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23366b GB/2019-07

1

 electronic GmbH & Co. KG  •  Heinrichstraße 3-4  •  12207 Berlin  •  Deutschland  •  [email protected]

6.2  

Error analysis  

The ultrasonic generator is robustly constructed and designed for a high level of 
reliability. 
Nevertheless, the possibility of a malfunction due to a defective component can 
never be fully discounted. If operating faults do occur, please observe the following 
information.

Caution !

Repairs must only be performed by authorised, quali

fi

 ed personnel!

Unauthorised interventions will void the warranty!
All generator functions are controlled by the program.

To initiate an error search, the HF switch and power switch/button should be turned off. 
After approximately 6 seconds, the power switch/button should be turned on again.

•  All the LEDs on all power modules must be monitored. All the LEDs on all power 

modules should light up for approx. 4 seconds immediately after the switching on. 

•  If this is not the case for one or more modules, the internal communication of all 

modules when operating with the PRO 3 module or SPS could be disturbed.
In order to ensure proper functioning of the remaining generator modules, the 
defective modules should be removed from the generator. 
Only during the testing - Slots must not permanently empty - No continuous 
operation allowed! 
The cause is most often a malfunction of a melting fuse or a power transistor on the 
affected power module.

1. Dismount the affected M 1003 or M 1503 module 
2. Inspect the fuses
3. Inspect the transistors:

to do so, place down the module with the PC-board facing upwards in such a 
manner that the front plate is visible (the transistor labels T_A to T_D will be 
readable).
Using a diode tester, measure all power transistors successively between the 
middle and right connection.
In one direction, the measured voltage should fall between 300 mV and 450 mV. 
In the other direction it will be much higher.
If the voltage measures close to zero, the power transistor is defective.

In addition, check that all fans are working properly. 

If these controls are performed without a problem, the operating faults can be checked 
using the table on the following page.

Preparation:

Turn on the HF switch (Start/Stop) on the control module.

Turn on ACTIVE on all modules. (LED should light up green.)

If the LED is not lit up, the affected module must be removed from the generator.

Summary of Contents for SONOREX TECHNIK LG Series

Page 1: ...ator series LG for the operation of ultrasonic cleaning tanks TM ultrasonic immersible transducers ultrasonic flat transducer plates and reactors Valid for Tabletop housing LG T PRO Industrial housing...

Page 2: ...translation and the original of this document the original version will take prece dence BANDELIN accepts no responsibility or liability for damage caused by improper handling or usage contrary to the...

Page 3: ...handling or usage contrary to the intended purpose In the event of unauthorised alterations modifications both the warranty claim and the CE conformity will be invalid If Service is required please co...

Page 4: ...Preparation 12 2 1 Scope of delivery 12 2 2 Installation connection 12 2 2 1 HF connection for ultrasonic transducer 13 2 2 2 Remote control connection 14 2 2 3 RS 232 interface connection for SPS or...

Page 5: ...2 5 Dry running identification DRY 23 6 3 Customer service 24 6 3 1 Repairs and service 24 6 3 2 Decontamination certificate 24 6 4 Replacement of a module or removal of a dummy plate 25 7 Accessorie...

Page 6: ...000 W to 9 000 W Every power module possesses an automatic power control The ultrasonic power can be adjusted on the operating module and can be varied in accordance with requirements e g for cleanlin...

Page 7: ...3 8 4 6 7 1 2b 5 9 SONOREX TECHNIK LG 2002 T 3 4 8 7 6 1 9 2a 5 SONOREX TECHNIK LG 6040 F PRO as a 19 plug in module 10 23366b GB 2019 07 7 30 1 electronic GmbH Co KG Heinrichstra e 3 4 12207 Berlin...

Page 8: ...energy 1 2 Purpose The ultrasonic generator produces low frequency ultrasound and are intended for the sonication of aqueous fluids through connected ultrasonic transducers e g immersible transducers...

Page 9: ...tput max 3000 W 6000 W 9000 W Ultrasonic frequency 25 or 40 kHz External dimensions l w h 218 405 198 mm 488 405 203 mm 488 405 425 mm Mains supply 230 V 10 50 60 Hz 400 V 3N 10 50 60 Hz Current consu...

Page 10: ...ambient conditions EMC The device was tested to DIN EN 61326 1 for electromagnetic compatibility EMC and complies with the requirements for class B devices according to EN 55011 It is suitable for use...

Page 11: ...orbidden to connect any type of power or voltage sources to the generator s signal inputs or outputs If the unit is passed on to others the user instructions and the safety instructions must also be h...

Page 12: ...y be up to 38 kg do not obstruct the air supply underneath the generator or the air outlet 10 cm distance from the rear wall guard against moisture and wetness risk of electric shock Installation in a...

Page 13: ...power module frequency and maximum output must be ensured under all circumstances The 3 pole plug should be connected to the generator as follows Align and insert the plug without rubber bushing and...

Page 14: ...lug BANDELIN order No 3164 1 2 3 4 5 GND HFON Remote control connection exter nal 14 30 23366b GB 2019 07 1 electronic GmbH Co KG Heinrichstra e 3 4 12207 Berlin Deutschland info bandelin com 2 2 2 Re...

Page 15: ...ection The lowest LED will be illuminated when the generator is operating at minimum power If the HF switch is turned off or if the power output is blocked by the remote control connection only one LE...

Page 16: ...ot an error TEMPERATURE red Flashes if the power is reduced due to excessively high temperatures inside the generator TRANSDUCER red Lights up permanently in the case of a short circuit Defective tran...

Page 17: ...e oscillating tank for a longer period of time must be degassed prior to use Remove basket and other accessories from the oscillating tank Place lid on top For degassing start the ultrasound for about...

Page 18: ...ntrol dial should be set to the desired power Turn on the mains switch The fan s on the rear of the generator turn s on When the power is switched on all LEDs light up for approx 4 seconds at the powe...

Page 19: ...nts or detergents 5 1 Cleaning and care Fan cooling of the generator The generator must be cleaned regularly Every 6 months the dust should be removed from the fan s on the rear To do so disconnect th...

Page 20: ...der to ensure proper functioning of the remaining generator modules the defective modules should be removed from the generator Only during the testing Slots must not permanently empty No continuous op...

Page 21: ...load with Test sheets for ultrasonic high performance transducer system or change the frequency on the module to do so consult with the manufacturer Flashes Lights up Flashes or dark Flashes or flick...

Page 22: ...uced output to allow you to continue working Once the excessive temperature has been resolved it automatically returns to the set output The TEMPERATURE LED lights up in the case of excessive temperat...

Page 23: ...nerally makes it possible to avoid damage to the ultrasonic transducers e g as a result of a drop of the liquid level in the cleaning bath If the liquid level drops more than 5 mm below the surface of...

Page 24: ...rlin Repair service E mail Tel 49 0 30 768 80 13 info bandelin com Fax 49 0 30 76 88 02 00 13 In the case of returns the general terms and conditions for delivery and payment of BANDELIN electronic Gm...

Page 25: ...M 1502 reprogramming required To dismount a power module the HF plug connection on the rear must be loosened by pulling on the jack s sleeve Then loosen the 4 slotted screws on the front do not unscr...

Page 26: ...emote control with timer BANDELIN order No 8466 or the FS 7 remote control cable BANDELIN order No 8468 Simple on off function via relay switch SPS etc This can be done by inserting the 5 pole plug of...

Page 27: ...of comprehensive cleaning programs is also possible The programming can be conducted directly on the PRO 3 processor module or through the RS 232 interface As a result external control of the generat...

Page 28: ...y utilise the ultrasound Additional information may be obtained from our supplier our sales representatives or from our website No obligation telephone consultation Website 49 0 30 768 80 280 www dr s...

Page 29: ...l module SM 3 or processor module PRO 3 1 8 power modules M 1003 and or M 1503 CONTROL TEMPERATURE TRANSDUCER DRY CONTROL TEMPERATURE TRANSDUCER DRY POWER START STOP ACTIVE ACTIVE Example LG 3020 T Co...

Page 30: ...Note The user instructions in this and other languages as well as further information can be found in the enclosed CD...

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