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BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-0307 USA 
P: 1-800-525-0758 
F: 1-800-624-3925

 

Document # P07986 Rev. F  

© Copyright  

BAND-IT-IDEX, Inc. 2011 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 12 of 14 

UL4000-B 

UL4000-B220     

Ultra-Lok

 Tool 

Maintenance 
 

 
 
 
 

1.    Approximately  every  500  clamps  lubricate  Tension  Screw  with 
molybdenum disulfide lubricant, or equivalent.  
Make  sure  Tension  Block  is  all  the  way  forward  against  the  Tool  Head.  
Remove cap from syringe and insert tip of syringe into slot on top of tool body.  
Press  the  tip  against  the  Tension  Screw  just  behind  the  Tension  Block  and 
squeeze out approximately 1/2" long bead of lubricant.  Remove Syringe, and 
actuate  tool  without  a  clamp  a  couple  of  times  to  spread  lubricant  evenly  on 
tension screw.  
 
To order more lubricant, specify BAND-IT #C23199 

 

3.  To gain access to bearing components: remove blade Mounting Screws (2 
places)  and  slide  Blade  free.    Paper  clip  may  be  used  to  push  bearing 
components out of Blade.  Wipe lubricant from components.  If ball or bearing 
tips appears heavily worn, replace with new one.  Note: 1/4" ball is made from 
hard  tungsten  carbide  material,  do  not  replace  with  regular  ball  bearing.  
(Smooth indention from ball in the bearing tips is normal). 
     To re-assemble bearing components: wipe blade cavity clean.  Push small 
bearing tip into blade cavity.  Apply lubricant to ball and push into Blade cavity 
and fill remaining space with lubricant.  Push load bearing tip firmly into blade 
cavity,  some  lubricant  will  be  squeezed  out.    Re-attach  blade  to  Tool  Head, 
making sure that load bearing tip extends into Tension Screw.  While turning 
Blade  Mounting  Screws  into  Blade,  push  on  Blade  rear-wards.    Tighten 
screws to approximately 120 in-lbs. 

4.   When  replacing  worn  Blade  follow  instructions  above  to  properly  re-
assemble bearing components. 

2.    Every  500-1000  clamps,  depending  on  torque  setting,  inspect  and 
repack front bearing with same lubricant.  Turn load bearing tip and small 
bearing tip over for a new bearing surface. 
 

Small Bearing Tip  
M05387 

1/4" Ball 
M06587 

Load Bearing Tip 
M02287 

Access Hole to push 
out components (use 
paper clip) 

Blade 
M09787 

Blade Cavity, 
must be packed 
with lubricant 

Tension 
Screw 
M00987 

Bearing Detail 

Blade Mounting 

Screws 

M05787 

Tool 
Body 

Tool 
Head 
Item 1 

Lubricating Syringe 
Reorder #C23199 

Summary of Contents for Ultra-Lok UL4000-BUltra-Lok UL4000-B220

Page 1: ...nc 2011 All rights reserved www BAND IT IDEX com Page 1 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Operating Instructions Cordless Ultra Lok Tool Table of Contents Warranty Safety Guidelines Contents 2...

Page 2: ...being applied Tensioning the clamp can be stopped immediately by releasing the trigger Detailed instructions are in this manual and the operator is advised to read it and become familiar with operatin...

Page 3: ...ltra Lok tool as follows Drill spindle has a Clutch Band It M21790 installed in place of the Drill Chuck See page 5 for recommended Drill speed and torque settings 2 Charge Drill Battery according to...

Page 4: ...ts reserved www BAND IT IDEX com Page 4 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Setup Instructions Note Some components are not visible in this illustration Tension Screw NOTE Alignment is critical...

Page 5: ...Block containing gripper can be monitored through viewing holes just under cut off handle The tool features a built in disengaging mechanism to prevent tension screw from jamming up Excessive use of t...

Page 6: ...6 UL1219 1 Handle Assembly Includes Handle Handle Grip and Pins 7 M00987 1 Tension Screw Fin 8 M08887 1 Gripper UL 9 M01787 1 Plate Back Cast Fin 10 M09187 1 Gripper Guide UL 11 M02387 1 Plate Release...

Page 7: ...l by setting torque setting on the Drill Dial to a lower number 2 Drill clutch releases prematurely Make sure Tool is fully seated on Drill per page 4 If problem persists contact BAND IT technical sup...

Page 8: ...Instructions 17 9 5 Component under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool H...

Page 9: ...eformed clamp in place of a Free End 4 Position the tie on the object you are clamping Pull the wrapped tie hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate Drill until Tensio...

Page 10: ...shroud FRONT VIEW Completed Free End Clamp Visually inspect lock Buckle Shroud Lock sheared in center and formed inside shroud SIDE VIEW Completed Free End Clamp Tap down buckle shroud to complete cla...

Page 11: ...eezing the Drill Switch on the power unit a second time prior to forming the lock and cutting the excess clamp tail This allows hose to settle under the band of the clamp This hose material attribute...

Page 12: ...heavily worn replace with new one Note 1 4 ball is made from hard tungsten carbide material do not replace with regular ball bearing Smooth indention from ball in the bearing tips is normal To re asse...

Page 13: ...d If Tension Screw is stuck use a punch and tap the center of the screw from the back end of the tool Turn Tension Screw out of Tension Block Lubricate new Tension Screw with Molybdenum Disulfide lubr...

Page 14: ...e head from tool in order to remove blade Figure 1 Remove the 3 4 shear plate from the blade 4 Align the 1 2 Shear Plate M09387 with the Blade M09787 so that the guide is facing up Incorrect placement...

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