B&R Industries AP1000 User Manual Download

Page: 74 / 89

Maintenance

8 Maintenance

The following chapter describes the maintenance work that can be carried out by a qualified and trained end user.

Information:

Only components approved by B&R are permitted to be used for maintenance work.

8.1 Cleaning

Danger!

In order to prevent unintentional operation (by touching the touch screen or keys), the device is only

permitted to be cleaned when the power is switched off.

•

Use a cloth moistened with dishwashing detergent, screen cleaner or alcohol (ethanol) to clean the device.

•

The cleaning agent is not permitted to be applied directly to the device.

Abrasive cleaners, aggressive solvents and chemicals, compressed air or steam cleaners are not permitted

to be used.

Information:

Displays with a touch screen should be cleaned at regular intervals.

Automation Panel 1000 - Hygienic design user's manual V2.00

Summary of Contents for AP1000

Page 1: ...Automation Panel 1000 Hygienic design User s manual Version 2 00 April 2021 Order no MAAP1000 HY ENG...

Page 2: ...e and hardware designations and brand names of the respective companies used in this document are subject to general trademark brand or patent protection Hardware and software from third party supplie...

Page 3: ...s Configuration 11 3 4 Overview 12 4 Technical data 13 4 1 Complete system 13 4 1 1 Connection options 13 4 1 1 1 SDL operation 13 4 1 1 2 DVI operation 15 4 1 1 3 SDL3 operation 17 4 1 1 4 SDL4 opera...

Page 4: ...calibration 66 6 3 1 Single touch analog resistive 66 6 3 1 1 Windows 10 IoT Enterprise 2019 LTSC 66 6 3 1 2 Windows 10 IoT Enterprise 2016 LTSB 66 6 3 1 3 Windows 10 IoT Enterprise 2015 LTSB 66 6 3 1...

Page 5: ...rmation 79 9 3 1 2 Order data 79 9 3 1 3 Technical data 79 9 3 1 4 Temperature Humidity diagram 80 9 3 2 5MMUSB 032G 02 81 9 3 2 1 General information 81 9 3 2 2 Order data 81 9 3 2 3 Technical data 8...

Page 6: ...y notices Contain only information that warns of dangerous functions or situations Signal word Description Danger Failure to observe these safety guidelines and notices will result in death severe inj...

Page 7: ...ctor contacts of connected cables Do not touch the contact tips on circuit boards Electrical assemblies without housing The following applies in addition to Electrical assemblies with housing All pers...

Page 8: ...ground connection 2 6 Operation 2 6 1 Protection against contact with electrical parts In order to operate programmable logic controllers operating and monitoring devices and uninterruptible power sup...

Page 9: ...ses in connection with security breaches unauthorized access interference digital intrusion data leakage and or theft of data or information The aforementioned appropriate security measures include fo...

Page 10: ...ters mm 3 2 Description of individual modules 3 2 1 AP1000 panels AP1000 panels form the basis for the Automation Panel 1000 Panel PC 900 Panel PC 2100 Panel PC 2200 and Panel PC 3100 system families...

Page 11: ...ry for operation as an Automation Panel 1000 Panel Link module or system unit Terminal block Pressure frame Configuration Panels Select 1 Diagonal Resolution Touch screen RFID 1120 panels 5AP1120 0702...

Page 12: ...t installation Land scape format For PPC2100 PPC2200 For link modules Compatible with 5PP520 0702 B00 42 5AP1125 1043 I00 Automation Panel 10 4 VGA TFT 640 x 480 pixels 4 3 Single touch analog resisti...

Page 13: ...EDs and service diagnostic data is transferred The Automation Panel can be installed up to away from the B R industrial PC USB 1 1 is also transferred over this distance and fully integrated into SDL...

Page 14: ...up to 5 m USB specification away from the B R industrial PC USB 2 0 can be transferred over this distance via the USB type A B cable External adapter modules are not required The brightness of the di...

Page 15: ...M interface for touch screen Grounding Maximum cable length 5 m Requirements Automation Panel with SDL DVI receiver B R industrial PC with DVI interface DVI cable USB type A B cable RS232 cable 4 1 1...

Page 16: ...is not transferred Data from operating elements is not transferred Service and diagnostic data is not transferred The maximum cable length is limited to 5 m Upgrading the firmware of Automation Panels...

Page 17: ...n be set via the ADI Control Center Automation Panel with SDL3 receiver B R industrial PC with SDL3 transmitter SDL3 cable Power supply SELV PELV Availability of interfaces on Automation Panels with a...

Page 18: ...n be set via the ADI Control Center for example SDL4 cable B R industrial PC with SDL4 transmitter Automation Panel with SDL4 receiver Power supply SELV PELV Availability of the interfaces on the Auto...

Page 19: ...ock diagram shows the simplified structure of the 5DLSD3 1001 00 SDL3 receiver link module Display connector USB Type A USB Type A USB hub Buffering Power SDL3 decoder SDL FPGA Power Panel DDC Serial...

Page 20: ...eceiver 5DLSDL 1001 00 Max 3 6 W Max 8 6 W with USB consumer SDL3 receiver 5DLSD3 1001 00 Max 8 1 W Max 13 1 W with USB consumer SDL4 receiver 5DLSD4 1001 00 Max 8 1 W Max 13 1 W with USB consumer Pan...

Page 21: ...er of retaining clips 7 single touch 5AP1120 0702 I00 199 143 1 8 9 10 4 single touch 5AP1125 1043 I00 303 243 1 10 14 10 4 single touch 5AP1125 1044 I00 303 243 1 10 14 15 single touch 5AP1125 1505 I...

Page 22: ...ing instal lation Rear view Side view Figure 1 Automation Panel 1000 Spacing for air circulation S1 10 mm S2 80 mm S3 50 mm S4 50 mm Caution The spacing specifications for air circulation are based on...

Page 23: ...to 90 180 1 to 45 1 to 90 5AP1120 0702 I00 5AP1125 1043 I00 5AP1125 1044 I00 5AP1125 1505 I00 1 Counterclockwise 2 Clockwise 3 Interfaces on top 4 Display facing down Mounting orientations for the Aut...

Page 24: ...4 single touch 5AP1125 1043 I00 4100 10 4 single touch 5AP1125 1044 I00 4300 15 0 single touch 5AP1125 1505 I00 6900 Link modules Type Model number Weight g SDL DVI receiver 5DLSDL 1001 00 538 SDL3 r...

Page 25: ...k module 5DLSD3 1001 00 Rev A5 with corresponding panel is 5 C lower 4 1 4 1 2 Maximum ambient temperature operation All temperature specifications in degrees Celsius C at 500 m above sea level non co...

Page 26: ...0 to 60 C 20 to 60 C SDL3 receiver 5DLSD3 1001 00 20 to 60 C 20 to 60 C SDL4 receiver 5DLSD4 1001 00 20 to 60 C 20 to 60 C Table 2 Link modules Ambient temperature during storage and transport 4 1 4 1...

Page 27: ...isplay Temperature of the display sensor integrated on the panel 5AP1120 0702 I00 85 C 5AP1125 1043 I00 90 C 5AP1125 1044 I00 90 C 5AP1125 1505 I00 90 C 2 The measured temperature is a guide value for...

Page 28: ...ut the specified relative humidity as a function of temperature see the technical data or temperature humidity diagrams of the individual components 4 1 4 3 Vibration and shock The following table pro...

Page 29: ...In USB In interface 9 Brightness DVI Brightness controls 5 COM Serial interface 4 1 5 1 2 24 VDC power supply Danger The device is only permitted to be supplied with a SELV PELV power supply unit or...

Page 30: ...est possible resistance and with the largest possible wire cross section This type of grounding is mandatory for proper function ality For example a copper strip must be attached to the ground connec...

Page 31: ...graphic drivers of approved operating systems Recalibration may be required for touch screen de vices A maximum of 100 mating cycles are specified for this interface It is important to note the follo...

Page 32: ...s regarding the transfer rate for interfaces USB1 and USB2 For possible transfer methods see section Connection options on page 13 Transfer method USB type Max cable length SDL operation without USB c...

Page 33: ...hub 1 The USB interface is protected by a maintenance free USB current limiting switch max 500 mA 4 1 5 1 8 Brightness controls The brightness controls can be used to set the brightness of the backli...

Page 34: ...ce is only permitted to be supplied with a SELV PELV power supply unit or with safety extra low voltage SELV per EN 60950 The necessary 3 pin connector is not included in delivery for suitable accesso...

Page 35: ...est possible resistance and with the largest possible wire cross section This type of grounding is mandatory for proper function ality For example a copper strip must be attached to the ground connec...

Page 36: ...irmware image is corrupt Information Hot plugging display devices on the SDL3 In interface for service purposes is supported by the hard ware and graphics drivers of approved operating systems The fem...

Page 37: ...speed 12 Mbit s High speed 30 Mbit s Current carrying capacity1 USB1 1 USB2 2 Total max 1 A Cable length USB 2 0 Max 5 m without hub 1 The USB interfaces are protected by a shared maintenance free US...

Page 38: ...e is only permitted to be supplied with a SELV PELV power supply unit or with safety extra low voltage SELV per EN 60950 The necessary 3 pin connector is not included in delivery for suitable accessor...

Page 39: ...est possible resistance and with the largest possible wire cross section This type of grounding is mandatory for proper function ality For example a copper strip must be attached to the ground connec...

Page 40: ...t a firmware image is corrupt Information Hot plugging display devices on the SDL4 In interface for service purposes is supported by the hard ware and graphics drivers of approved operating systems Th...

Page 41: ...nel and can be used to read MIFARE and ISO 15693 tags The following transponder tags can be used with this RFID read write unit Order number Short description 5A9010 43 Transponder tag black housing r...

Page 42: ...A TFT 800 x 480 pixels 16 10 Single touch resistive with fully integrated touch screen with out dirt collecting edge Non rusting stainless steel front Con trol cabinet installation Landscape format Fo...

Page 43: ...s Width 217 mm Height 161 mm Weight 1 600 g Table 5 5AP1120 0702 I00 Technical data 1 At an ambient temperature of 25 C Reducing the brightness by 50 can increase the half brightness time by approxima...

Page 44: ...eneral information B R ID code 0xE890 Certifications CE Yes UL cULus E115267 Industrial control equipment EAC Yes Display Type TFT color Diagonal 10 4 Colors 16 2 million Resolution VGA 640 x 480 pixe...

Page 45: ...time by approximately 50 2 Touch screen drivers for approved operating systems are available for download in the Downloads section of the B R website www br automation com 3 There may be visible devia...

Page 46: ...00 General information B R ID code 0xE891 Certifications CE Yes UL cULus E115267 Industrial control equipment EAC Yes Display Type TFT color Diagonal 10 4 Colors 16 2 million Resolution SVGA 800 x 600...

Page 47: ...time by approximately 50 2 Touch screen drivers for approved operating systems are available for download in the Downloads section of the B R website www br automation com 3 There may be visible devia...

Page 48: ...General information B R ID code 0xE892 Certifications CE Yes UL cULus E115267 Industrial control equipment EAC Yes Display Type TFT color Diagonal 15 0 Colors 16 2 million Resolution XGA 1024 x 768 pi...

Page 49: ...imately 50 2 Touch screen drivers for approved operating systems are available for download in the Downloads section of the B R website www br automation com 3 There may be visible deviations in the c...

Page 50: ...he complete system in which this individual component is used for example Order number 5DLSDL 1001 00 General information B R ID code 0xE1A4 Brightness buttons Yes 1 Certifications CE Yes UL cULus E11...

Page 51: ...fication and the complete system bears the corresponding mark 3 The following Automation Panel link module interfaces are not approved for use in DNV GL ambient conditions COM USB 4 Yes but applies on...

Page 52: ...ernet 5CASD3 0200 00 SDL3 SDL4 FT50 cable 20 m FT50 including Power over Eth ernet 5CASD3 0300 00 SDL3 SDL4 FT50 cable 30 m FT50 including Power over Eth ernet 5CASD3 0500 00 SDL3 SDL4 FT50 cable 50 m...

Page 53: ...r EN 61131 2 Pollution degree 2 Mechanical properties Dimensions Width 190 mm Height 110 mm Depth 23 6 mm Weight 527 g 1 Yes but applies only if all components installed in the complete system have th...

Page 54: ...0200 00 SDL3 SDL4 FT50 cable 20 m FT50 including Power over Eth ernet 5CASD3 0300 00 SDL3 SDL4 FT50 cable 30 m FT50 including Power over Eth ernet 5CASD3 0500 00 SDL3 SDL4 FT50 cable 50 m FT50 includi...

Page 55: ...ree per EN 61131 2 Pollution degree 2 Mechanical properties Dimensions Width 190 mm Height 110 mm Depth 23 6 mm Weight 525 g 1 EN 60950 requirements must be observed see section 24 VDC power supply of...

Page 56: ...any accessories hardware or cables Remove the power cable from the device and from the power supply All covers and components accessories hardware and cables must be installed or secured before the de...

Page 57: ...ion about leak tightness Warning Failure to follow instructions can result in damage to property The gasket must be inspected before installation or reinstallation and at regular intervals according t...

Page 58: ...g an Automation Panel 1000 with retaining clips The Automation Panel 1000 is mounted in the cutout using retaining clips The number of retaining clips depends on the panel The following Automation Pan...

Page 59: ...4 Slide the retaining clips all the way to the back of the openings 5 Now fasten the retaining clips to the wall or control cabinet by tightening the screws with a flat blade screw driver The tighteni...

Page 60: ...aight up Figure 12 Removing the link module 7 The link module can now be reinstalled by following these steps in reverse order The max tightening torque of the Torx screws T10 is 0 5 Nm 5 5 Connecting...

Page 61: ...GND 0 VDC Installing screw clamp terminal block 0TB103 9 Secure the conductors with wire end sleeves in the terminal contacts as shown in the figure below and tighten the screw clamp terminals with a...

Page 62: ...power cable it must be checked whether it has been disconnected from the voltage source e g power supply unit 1 Carry out electrostatic discharge on the housing or at the ground connection 2 Connect t...

Page 63: ...terference is safely diverted Connect the device to the central grounding point e g the control cabinet or the system using the shortest possible low resistance path Cable design with at least 2 5 mm...

Page 64: ...s the bend radius specification must be observed For this specification see the technical data of the respective cable The maximum tightening torque of the locating screws is 0 5 Nm 2 2 1 1 Bend radiu...

Page 65: ...tarted up it must be gradually adapted to room temperature Exposure to direct heat radiation is not permitted When transporting at low temperatures or in the event of large temperature fluctuations th...

Page 66: ...e driver is available for download in the Downloads section of the B R website www br automation com 6 3 1 4 Windows Embedded 8 1 Industry Pro After starting Windows Embedded 8 1 Industry Pro on the P...

Page 67: ...in the Control Panel 2 Select the Display tab 3 Select the Automation Panel from the list 4 Set the desired brightness using the slider Figure 13 Adjusting the display brightness Information The chang...

Page 68: ...Panel SDL3 Converter SLD4 converter it is possible to update the firmware of several controllers SDLR SDL3R SDL4R SDL3 Converter SDL4 Converter depending on the variant of the system A current firmwar...

Page 69: ...2 Automation Runtime Embedded ARemb The following software versions or higher are required to operate Automation Runtime Embedded with an Au tomation Panel 1000 Automation Studio V4 0 17 x There is s...

Page 70: ...ng control devices e g key switch handwheel joystick potentiometer Reading out temperatures fan speeds switch positions and statistical data Reading out operating hours power on hours Reading user set...

Page 71: ...jects ADI DLL For testing applications if no ADI driver is installed The appropriate ADI driver must be installed for the device The ADI driver is already included in B R images of embedded operating...

Page 72: ...s ADI DLL For testing applications if no ADI driver is installed The appropriate ADI driver must be installed for the device The ADI driver is already included in B R images of embedded operating syst...

Page 73: ...etails about the HMI Service Center see the HMI Service Center user s manual This can be downloaded at no cost from the B R website www br automation com 7 6 1 2 Order data Order number Short descript...

Page 74: ...reen or keys the device is only permitted to be cleaned when the power is switched off Use a cloth moistened with dishwashing detergent screen cleaner or alcohol ethanol to clean the device The cleani...

Page 75: ...n burn in image retention memory effect memory sticking or ghost image There are 2 different types Area type This type can be seen in a dark gray image The effect disappears if the display is switched...

Page 76: ...To process a repair complaint a repair order or complaint must be created via the B R Material Return Portal on the B R website www br automation com 76 Automation Panel 1000 Hygienic design user s m...

Page 77: ...sed for the power supply 9 2 1 2 Order data Order number Short description Figure Accessories 0TB103 9 Connector 24 VDC 3 pin female Screw clamp terminal block 3 31 mm 0TB103 91 Connector 24 VDC 3 pin...

Page 78: ...m Operating conditions Pollution degree per EN 61131 2 Pollution degree 2 1 Yes although applies only if all components installed within the complete system have this certification and the complete sy...

Page 79: ...ash drive 9 3 1 2 Order data Order number Short description Figure USB accessories 5MMUSB 2048 01 USB 2 0 flash drive 2048 MB B R 5MMUSB 4096 01 USB 2 0 flash drive 4096 MB B R 9 3 1 3 Technical data...

Page 80: ...sing Storage 85 non condensing Transport 85 non condensing Vibration Operation 20 to 2000 Hz 20 g peak Storage 20 to 2000 Hz 20 g peak Transport 20 to 2000 Hz 20 g peak Shock Operation Max 1500 g peak...

Page 81: ...r number Short description Figure USB accessories 5MMUSB 032G 02 USB 3 0 flash drive 32 GB MLC 9 3 2 3 Technical data Information The following specified characteristic data features and limit values...

Page 82: ...information Manufacturer Innodisk Manufacturer s product ID DEUA1 32GI61BCH88 USB Drive 3ME 1 Signals data transfer reception and transmission 2 The maximum ambient temperature is typically derated 1...

Page 83: ...Accessories 9 4 Cables For additional information about compatible cables see the B R website HMI cable manual Automation Panel 1000 Hygienic design user s manual V2 00 83...

Page 84: ...002 000 Replacement gasket 5AP1125 1505 I00 1 pc Table 25 5ACCRAP1 0000 000 5ACCRAP1 0001 000 5ACCRAP1 0002 000 Order data 9 5 1 3 Technical data Order number 5ACCRAP1 0000 000 5ACCRAP1 0001 000 5ACCR...

Page 85: ...s EN 61000 6 4 2007 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission stan dard for industrial environments Information The declarations of conformity are available on the B R webs...

Page 86: ...ur products in the industrial sector Information The certifications valid for the respective product are available on the website and in the user s manual under the technical data in section Certifica...

Page 87: ...ycled in an environmentally friendly manner it is necessary to separate out the different materials Component Disposal Programmable logic controllers Operating and monitoring devices Uninterruptible p...

Page 88: ...manufacturer has not provided a value for certain technical data NO Normally open Stands for a normally open relay contact TBD To be defined Used in technical data tables if there is currently no valu...

Page 89: ...yl ether Diethyl phthalate Dioxan Dowandol DRM PM Iron II chloride FeCl2 Iron III chloride FeCl3 Acetic acid 50 Butyl acetate Ethyl acetate Linseed oil Aviation fuel Formaldehyde 37 to 42 Glycerine Gl...

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