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BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-0307 USA 
P: 1-800-525-0758 
F: 1-800-624-3925

 

Document # P07986 Rev. F  

© Copyright  

BAND-IT-IDEX, Inc. 2011 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 3 of 14 

UL4000-B 

UL4000-B220     

Ultra-Lok

 Tool 

Setup  
Instructions 

 

 

 
 
 
 
 
 
 
 
 
 
 

 

 

Use only with BAND-IT 3/4" and 1/2" Ultra-Lok Free-End and Preformed Clamps 

 
 
 

 

 
 

 

 
 

 

 

 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Warning: 

Always wear safety glasses when operating this tool and keep both hands and clothing away from clamp being 
tensioned.  

Squeezing force of 3/4" clamp can reach as high as 2 tons

.  Never attempt to clamp objects which 

can shatter, or otherwise cause bodily harm. 

Speed Selector 

Drill 

Torque Dial 

Tool Body 

Adapter 

M06287 

Drill 

M09599 (110V) 
or M09699 
(220V) 

Tension Block Position Viewing Slot 

(also lubrication syringe access) 

Forward 
Reverse 
Switch 

Adapter Collar 

M08388 

1.  Read safety instructions and operator’s manual for the Bosch 37618-01 or Bosch GSR 18 VE-2LI cordless Drill.  

Check to make sure drill is properly set up for use with Band-It Ultra-Lok

 tool as follows:  

---- Drill spindle has a Clutch (Band-It # M21790) installed in place of the Drill Chuck. 
---- See page 5 for recommended Drill speed and torque settings. 

 
2.   Charge Drill Battery according to the operator’s manual. 
 
3.  To mount the Drill onto the Band-It Ultra-Lok

 Tool: First, using the two #10-32 x 3/8" screws, tighten the Tool Body 

Adapter on the Tension Tool with 20–30 in-lbs.  Place the Adapter Clamp over the Tool Body Adapter.  Orient the Drill 
Clutch  Pin  horizontally  (see  p.  4).    Carefully  place  the  Tool  Body  Adapter  over  the  Drill  Torque  Dial.    If  there  is  any 
additional resistance, gently rotate the Tension Tool until the Tension Screw engages with the Drill Clutch (see p. 4), 
and rotate Tension Tool to the desired orientation.  Position Tool Body Adapter to butt-up against the shoulder of the 
handle mounting surface.  Slide the Adapter Clamp against this shoulder and fasten to 40–60 in-lbs. 

 
4.  This tool was designed for, and can only be used with BAND-IT 1/2" and 3/4" wide Ultra-Lok

 clamps.  Do not attempt 

to  use  on  any  other  type  of  clamp  style.    Only  use  1/2"  wide  clamps  when  the  optional  1/2"  Shear  Plate  (BAND-IT                
# M09387) has been installed in the head in place of the 3/4" Shear Plate. 

Tool Head  
Band Slot 

Summary of Contents for Ultra-Lok UL4000-BUltra-Lok UL4000-B220

Page 1: ...nc 2011 All rights reserved www BAND IT IDEX com Page 1 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Operating Instructions Cordless Ultra Lok Tool Table of Contents Warranty Safety Guidelines Contents 2...

Page 2: ...being applied Tensioning the clamp can be stopped immediately by releasing the trigger Detailed instructions are in this manual and the operator is advised to read it and become familiar with operatin...

Page 3: ...ltra Lok tool as follows Drill spindle has a Clutch Band It M21790 installed in place of the Drill Chuck See page 5 for recommended Drill speed and torque settings 2 Charge Drill Battery according to...

Page 4: ...ts reserved www BAND IT IDEX com Page 4 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Setup Instructions Note Some components are not visible in this illustration Tension Screw NOTE Alignment is critical...

Page 5: ...Block containing gripper can be monitored through viewing holes just under cut off handle The tool features a built in disengaging mechanism to prevent tension screw from jamming up Excessive use of t...

Page 6: ...6 UL1219 1 Handle Assembly Includes Handle Handle Grip and Pins 7 M00987 1 Tension Screw Fin 8 M08887 1 Gripper UL 9 M01787 1 Plate Back Cast Fin 10 M09187 1 Gripper Guide UL 11 M02387 1 Plate Release...

Page 7: ...l by setting torque setting on the Drill Dial to a lower number 2 Drill clutch releases prematurely Make sure Tool is fully seated on Drill per page 4 If problem persists contact BAND IT technical sup...

Page 8: ...Instructions 17 9 5 Component under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool H...

Page 9: ...eformed clamp in place of a Free End 4 Position the tie on the object you are clamping Pull the wrapped tie hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate Drill until Tensio...

Page 10: ...shroud FRONT VIEW Completed Free End Clamp Visually inspect lock Buckle Shroud Lock sheared in center and formed inside shroud SIDE VIEW Completed Free End Clamp Tap down buckle shroud to complete cla...

Page 11: ...eezing the Drill Switch on the power unit a second time prior to forming the lock and cutting the excess clamp tail This allows hose to settle under the band of the clamp This hose material attribute...

Page 12: ...heavily worn replace with new one Note 1 4 ball is made from hard tungsten carbide material do not replace with regular ball bearing Smooth indention from ball in the bearing tips is normal To re asse...

Page 13: ...d If Tension Screw is stuck use a punch and tap the center of the screw from the back end of the tool Turn Tension Screw out of Tension Block Lubricate new Tension Screw with Molybdenum Disulfide lubr...

Page 14: ...e head from tool in order to remove blade Figure 1 Remove the 3 4 shear plate from the blade 4 Align the 1 2 Shear Plate M09387 with the Blade M09787 so that the guide is facing up Incorrect placement...

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