Bandit 2890SP Operating & Parts Manual Download

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Bandit

MODELS 2890SP/2900T

Parts may not be exactly as shown.

NOTICE

HYDRAULIC COMPONENTS

Cutter Head Lift Cylinder: 900-3940-29

Counter Balance Relief: 900-3944-87

Swing Cylinder: 900-3958-81

Counter Balance Relief: 900-3944-87

Scrape Blade Cylinder: 900-3941-35

Counter Balance Relief: 900-3944-87

Oil Cooler:

900-3952-11

Summary of Contents for 2890SP

Page 1: ...__________ Model ___________ S N _____________ Copyright 12 17 MODEL 2890SP 2900T OPERATING PARTS MANUAL 6750 Millbrook Rd Remus MI 49340 1 989 561 2270 MANUFACTURED BY BANDIT INDUSTRIES INC PHONE 989...

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Page 3: ...ch near the cutter head with hands or feet or to be located near debris field with engine running 5 _____ The customer has received instruction and fully understands that the operators must always be...

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Page 5: ...hine equipment as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your li...

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Page 7: ...S 7 EQUIPMENT SPECIFICATIONS 12 DECALS 13 CONTROLS 19 MACHINE OPERATION 27 TRANSPORTATION PROCEDURES 30 MAINTENANCE 32 HYDRAULICS 53 ELECTRICAL 63 REPLACEMENT PARTS 67 FRAME COMPONENTS 78 STEERING COM...

Page 8: ...w a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifi cations may not only damage the machin...

Page 9: ...or repair will be determined by Bandit Industries Diagnostic labor and travel expenses will not be covered under warranty The manufacturer will not reimburse the customer or dealer labor costs incurre...

Page 10: ...hase price of the machine The buyer also agrees that no other remedy including but not limited to consequential or incidental loss shall be available to him or her It is absolutely necessary to return...

Page 11: ...o 90 days or 500 hours from the fi rst day of initial service NOTICE Clutch and engine maintenance air filter maintenance oil changes oil filter maintenance etc are important to your machine Refer to...

Page 12: ...17 MODELS 2890SP 2900T TYPICAL SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 S N on side of control box 2 W O on pivot mount plate The engine information is located on the engine block SERIALNUMB...

Page 13: ...achinery they are cautious they are very careful because they do not understand the machine This equipment is intended for use by adults who have been properly trained and are physically capable of op...

Page 14: ...machine unless all hydraulic control devices operate properly They must function shift and position smoothly and accurately at all times Faulty controls can cause personal injury WARNING Before attem...

Page 15: ...er to clutch manufacturer s manual for proper service and operation DANGER DO NOT start to grind a stump unless you are completely sure there are not any utility lines in the area above or below the g...

Page 16: ...re extinguishers operational and on the job at all times WARNING WARNING Sparks can occur if cutter teeth strike rocks metal or other hard objects DO NOT use in high or very high fi re hazard severity...

Page 17: ...ride anywhere on this machine while it is running operating or in transit You will be injured Use EXTREME CAUTION when traveling over non level surface This machine can tip over or tip backwards on n...

Page 18: ...2410kg Cutter Wheel Height 32 0 8 m Cutter Wheel Depth 24 0 6 m Fuel Tank Capacity 14 gal 424L Hydraulic Tank Capacity 29 5 gal 121L Model 2900T Height 75 1 9 m Length 161 4 1 m Width 35 53 0 9 m 1 4...

Page 19: ...O NOT go near the rotating cutter wheel for any reason DO NOT go near the cutter wheel while the engine is running or the cutter wheel is coasting to a stop Contact with a rotating cutter wheel will r...

Page 20: ...MODELS 2890SP 2900T DECALS Decal locations may vary these are general locations DECAL LOCATIONS 2890SP 6 10 1 3 9 43 1 7 13 32 36 1 48 49 37 41 42 5 8 1 2 9 14 43 2 23 27 30 40 6 10 1 11 18 33 34 11 1...

Page 21: ...ily Single Arrow 12 INST 44 California Proposition 65 13 INST 53 Hydraulic Oil Hydrex XV 14 INST 73 Cutter Head Lock Hole 15 INST 74 Cutter Head Lock Pin 16 INST 79 Swing Speed Counter Clockwise To Sl...

Page 22: ...2900T Decal locations may vary these are general locations DECALS DECAL LOCATIONS 2900T 1 5 9 15 16 21 22 17 14 19 20 5 9 31 4 30 33 25 1 7 24 17 1 28 29 32 34 12 23 27 17 10 1 3 6 1 8 35 1 3 6 38 13...

Page 23: ...d 8 SPD 39 Do Not Operate 9 SPD 63 Do Not Go Near Cutter Wheel 10 ID 67 Bandit Industries Inc USA 11 INST 12 Grease Daily Single Arrow 12 INST 44 California Proposition 65 13 INST 53 Hydraulic Oil Hyd...

Page 24: ...oing to be applied to must be clean and dry and at least 40 F 5 C before applying decal 3 When the need arises to replace a machine component with a decal attached be sure and replace the decal 4 Repl...

Page 25: ...Bandit 19 Copyright 12 17 MODELS 2890SP 2900T CONTROLS MACHINE ORIENTATION REFERENCE RIGHT LEFT BACK FRONT...

Page 26: ...e is running or the cutter wheel is coasting to a stop Contact with a rotating cutter wheel will result in serious bodily injury or death Emergency Stop 900 2931 47 Machine Harnesses will vary dependi...

Page 27: ...C3 4 Perkins 854 100 Hp GM 5 7L 165 Hp Maximum RPM 2800 2300 CONTROLS COMPONENTS LOCATION SHOWN Basic Location of Controls and Components 1 Fuel Tank 2 Hydraulic Tank 3 Oil Cooler Fan 4 Frame Lock Pin...

Page 28: ...tch 15 Tracks In Out 16 Cutter Down Up REMOTE STARTING PROCEDURES 1 PUT TETHER REMOTE SWITCH OR MANUAL REMOTE SWITCH IN REMOTE POSITION ON MACHINE 2 TURN IGNITION SWITCH TO ON POSITION 3 IF TRANSMITTE...

Page 29: ...ydraulic valve The engine stop switch must be in the run position on the tether control or the center position on the remote transmitter for the engine to start 14 Throttle Up Down Switch To increase...

Page 30: ...Display 3 Swing Out Lock Pin 4 Travel Speed Control 5 Swing Speed Control 6 Cutter Wheel On Off Switch 7 Emergency Stop 8 Travel Forward Reverse 9 Steer Right Left 10 Grading Blade Down Up 11 Cutter...

Page 31: ...tationary when the handle is in the center location 9 Steer Right Left To steer the machine to the right push the handle away from you To steer the machine to the left pull the handle towards you The...

Page 32: ...and LOW Engine R P M is controlled by moving the lever from one position to the other 6 Push Button Or Electric Throttle System if equipped Some engines may have a push button or electric throttle ad...

Page 33: ...TILITY COMPANIES TO MARK UNDERGROUND UTILITY LINES DANGER WEAR ALL PERSONAL PROTECTIVE EQUIPMENT PER ANSI OSHA AND MANUALS DANGER KEEP CLEAR OF CUTTING WHEEL MOVING MACHINE PARTS AND GRINDER DEBRIS FI...

Page 34: ...apid and must be decreased Travel speed should be determined and adjusted with the controls in the full open position Depending on machine model and options the travel speed control could be located b...

Page 35: ...and turning it clockwise It will be located on the top of the machine in between the hydraulic tank and the control box 2 Depress the brake release until you can t pump it any more The brake release i...

Page 36: ...and brakes on the trailer must correctly function when activated by the systems in the towing vehicle 10 The tires must be checked for cuts or damaged rims air pressure is correct and the axle lug nut...

Page 37: ...f the ground or trailer bed While loading or unloading the stump grinder the cutter wheel should not be raised any higher than necessary to just clear whatever is under it You need to keep the center...

Page 38: ...Bandit 32 Copyright 12 17 MODELS 2890SP 2900T MAINTENANCE RIGHT LEFT BACK FRONT MACHINE ORIENTATION REFERENCE...

Page 39: ...is immensely helps maintain safety in our manufacturing facility and while shipping NOTICE Expensive damage to the Bandit will occur if proper preparation is not taken before welding on the machine Be...

Page 40: ...bly 2900T Apply dry lube to track expansion tubes daily 22 Check tires 2890SP Check tires for wear air pressure weather checking and damage Replace if damaged Fill each tire to rated capacity 8 Grease...

Page 41: ...Grease cylinder lug pin bushings with 1 to 2 shots of EP 2 Lithium type grease Wipe off excess grease Excessive grease will attract dirt 5 Grease swing out pivot bushings if equipped Grease swing out...

Page 42: ...hree located under the oil cooler housing cover and the inspection cover between the hydraulic tank and the control box depending on the hydraulic valve installed on the machine 3 Hydraulic suction sc...

Page 43: ...7 Check radiator and debris screen Clean as necessary Clean cooling fan and shroud on air cooled engines 18 Check oil cooler Clean as necessary 19 Check air cleaner precleaner and vacuator valve Clean...

Page 44: ...d flush the hydraulic tank 3 Replace hydraulic suction screen s annually or every 2000 hours YEARLY CHECK LIST Every year these checks must be made OK REPAIRED BOLT TORQUE CHART THESE TORQUES ARE BASE...

Page 45: ...nd paint available A small brush can be used to touch up the area 4 Also primer and most colors of paint are available in aerosol spray cans to simply spray over the eff ected area after it is cleaned...

Page 46: ...ngs if equipped X 1 2 shots of grease wipe off excess 8 Steel Friction Areas pivoting hinged sliding rolling X Lubricate i e cutter wheel guard control box doors 9 Grading Blade Pivot Bushings X 1 2 s...

Page 47: ...reference only locations may vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Maintenance Section...

Page 48: ...tting can be obtained from most local automotive parts stores CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE 1 Cutter Wheel Arm Pivot Bushings X 1 2 shots of grease wipe off excess 2 Track Expansion Asse...

Page 49: ...ations may vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Maintenance Section of this manual or...

Page 50: ...ings 2890SP On model 2890SP grease steering axle pivot bushings with 1 to 2 shots of EP 2 Lithium type grease Wipe off excess grease Excessive grease will attract dirt 8 Grease steering bushings 2890S...

Page 51: ...torque the teeth Torque Lead Teeth to 200 ft lbs 271 Nm and Side Teeth to 125 ft lbs 169 Nm TOOTH ARRANGEMENT A locking pin is provided to hold the cutter wheel in position during tooth removal and r...

Page 52: ...de of the cutter wheel One will have a threaded reverse pocket and a c bored angle pocket The other will have a c bored reverse pocket and a threaded angle pocket All Inside Pockets require an angle p...

Page 53: ...ads prior to its use with a thin fi lm of light weight oil 2 Do not use impact wrench to loosen or tighten any of the tightening screws 1 Loosen the clamping screws gradually in the cross sequence sho...

Page 54: ...ead cap screws to 75 ft lbs 102 Nm in a crossed pattern INSTALLATION Before attempting any type of maintenance disengage clutch or cutter wheel engagement wait for the cutter wheel to come to a comple...

Page 55: ...9 Copyright 12 17 MODELS 2890SP 2900T MAINTENANCE CUTTER WHEEL MOTOR COUPLER Cutter Wheel Motor Coupler Cutter Wheel Hub Coupler Removal Hole Cutter Wheel Motor Shaft Cutter Wheel Stub Shaft Stub Shaf...

Page 56: ...ver the sheave Allow enough room for belts to slip on 6 Always make sure sheaves are aligned properly GENERAL RULES FOR TENSIONING It is a good practice to rotate the sheaves during tensioning Then re...

Page 57: ...oth outside edges and inside edges 3 Make sure the sheaves or sprockets are properly aligned Alignment should be within 1 4 degree This is the maximum M dimension of 05 per foot 1 3 mm per 305 mm cent...

Page 58: ...om each other Breaking teeth 1 Operator hitting rocks 1 Avoid rocks stones etc Cutter wheel stops turning 1 Bad hydrostatic motor 2 Bad hydrostatic pump 3 Low hydraulic pressure 4 Debris wedged around...

Page 59: ...ou have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fi ttings Relieve all pressure and retighten as needed DONOTGONEARHYDRAULICLEAKS Highpressur...

Page 60: ...n 12 cSt Maximum No Load Viscosity at start up 2000 cSt Hydraulic fl uids vary in their resistance to oxidation at elevated temperatures their ability to protect against metal to metal contact under i...

Page 61: ...are subject to change NOTICE NOTICE CAUTION HYDRAULICS HYDRAULICS Equipment Model 2890 Remote 2890 Swing Out 2900T Charge PSI bar 350 450 24 31 350 450 24 31 350 450 24 31 Cutter Wheel Pump GPM LPM 4...

Page 62: ...d and installed only when checking pressure Follow above instructions or this will cause unwarranted damage to the hydraulic components Never close the ball valves on the hydraulic tank suction ports...

Page 63: ...ve operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings Retighten as needed DONOTGONEARHYDRAULICLEAKS Highpressureoileasilypuncturesskincausings...

Page 64: ...the auxiliary pump relief then reset the blade relief Main relief pressure is not adjustable CHECKING HYDRAULIC FUNCTION PRESSURE CUSTOM MANIFOLD VALVE 1 Make sure all the controls are in the off posi...

Page 65: ...st Port Main Test Port Left Track Test Port Right Track Test Port Swing Relief Auxiliary Pump Relief Cutter Wheel Lift Relief Grading Blade Relief Auxiliary Test Port Pump Charge Test Port Tracks In O...

Page 66: ...C FUNCTION PRESSURE FIGURE 4 MODEL 2900T WALVOIL VALVE Swing Left Right Blade Up Down Cutter Wheel Up Down Tracks In Out Left Track Rev Fwd Right Track Rev Fwd Outlet End Cover Inlet Main Relief Press...

Page 67: ...f Drive Reverse Pilot Choke Adjustment Forward Reverse Drive Forward Main Drive Relief Steer Relief Swing Relief Swing Right Swing Left Head Down Head Up High Drive Coil Steer Left Test Port 1 Test Po...

Page 68: ...sconnect the battery and install the cutter wheel lock pin DANGER PROBLEM POSSIBLE CAUSE SOLUTION Hydraulic oil very hot causing system to operate slowly 1 Dull teeth 2 Low oil level 3 Worn pump 4 Poo...

Page 69: ...NTROLS 989 8000 58 2890 MACHINE HARNESS REMOTE 992 8000 20 2900T MACHINE HARNESS CUSTOM MANIFOLD VALVE REMOTE 204 8000 09 2900T 12 VOLT FUSED RELAY HARNESS 992 8000 13 2900T FUSED RELAY HARNESS W BRAC...

Page 70: ...D RED GRN WHT ORN ORN ORN RED 12GA WHT BLK BLK BLU STARTER SOLENOID COMMON RED BLK 14GA 5 START SOLENOID RED BLK 14GA 6 CUTTER SAFETY YEL RED 18GA 8 MAIN POWER RED 12GA 2 15 AMP FAN POWER RED 12GA 1 G...

Page 71: ...N 4 RED WHT 16GA KEY SWITCH ACTIVATION 8 RED 14GA COMMON 1 GRY 16GA E STOP 3 PUR 16GA KILL SWITCH 2 PUR BLK 16GA KILL SWITCH BLK 16GA BLK 16GA BLK 16GA BLK 16GA BLK 16GA BLK 16GA PUR BLK 16GA PUR 16GA...

Page 72: ...SWITCH ACTIVASION 5 YEL RED 16GA CUTTER HEAD SAFETY 4 RED BLK 14GA STARTER SOLENOID 1 RED 16GA POWER OUT TO SWITCHES 2 RED 12GA MAIN POWER 1 RED 12GA FAN POWER BLK 14GA GROUND ORG ORG ORG RED WHT BLU...

Page 73: ...nents shown in this section are for optional equipment and may not apply to every machine NOTICE NOTICE NOTICE MACHINE ORIENTATION REFERENCE Bandit Industries Inc reserves the right to make changes in...

Page 74: ...MPONENTS Parts may not be exactly as shown NOTICE BELTLESS DRIVE 22 26 23 23 25 23 24 23 22 22 22 16 17 16 16 17 16 1 2 4 8 4 2 3 3 5 6 7 15 13 12 10 14 14 15 10 12 11 18 14 14 19 14 20 21 18 14 14 19...

Page 75: ...2 ID x 1 1 2 15 900 1912 83 Split Bushing 1 OD x 3 4 ID x 2 16 900 3934 20 Swing Cylinder Pin 17 900 3958 81 Swing Cylinder 18 900 4913 27 Custom Retainer Washer 1 3 4 OD x 3 8 ID 19 a 992 3004 43 Pi...

Page 76: ...17 MODELS 2890SP 2900T CUTTER WHEEL ARM COMPONENTS Parts may not be exactly as shown NOTICE BELT DRIVEN 5 6 7 8 9 10 11 12 15 16 17 18 8 19 20 21 23 24 25 28 26 27 30 31 32 34 34 30 29 33 33 29 4 2 3...

Page 77: ...ket for Poly Chain Belt Drive 20 900 1906 01 Bushing for Poly Chain Belt Drive 21 900 1915 11 Poly Chain Belt Drive 22 a 989 1001 83 Beltshield Assembly b 989 2000 90 Beltshield Clean Out Door Only c...

Page 78: ...MODELS 2890SP 2900T 1 4 5 6 2 3 10 11 9 7 8 8 New River Revolution Cutter Wheel Teeth Bandit Green Tooth Wearsharp Cutter Wheel Teeth CUTTER WHEEL COMPONENTS Straight Pocket Angled Right Pocket Angled...

Page 79: ...18 3 4 10NC Lock Nut 2 900 3963 70 Cutter Wheel Motor 3 900 3956 52 Manifold Block for Cutter Wheel Motor 4 900 4907 14 3 4 10NC x 2 Hex Head Bolt 5 900 1919 91 Coupler 6 992 3005 47 Cutter Wheel Hub...

Page 80: ...opyright 12 17 MODELS 2890SP 2900T FRAME COMPONENTS Parts may not be exactly as shown NOTICE SWING OUT CONTROLS MODEL 2890SP 9 7 7 10 8 1 2 3 1 4 5 6 6 5 4 1 3 2 1 15 16 12 11 17 18 19 19 19 19 17 8 1...

Page 81: ...l Hub White Hydraulic Motors 7 a 900 3973 25 Parker Braking Drive Motor b 900 3928 36 White Braking Drive Motor 8 900 1908 37 Split Bushing 1 3 4 OD x 1 1 2 ID x 1 1 2 9 900 4907 44 Cutter Head Lock P...

Page 82: ...wn NOTICE MODEL 2890SP PARKER HYDRAULIC MOTORS STEERING COMPONENTS 19 20 7 4 3 2 1 10 8 8 18 17 16 15 13 11 11 15 10 8 9 9 8 5 7 3 2 1 6 21 9 9 12 14 5 MODEL 2890SP WHITE HYDRAULIC MOTORS 21 1 2 3 22...

Page 83: ...2 10 900 4913 38 1 8NC x 5 1 2 Hex Head Bolt 11 900 4920 00 5 8 x 1 1 4 x 1 2 13NC Socket Shoulder Screw 12 203 1000 03 Steering Tie Rod Assembly Includes 11 13 15 13 900 4917 69 Right Side Tie Rod E...

Page 84: ...Bandit 78 Copyright 12 17 MODELS 2890SP 2900T Parts may not be exactly as shown NOTICE FRAME COMPONENTS MODEL 2900T 7 7 5 6 8 3 3 10 9 11 2 2 1 4 7 7 12 13...

Page 85: ...uxiliary Pump CAT Perkins Engines b 900 3977 91 Auxiliary Pump GM 5 7 Engine 6 900 3943 97 Cutter Wheel Hydraulic Pump 7 900 6928 10 Engine Isolator 8 992 2000 27 Bumper Assembly 9 900 3952 11 Oil Coo...

Page 86: ...08 37 Split Bushing 7 992 2000 54 Spring Pin Assembly 8 900 4911 75 Cotter Pin 9 992 2000 52 Swing Out Pin Assembly Includes 5 8 10 900 1908 38 Split Bushing 11 992 3003 44 Clear Chip Curtain 12 a 992...

Page 87: ...ment 2900T Pulsar Valve g 992 1000 90 Control Box Assembly 2900T Walvoil Valve h 992 2001 43 Control Box Weldment 2900T Walvoil Valve 2 900 9905 35 Bumper Stop 3 900 4908 19 Cabinet Latch 4 a 900 2927...

Page 88: ...Keeper for Fuel Hydraulic Locking Fill Cap Not Shown 4 a 900 4912 40 Padlock With Short Shackle for Tank With Locking Cap b 900 4917 21 Key for Padlock Not Shown 5 a 900 3950 56 In Tank Return Filter...

Page 89: ...Drop Pipe Assembly w o Barb 1 2 NPTF x 3 8 NPTF b 900 3909 01 3 8 NPTF To 5 16 Hose Barb 4 a 900 3926 84 Suction Drop Pipe Assembly w o Barb 1 2 NPTF x 3 8 NPTF b 900 3926 82 3 8 NPTF To 3 8 Hose Barb...

Page 90: ...Side 2900 Includes 9 10 6 a 992 2000 21 Scrape Blade Mount Right Side 2890 Includes 9 10 b 992 2000 33 Scrape Blade Mount Right Side 2900 Includes 9 10 7 900 3941 35 Cylinder for Grading Blade 8 900...

Page 91: ...314 Folding Blade Wing Wear Bar 2 989 301313 Folding Blade Center Wear Bar 3 989 200054 Folding Blade Center Assembly 4 989 200056 Folding Blade Right Wing Assembly 5 989 200055 Folding Blade Left Win...

Page 92: ...shown NOTICE CURTAIN COMPONENTS LOCATION PART NUMBER DESCRIPTION 5 5 3 2 1 4 1 992 2000 63 Curtain Weldment 2 992 2001 22 Curtain Strap 3 992 3002 91 Curtain Inside 4 992 3002 92 Curtain Outside 5 992...

Page 93: ...IGH PRESSURE FILTER AUX FUNCTION PRESSURE FILTER Filter Element Only 900 3931 99 Charge Filter Ass y 900 3935 44 CUTTER PUMP CHARGE PRESSURE FILTER Filter Element Only 900 3944 57 High Pressure Filter...

Page 94: ...ess 900 3943 13 Belt Driven Cutter Head Motor 900 3963 70 Beltless 900 3943 18 Belt Driven Cutter Head Pump Refer To Check Sheet Drive Auxiliary Pump Refer To Check Sheet HYDRAULIC COMPONENTS Parts ma...

Page 95: ...el Motor With Brake Tier 3 Engines 900 3928 36 Drive Wheel Motor Without Brake Tier 4 Engines 900 3973 35 Drive Wheel Motor Without Brake Tier 3 Engines 900 3941 16 Proportioner for Drive Wheel Motors...

Page 96: ...tly as shown NOTICE HYDRAULIC COMPONENTS Cutter Head Lift Cylinder 900 3940 29 Counter Balance Relief 900 3944 87 Swing Cylinder 900 3958 81 Counter Balance Relief 900 3944 87 Scrape Blade Cylinder 90...

Page 97: ...n NOTICE HYDRAULIC COMPONENTS Pulsar Machine Valve 2900T 900 3940 81 Custom Manifold Machine Valve 2890SP 900 3960 10 Manifold Valve Assembly 900 3946 70 2890SP Torque solenoid retainer nuts to maximu...

Page 98: ...Bandit 92 Copyright 12 17 MODELS 2890SP 2900T SERVICE RECORD SERVICERECORD DATE DESCRIPTION AMOUNT...

Page 99: ...CHERMACKMACHINE INC CUSTOM BUILT TRACKS Chermack Machine Inc 1869 13 Avenue Cameron WI 54822 Phone 715 458 2655 Fax 715 458 2657 Web Site www chermackmachine com September 30 2005 Printed In U S A...

Page 100: ...ASSEMBLIES 7 LUG PATTERNS 8 TECHNICAL INFORMATION 10 TRACK MAINTENANCE 10 DESIGN CONSIDERATIONS 10 PRECAUTIONS HANDLING RECOMMENDATIONS 10 Installation and Repair 10 Tension of Rubber Tracks 10 Unfavo...

Page 101: ...sub assemblies Skilled technicians in our CNC machining welding and assembly departments build complex assemblies to exacting customer specs Manufacturing and assembling Custom Built Track Units is o...

Page 102: ...mers with products and services of the highest quality Chermack machine will strive to understand our customers needs and expectations while continuously improving our operations to achieve total cust...

Page 103: ...eration Clear The Area Before Equipment Start Up Do Not Allow By Standers Near The Operating Unit Keep Hands Feet And Loose Clothing Away From Operating Track Unit Exposed Moving Parts Can Crush Or Di...

Page 104: ...The Skin And Cause Serious In jury Relieve All Pressure From The Hydraulic System Before Connecting Or Disconnecting The Lines Or Making Repairs Never Make Any Alterations Or Modifications To This Eq...

Page 105: ...ite of steel cord surrounded by fabric and incorporates an interlocked forged metal link backbone The fabric separates the steel cord from the forged metal links which provide flexibility and strength...

Page 106: ...basic track drive only assemblies LUG PATTERNS Page 8 Custom Built Track Units FIGURE 1 TYPICAL HYDRAULIC RESERVOIR UNIT HYDRAULIC QUICK CONNECTS ADJUSTABLE HYDRAULIC TREAD WIDTH FIGURE 2 TYPICAL BOX...

Page 107: ...Many lug variations are available Some popular designs are illustrated on figure 5 Custom Built Track Units Page 9 FIGURE 5 TYPES OF TREAD PATTERNS...

Page 108: ...should preform the mounting of rubber tracks Incorrect assembly may result in premature failure and or damage to the machine Tension of Rubber Tracks Improper tension may result in track alignment pro...

Page 109: ...wing are some tips to deal with common deviations as well as deviations that must be avoided Tight turns put torsional loads on the under carriage If unavoidable alternate between left and right turns...

Page 110: ...when required Less stress is applied to the track in forward and lug patterns are designed for forward travel Drive slowly and carefully to avoid unfavorable terrain and obstacles that could damage th...

Page 111: ...d to come in contact with rubber tracks If such occurs it should be immediately wiped off or rubber deterioration may occur Salty Environment Salty environments should be avoided because salt and salt...

Page 112: ...ber track and possible failure Derailing causes track damage Loose tracks will allow excessive machine motion resulting in decreased stability during operation Never repair with used or worn component...

Page 113: ...n 1 Remove the protective cap from the grease valve See figure 9 2 Support track assembly so the track clears the ground 3 Apply a standard grease gun to the grease valve fitting zerk and slowly pump...

Page 114: ...track rollers thereby over tensioning and stretching the track or the rollers can stop turning and then scrub on the track creating wear and failure Wash fuel and oil from the tracks REPAIR In order t...

Page 115: ...e level check port plug 2 Fill the oil from the oil supply port up to the LEVEL 3 Check the oil amount and install the oil supply port plug and the level check port plug 4 Gear oil amount 330 cc 5 Gea...

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Page 117: ...BER DESCRIPTION QTY 1 08010362 PIN INSIDE CYL 4 2 04080031 HHCS 1 4 20 UNC X 2 50 4 3 R1058 COTTER PIN 1 8 X 1 1 2 4 4 08010361 PIN OUTSIDE CYL 4 5 08050460 BG 0071 CYLINDER 4 6 0400009NYLK 1 4 NYLOCK...

Page 118: ......

Page 119: ...DO NOT MANUALLY UPDATE SCALE SIZE CAD FILE DWG NO B REV DATE APPROVALS DRAWN CHECKED RESP ENG MFG ENG QUAL ENG UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE FRACTIONS DECIMALS AN...

Page 120: ...SERVICE RECORD DATE DESCRIPTION AMOUNT...

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