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Troubleshooting

 and Maintenance

6.1 

Troubleshooting

 and Lockout 

Conditions

Evaluate status indicators per 

Status Indicators 

on page 35.

A Lockout 

condition

 causes all the EZ-SCREEN Type 2 OSSD outputs to turn or remain OFF, sending a stop signal to the guarded machine.

Each sensor provides 

diagnostic

 

information,

 via the LEDs, to assist in the 

identification

 of the cause(s) of lockouts. Lockout 

conditions

are indicated as shown in the 

Troubleshooting

 

section.

6.2 Recovery Procedures

To recover from a Lockout 

condition,

 correct all errors and perform sensor resets as indicated below.

6.2.1 Receiver (System Reset)

Open the Reset switch for 0.25 second and then close it, or (for Trip Output models not using a reset 

button)

 power the sensor down,

wait a second or two, then power it up.

6.2.2 

Emitter

 Reset

Power the sensor down, wait a second or two, and then power it up (in the unlikely event that an 

emitter

 reset is needed).

WARNING: Lockouts and Power Failures

Power failures and Lockout 

conditions

 are 

indication

 of a problem and must be 

investigated

 immediately by a

Qualified

 Person. 

Attempts

 to 

continue

 to operate machinery by bypassing the EZ-SCREEN Type 2 System or other

safeguards is dangerous and could result in an increased risk of harm.

WARNING: Shut Down Machinery Before Servicing

The machinery to which the EZ-SCREEN Type 2 System is connected must not be 

operating

 at any 

time

 during

major service or maintenance. This may require lockout/tagout procedures (refer to OSHA1910.147, ANSI Z244-1,

ISO 14118, or the appropriate standard for controlling hazardous energy). Servicing the EZ-SCREEN Type 2 while

the hazardous machinery is 

operational

 could result in serious bodily injury or death.

Table 2: 

Emitter

 

Troubleshooting

Emitter

Display

LED Status

Possible Cause and Appropriate 

Action

Power/Fault

Green 

flashing

Emitter

 Failure

Check the power supply for low or 

erratic

 voltage, or excessive electrical

noise.

Verify the sensor has a good earth ground.

If the 

condition

 

continues,

 contact Factory.

Power/Fault

Green OFF

Power Supply Failure - Check the power supply.

Table 3: Receiver 

Troubleshooting

Receiver

Display

LED Status

Possible Cause and Appropriate 

Action

Alignment Top
Alignment 

Bottom

Status Blocked
Status Clear

Yellow 

flashing

Yellow 

flashing

Red 

flashing

Green OFF

Output Fault

Check output 

connections.

Check for a short between OSSD1 and OSSD2 or to a secondary source

of power.

When 

connecting

 to a 

capacitive

 load greater than 0.1 

μ

F, contact

Factory.

Open Reset/Test for at least 0.25 seconds and close.

If the 

condition

 

continues,

 contact Factory.

EZ-SCREEN

®

 Type 2 Light Screen

 

 

38

www.bannerengineering.com - Tel: 763.544.3164

 

Summary of Contents for EZ-SCREEN SLSP14-450Q88

Page 1: ...EZ SCREEN Type 2 Light Screen Instruction Manual Original Instructions 122452 Rev F 25 January 2017 Banner Engineering Corp All rights reserved 122452...

Page 2: ...Electrical Installation and Testing 23 4 1 Routing Cordsets 23 4 2 Initial Electrical Connections 23 4 2 1 Sensor Interchangeability 24 4 3 Initial Checkout Procedure 25 4 3 1 Configuring the System f...

Page 3: ...43 8 1 2 Emitter Specifications 43 8 1 3 Receiver Specifications 43 8 1 4 Emitter and Receiver Dimensions 43 8 1 5 Bracket Dimensions 44 8 2 Accessories 45 8 2 1 Cordsets 46 8 2 2 Interface Modules 48...

Page 4: ...ation and effectively apply the EZ SCREEN Type 2 Light Screen to meet the various safeguarding application requirements These individuals are responsible to read and abide by these statements 1 2 EU D...

Page 5: ...a bannerengineering com Mexico Address Banner Engineering de Mexico Monterrey Head Office Edificio VAO Av David Alfaro Siqueiros No 103 Col Valle Oriente C P 66269 San Pedro Garza Garcia Nuevo Leon Me...

Page 6: ...corresponding row of synchronized photodetectors The light screen created by the emitter and receiver is called the defined area its width and height are determined by the length of the sensor pair a...

Page 7: ...nner device is installed and interfaced to the guarded machine by Qualified Persons1 in accordance with this manual and applicable safety regulations The Banner EZ SCREEN Type 2 Light Screen is intend...

Page 8: ...s or unusually severe levels of smoke or dust if not controlled may degrade sensing efficiency As a tripping device to initiate or reinitiate machine motion PSDI applications unless the machine and it...

Page 9: ...ding on model External Device Monitoring EDM via the Test Retest input The System Response Time Tr can be determined by the model number on the emitter and receiver 2 5 1 Trip Latch Output Whether a r...

Page 10: ...ON operating the switch results in a test If the System is Latched or Locked Out operating the switch results in a reset External Device Monitoring EDM This feature allows the EZ SCREEN Type 2 system...

Page 11: ...Carefully The emitter and receiver must be positioned such that the hazard cannot be accessed by reaching over under around or through the sensing field Additional and supplemental guarding may be req...

Page 12: ...2 24 ms LS2 30 1500Q8 1500 mm 59 in 80 25 ms LS2 30 1650Q8 1650 mm 65 in 88 27 ms LS2 30 1800Q8 1800 mm 70 9 in 96 29 ms Note The in the model numbers is one of the following E Emitter TR Trip Output...

Page 13: ...s the resolution of the light curtain for d 40 mm For EZ SCREEN Type 2 d 30 mm and C 128 mm 5 in Notes 1 The OSHA recommended hand speed constant K has been determined by various studies and although...

Page 14: ...h through or other installation considerations A pass through hazard can be generated with as little as 75 mm 3 in between the defined area and the machine frame or hard fixed guarding Eliminate or re...

Page 15: ...n of the EZ SCREEN Type 2 must prevent any individual from reaching around under over or through the defined area and into the hazard without being detected Mechanical barriers for example hard fixed...

Page 16: ...flections If possible relocate the sensors to move the beams away from the reflective surface s being careful to maintain adequate separation distance Otherwise if possible paint mask or roughen the s...

Page 17: ...and aligned in a common plane with both machine interface cable ends pointing in the same direction Never mount the emitter with its machine interface cable end oriented in the opposite direction of...

Page 18: ...er two or more EZ SCREEN Type 2 emitter and receiver pairs are adjacent to one another optical crosstalk may take place between the systems To minimize optical crosstalk alternate the positions of the...

Page 19: ...iple Pairs of Sensors Do not connect multiple pairs of sensors to one Interface Module for example IM T 9A 11A or otherwise parallel OSSD outputs Connection of multiple OSSD safety outputs to a single...

Page 20: ...without blocking any beams 2 Compress the foam spacer and slide the clamp along the length of the sensor housing to align the clamp with the center mounting bracket as shown in Figure 11 on page 20 T...

Page 21: ...n the sensors The defined area is the same distance from a common reference plane for each sensor The emitter and receiver are in the same plane and are level plumb and square to each other vertical h...

Page 22: ...Note Make sure that the emitter and receiver are not tilted front to back or side to side as shown EZ SCREEN Type 2 Light Screen 22 www bannerengineering com Tel 763 544 3164...

Page 23: ...is low voltage routing the sensor wires alongside power wires motor servo wires or other high voltage wiring may inject noise into the EZ SCREEN Type 2 System It is good wiring practice and may be req...

Page 24: ...lity that facilitates installing either sensor at either QD connection Besides providing similar cabling this wiring scheme is advantageous during installation wiring and troubleshooting 4 2 1 Sensor...

Page 25: ...e guarded machine Final interface connections to the guarded machine cannot take place until the light screen system has been checked out This may require lockout tagout procedures refer to OSHA1910 1...

Page 26: ...the green Status Clear indicator is On Test input open at power up Receiver Latch Condition all optical beams clear on the receiver the red Status Blocked indicator is On and both yellow Alignment in...

Page 27: ...ON Green As the sensor rotates out of alignment the Status Blocked indicator will turn solid Red ON Red ON Yellow d To optimize alignment note the position where the Status Blocked indicator comes On...

Page 28: ...1 LS Component 2 Mirror Component 3 Mirror Component 4 Receiver Component 1 Emitter Figure 15 Corner Mirror Alignment 4 3 5 Trip Test After optimizing the optical alignment perform the trip test to ve...

Page 29: ...ed in the application Test the defined area on each leg of the sensing path for example emitter to mirror between mirror and receiver see Figure 17 on page 29 Receiver Emitter Test Piece Mirror Figure...

Page 30: ...e interfacing of the protective stop circuits must be accomplished so that the safety function cannot be suspended overridden or defeated unless accomplished in a manner of the same or greater degree...

Page 31: ...eset Switch Location on page 15 Manual Reset System Test Procedure To operate the switch and perform a manual reset or a system test open the normally closed N C switch for a minimum of 1 4 second and...

Page 32: ...ircuit i e the four forced guided normally open contacts from each device and connect directly to 24V dc CAUTION EDM Monitoring If the system is configured for No Monitoring it is the user s responsib...

Page 33: ...2 FSD 1 Single Channel Safety Stop Circuit Dual Channel Safety Stop Circuit NOTE Do not exceed OSSD maximum load capacitance specification See Single Ended Machine Interface Cordsets on page 46 for a...

Page 34: ...Installation of transient arc suppressors across the coils of MPCE1 and MPC2 is recommended See Single Ended Machine Interface Cordsets on page 46 for available cordset information Other interfacing...

Page 35: ...visory control of the reset switch is required a key switch may be used with the key kept in the possession of a Designated or Qualified Person Using a key switch provides some level of personal contr...

Page 36: ...d On Light screen blocked outputs Off Blocked Status Red Light screen blocked outputs Off Lockout Light screen aligned and clear outputs On Statu s BLOCKE D CLEA R Align ment BOTTOM TOP TRIP Statu s B...

Page 37: ...Yellow Alignment indicators will flash to indicate the System is waiting for a manual reset After a valid manual reset the System enters Run mode and begins scanning 5 4 2 Run Mode Trip Output System...

Page 38: ...increased risk of harm WARNING Shut Down Machinery Before Servicing The machinery to which the EZ SCREEN Type 2 System is connected must not be operating at any time during major service or maintenan...

Page 39: ...random nuisance Trips occur check the following Poor connection between the sensor and earth ground Optical interference from adjacent light screens or other photoelectrics Sensor input or output wire...

Page 40: ...or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp Any misuse abuse or improper application...

Page 41: ...ted Attempts to use the guarded machine under such conditions may result in serious bodily injury or death Perform this checkout procedure as part of the System installation after the System has been...

Page 42: ...ividual to any hazard during the following checks WARNING Before Applying Power to the Machine Verify that the guarded area is clear of personnel and unwanted materials such as tools before applying p...

Page 43: ...plitude 0 70 mm peak to peak and shock of 10 g for 16 milliseconds 6 000 cycles Certifications 8 1 2 Emitter Specifications Supply Voltage at the Device 24 V dc 20 use a PELV rated power supply accord...

Page 44: ...m 35 4 in LS2 1050 1114 mm 43 9 in 1148 mm 45 2 in 1085 mm 42 7 in 1050 mm 41 3 in LS2 1200 1264 mm 49 8 in 1298 mm 51 1 in 1235 mm 48 6 in 1200 mm 47 2 in LS2 1350 1414 mm 55 7 in 1448 mm 57 0 in 138...

Page 45: ...ets are included for sensors 1500 1800 mm long C L 2 x 19 7 mm 0 77 37 6 mm 1 48 3 x 10 2 mm 0 40 3 0 mm 0 12 2 x 6 6 mm 0 26 17 8 mm 0 70 38 1 mm 1 50 39 4 mm 1 55 2 x 4 7 mm 0 18 2 x 8 5 mm 0 33 55...

Page 46: ...QDE 8100D 30 5 m 100 ft 1 Brown 2 Or Bl 3 Orange 4 White 5 Black 6 Blue 7 Gn Ye 8 Violet QDE 8 D Pinout Color Code European M12 Specification5 Connector female face view Pin Color Function Pin Color...

Page 47: ...SCREEN Type 2 emitter and receiver cables Model Connection Dimensions PMEF 810D 8 pin Euro style female connector 3 m 10 ft wires cut to length Banner color code 22 AWG 0 33 mm 3 m 9 8 21 5 mm 0 85 1...

Page 48: ...5 OSSD 1 Pin 6 0V dc Pin 7 GND Pin 8 RESET Pin 1 24V dc Pin 2 n c Pin 3 n c Pin 4 OSSD 2 Pin 5 OSSD 1 Pin 6 0V dc Pin 7 GND Pin 8 RESET M12 Male or unterminated M12 Female M12 Female 8 2 2 Interface...

Page 49: ...1858 mm 73 1 in 8 2 5 EZ LIGHT for EZ SCREEN Provides clear 360 indication of the of the EZ SCREEN receiver s output status Use with a CSB splitter cable and optional DEE2R double ended cables See da...

Page 50: ...per mirror See mirror data sheet p n 43685 or http www bannerengineering com for further information Mirror Model Defined Area Length Reflective Area Y Mounting L1 Mounting L2 MSM8A 150 mm 5 9 in 267...

Page 51: ...m 53 1 in 1400 mm 55 1 in 1511 mm 59 5 in 1478 mm 58 2 in SSM 1550 1500 mm 59 0 in 1550 mm 61 0 in 1661 mm 65 4 in 1628 mm 64 1 in SSM 1750 1650 mm 65 0 in 1750 mm 68 9 in 1861 mm 73 3 in 1828 mm 72 0...

Page 52: ...Replacement key STP 14 30 mm 1 2 in test piece USMB 1 Standard end bracket kit with hardware includes 2 end brackets and hardware to mount to MSA Series stands USCMB 1 Center bracket kit includes brac...

Page 53: ...SHA Regulations OSHA Documents listed are part of Code of Federal Regulations Title 29 Parts 1900 to 1910 OSHA 29 CFR 1910 212 General Requirements for Guarding of All Machines OSHA 29 CFR 1910 147 Th...

Page 54: ...2714 or 01 800 BANNERE toll free Website www bannerengineering com mx Email mexico bannerengineering com Brazil Address Banner do Brasil Rua Bar o de Teff n 1000 sala 54 Campos El seos Jundia SP CEP...

Page 55: ...nd or the machine response time Code Validation The configuration code file inspection process automatically performed by the Controller to verify that the configuration code has not been corrupted or...

Page 56: ...achine intended to prevent entry by personnel into the hazardous area s of a machine while allowing the point of operation to be viewed The maximum size of the openings is determined by the applicable...

Page 57: ...nt of Operation The location of a machine where material or a workpiece is positioned and a machine function is performed upon it PSDI Presence Sensing Device Initiation An application in which a pres...

Page 58: ...Start up Test has been selected for a safety light screen and the light screen is clear at power up it would be necessary to cycle the light screen one time from On to Off and back to On even if the C...

Page 59: ...power up 25 L LEDs emitter 35 receiver 35 light emitting diodes 35 See also LEDs M Machine Primary Control Elements MPCEs 6 Mutable Safety Stop Interface MSSI 6 O Output Signal Switching Device OSSD 6...

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