display One invalid TEACH Point No reference surface is taught the output will change when any object is detected flashes on the display 3 7 Pulse Frequency Modulation PFM Output The Q5X can generate pul...

Page 28: ...The master sensor and slave sensor must share a common power source 1 Configure the first sensor as the master navigate 2 Configure the second sensor as the slave navigate 3 Connect the white wires of the two sensors together Q5X Laser Triangulation Sensor with Background Suppression 28 www bannerengineering com Tel 1 763 544 3164 ...

Page 29: ... Link AOIs The job of a Process Data AOI is to intelligently parse out the Process Data word s in separate pieces of information All that is required to make use of this AOI is an EtherNet IP connection to the IO Link Master and knowledge of where the Process Data registers are located for each port Parameter Data AOIs These files require the use of an associated IO Link Master AOI The job of a Pa...

Page 30: ...connect Construction Housing ABS Lens cover PMMA acrylic Lightpipe and display window polycarbonate Temperature Effect Typical 0 5 mm C at 500 mm 1 0 mm C at 1000 mm 2 0 mm C at 2000 mm Discrete Output Distance Repeatability Distance mm Repeatability 95 to 300 0 5 mm 300 to 1000 0 25 1000 to 2000 0 5 Supply Protection Circuitry Protected against reverse polarity and transient overvoltages Remote I...

Page 31: ...5 Shock MIL STD 202G Method 213B Condition I 100G 6x along X Y and Z axes 18 shocks with sensor operating Operating Conditions 10 C to 50 C 14 F to 122 F 35 to 95 relative humidity Storage Temperature 25 C to 70 C 13 F to 158 F Certifications Industrial Control Equipment 3TJJ Class 2 power UL Environmental Rating Type 1 Excess Gain Excess Gain Using a 90 White Card 2 Response Speed ms at 100 mm at...

Page 32: ...5 1 Dimensions All measurements are listed in millimeters inches unless noted otherwise Q5X Laser Triangulation Sensor with Background Suppression 32 www bannerengineering com Tel 1 763 544 3164 ...

Page 33: ...60 70 80 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Matte targets with uniform reflectivity 6 to 90 Matte targets with a non uniform reflectivity 6 to 90 Figure 24 Minimum Object Separation Distance 90 to 6 reflectance Q5X Laser Triangulation Sensor with Background Suppression www bannerengineering com Tel 1 763 544 3164 33 ...

Page 34: ...ity of taught reference Distance mm Change in Intensity 0 10 20 30 40 50 60 70 80 90 100 110 120 0 25 50 75 100 125 150 175 200 225 250 275 300 Output switches with intensity change Intensity of taught reference Distance mm Change in Distance 0 10 20 30 40 50 60 70 80 90 100 110 120 0 25 50 75 100 125 150 175 200 225 250 275 300 Output switches with distance change Intensity of taught reference Di...

Page 35: ...ge to the taught reference point The user adjustable switch point defines the sensitivity and the output switches when the match percentage to the reference point crosses the switch point Your specific application may require fine tuning of the switch point but these values are the recommended starting values Switch point Typical Applications 75 default Default recommended for PET bottles and Tray...

Page 36: ...able describes the abbreviations used on the sensor display and in this manual Abbreviation Description No valid signal in range The sensor has not been taught One shot First Multiple light reflections Second Two point TEACH static background suppression Automatic One point background suppression Button Cancel Complementary output Display read Delay Output timing delay Channel 1 Channel 2 Q5X Lase...

Page 37: ...ser on Lock locked Laser off Master Near zero reference location the front of the sensor is 0 and the measurement increase as the target moves further away from the sensor Object Off delay timer Channel 1 Channel 2 Off Offset Channel 1 Channel 2 An applied offset resulted in an invalid switch point On On delay timer Channel 1 Channel 2 Output Channel 1 Channel 2 Output type polarity Pulse frequenc...

Page 38: ...ode Start Stop TEACH process selection Channel 1 Channel 2 Totalizer Total counts Unlock unlocked Unit Saturated signal too much light Window size Channel 1 Channel 2 Yes Zero select the zero reference location Q5X Laser Triangulation Sensor with Background Suppression 38 www bannerengineering com Tel 1 763 544 3164 ...

Page 39: ...e or increase the angle of incidence between the sensor and the target EEPROM fault Contact Banner Engineering to resolve Laser fault Contact Banner Engineering to resolve Output short circuited Check the wiring for an electrical short circuit and to ensure that the wiring is correct System fault Contact Banner Engineering to resolve Q5X Laser Triangulation Sensor with Background Suppression www b...

Page 40: ...Easy sensor mounting to extruded rail T slots Metric and inch size bolts available Side mounting of some sensors with the 3 mm screws included with the sensor 37 50 56 3 8 16 UNC X 4 in 3X M3X0 5 3X M4X0 7 B 7 M3 0 5 Model Bolt Thread A SMBQ5XFA 3 8 16 2 in SMBQ5XFAM10 M10 1 5 50 SMBQ5XFAM12 n a no bolt included Mounts directly to 12 mm in rods SMBAMSQ5XIPRA Enclosed bracket 13 ga Stainless steel ...

Page 41: ...X 0 7 ISO 6H TAP THRU SMBQ5XM4F Fixing plates for mounting to back of sensor Stainless steel plates Customer supplied mounting plate thickness minimum 2 mm maximum 4 mm with screws included in kit M4 X 0 7 ISO 6H TAP THRU 25 8 3 4 8 3 Reference Targets All measurements are listed in millimeters unless noted otherwise BRT Q4X 60X18 Reference target for clear object detection or dual mode applicatio...

Page 42: ...nner Engineering de Mexico Monterrey Head Office Edificio VAO Av David Alfaro Siqueiros No 103 Col Valle Oriente C P 66269 San Pedro Garza Garcia Nuevo Leon Mexico Phone 52 81 8363 2714 or 01 800 BANNERE toll free Website www bannerengineering com Email mexico bannerengineering com Brazil Address Banner do Brasil Rua Barão de Teffé nº 1000 sala 54 Campos Elíseos Jundiaí SP CEP 13208 761 Brasil Pho...

Page 43: ... No 308 Section 1 Neihu Road Taipei 114 Taiwan Phone 886 0 2 8751 9966 Website www bannerengineering com Email info bannerengineering com tw Q5X Laser Triangulation Sensor with Background Suppression www bannerengineering com Tel 1 763 544 3164 43 ...

Page 44: ...PECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engine...

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